CN211728461U - A high-speed machining center with CNC double exchange worktables - Google Patents
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Abstract
本实用新型公开了一种数控双交换工作台高速加工中心,包括一体式全支撑底座,所述一体式全支撑底座一端上侧安装有立柱,所述立柱一侧安装有上下移动主轴箱,所述上下移动主轴箱一侧安装有伞型刀库,所述一体式全支撑底座另一端上侧安装有前后移动鞍座和液压式交换台,所述前后移动鞍座上安装有左右移动工作台,所述左右移动工作台上侧和液压式交换台一端下侧安装有液压锁紧机构,本实用新型数控双工作台高速加工中心,使用的交换台为液压驱动及锁紧的交换工作台,液压驱动的好处在于成本较低,安全可靠,自锁能力强于直接驱动的交换工作台。
The utility model discloses a high-speed machining center with a numerically controlled double exchange worktable, which comprises an integrated full support base, a column is installed on the upper side of one end of the integrated full support base, and a headstock that moves up and down is installed on one side of the column. An umbrella-shaped tool magazine is installed on one side of the up-and-down moving spindle box, a front and rear moving saddle and a hydraulic exchange table are installed on the upper side of the other end of the integrated full support base, and a left and right moving table is installed on the front and rear moving saddle. , a hydraulic locking mechanism is installed on the upper side of the left and right moving worktable and the lower side of one end of the hydraulic exchange table. The advantages of hydraulic drive are lower cost, safety and reliability, and self-locking ability is stronger than that of direct drive exchange table.
Description
技术领域technical field
本实用新型涉及数控加工中心技术领域,具体是一种数控双交换工作台高速加工中心。The utility model relates to the technical field of numerical control machining centers, in particular to a numerical control double exchange table high-speed machining center.
背景技术Background technique
数控加工中心是一种带有刀库并能自动更换刀具,对工件能够在一定的范围内进行多种加工操作的数控机床。由于数控加工中心能集中地、自动地完成多种工序,避免了人为的操作误差、减少了工件装夹、测量和机床的调整时间及工件周转、搬运和存放时间,大大提高了加工效率和加工精度,因而具有良好的经济效益。高速数控加工中心不断提高的工作性能是模具制造业得以高效和高精度加工模具的重要前提。高速数控加工中心主体部分主要由底座、立柱、鞍座、工作台、主轴箱等部件组成。A CNC machining center is a CNC machine tool with a tool magazine that can automatically change tools and can perform various processing operations on the workpiece within a certain range. Since the CNC machining center can centrally and automatically complete a variety of processes, it avoids human operation errors, reduces workpiece clamping, measurement and machine tool adjustment time and workpiece turnover, handling and storage time, greatly improving processing efficiency and processing. precision, and thus has good economic benefits. The continuously improved working performance of high-speed CNC machining centers is an important prerequisite for the mold manufacturing industry to process molds with high efficiency and high precision. The main part of the high-speed CNC machining center is mainly composed of base, column, saddle, worktable, spindle box and other components.
现有技术中申请号为CN201611188058.9的一种基于定位锁紧的直驱式交换工作台,包括机床工作台、DD马达驱动机构、交换工作台、交换工作台底座、DD马达刹车定位油缸、DD马达动子、液压胀套、交换台本体、DD马达定子、浮起油缸、夹具油路分配器、转轴和拨叉,DD马达驱动机构内设有转轴,交换台本体下方设有浮起油缸和夹具油路分配器,浮起油缸连接有转轴,转轴连接有拨叉。该交换工作台无机械传动结构,由液压涨套定位锁紧,可直接驱动定位,无反向间隙,伺服系统响应性优异,实现快速高精度定位,但是,采用这种直驱式的交换工作,成本较高,安全低,可靠性较差,而且现有使用的加工中心结构,无刀库结构,导致人工手动换刀繁琐,影响加工效率。In the prior art, the application number CN201611188058.9 is a direct-drive exchange workbench based on positioning and locking, which includes a machine tool workbench, a DD motor drive mechanism, an exchange workbench, an exchange workbench base, a DD motor brake positioning oil cylinder, DD motor mover, hydraulic expansion sleeve, exchange table body, DD motor stator, floating oil cylinder, fixture oil circuit distributor, rotating shaft and shift fork, the DD motor drive mechanism is provided with a rotating shaft, and there is a floating oil cylinder under the exchange table body And the clamp oil circuit distributor, the floating oil cylinder is connected with a rotating shaft, and the rotating shaft is connected with a fork. The exchange table has no mechanical transmission structure, and is positioned and locked by a hydraulic expansion sleeve. It can be directly driven for positioning without backlash. The response of the servo system is excellent, and it can achieve fast and high-precision positioning. However, this direct-drive exchange work is used. , the cost is high, the safety is low, and the reliability is poor, and the existing machining center structure has no tool magazine structure, which leads to cumbersome manual tool change and affects the processing efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种数控双交换工作台高速加工中心,以解决现有技术中采用这种直驱式的交换工作台,成本较高,安全低,可靠性较差,而且现有使用的加工中心结构,无刀库结构,导致人工手动换刀繁琐,影响加工效率的问题。The purpose of the utility model is to provide a high-speed machining center with a numerical control double exchange worktable, so as to solve the problem of using such a direct-drive exchange worktable in the prior art, which has high cost, low safety, and poor reliability. The structure of the machining center used has no tool magazine structure, which leads to cumbersome manual tool change and affects the processing efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种数控双交换工作台高速加工中心,包括一体式全支撑底座,所述一体式全支撑底座一端上侧安装有立柱,所述立柱一侧安装有上下移动主轴箱,所述上下移动主轴箱一侧安装有伞型刀库,所述一体式全支撑底座另一端上侧安装有前后移动鞍座和液压式交换台,所述前后移动鞍座上侧安装有左右移动工作台,所述左右移动工作台上侧和液压式交换台一端下侧安装有液压锁紧机构。In order to achieve the above purpose, the present utility model provides the following technical solutions: a high-speed CNC machining center with double exchange tables, comprising an integrated full-support base, a column is installed on one end of the integrated full-support base, and one side of the column is provided with a column. An up-down moving headstock is installed, an umbrella-type tool magazine is installed on one side of the up-down moving headstock, and a front-rear moving saddle and a hydraulic exchange table are installed on the upper side of the other end of the integrated full-support base. The front-rear moving saddle A left and right moving worktable is installed on the upper side of the seat, and a hydraulic locking mechanism is installed on the upper side of the left and right moving worktable and the lower side of one end of the hydraulic exchange table.
进一步的,所述立柱一侧安装有上下移动线性导轨和上下移动滚珠丝杠,且上下移动主轴箱一侧通过丝杠副与上下移动滚珠丝杠螺纹连接,移动主轴箱一侧通过第一滑块与上下移动线性导轨滑动连接,所述上下移动滚珠丝杠一端传动连接有第一伺服电机。Further, a linear guide rail and a ball screw for moving up and down are installed on one side of the column, and one side of the moving headstock is threadedly connected to the ball screw for moving up and down through a screw pair, and one side of the moving headstock passes through the first slide. The block is slidably connected with the up-down moving linear guide rail, and one end of the up-down moving ball screw is drivingly connected with a first servo motor.
进一步的,所述一体式全支撑底座上侧安装有前后移动线性滑轨和前后移动滚珠丝杠,所述前后移动鞍座下侧中部通过丝杠副与前后移动线性滑轨传动连接,且前后移动鞍座下侧两端通过第二滑块与前后移动线性滑轨滑动连接,所述前后移动滚珠丝杠一端传动连接有第二伺服电机。Further, the upper side of the one-piece full support base is equipped with a front and rear moving linear slide rail and a front and rear moving ball screw. The two ends of the lower side of the moving saddle are slidably connected with the forward and backward moving linear slide rails through the second sliding block, and one end of the forward and backward moving ball screw is drivingly connected with a second servo motor.
进一步的,所述前后移动鞍座上侧安装有左右移动线性滑轨和左右移动滚珠丝杠,且左右移动工作台下侧与左右移动滚珠丝杠传动连接。Further, the upper side of the front and rear moving saddle is provided with a left and right moving linear slide rail and a left and right moving ball screw, and the lower side of the left and right moving table is connected with the left and right moving ball screw.
进一步的,所述液压式交换台下侧中部安装有液压旋转油缸。Further, a hydraulic rotary oil cylinder is installed in the middle of the lower side of the hydraulic exchange table.
进一步的,所述液压锁紧机构包括液压式交换台下侧一端安装有的限位插座,所述左右移动工作台上侧安装有锁紧气缸,且锁紧气缸上部传动连接有伸缩限位杆。Further, the hydraulic locking mechanism includes a limit socket installed on one end of the lower side of the hydraulic exchange table, a locking cylinder is installed on the upper side of the left-right moving table, and a telescopic limit rod is connected to the upper part of the locking cylinder for transmission. .
进一步的,所述液压锁紧机构关于液压式交换台对称安装有两组。Further, two sets of the hydraulic locking mechanism are symmetrically installed with respect to the hydraulic exchange table.
进一步的,所述液压式交换台采用双工作台,且液压式交换台外侧安装有限位护栏。Further, the hydraulic exchange table adopts double worktables, and a limit guardrail is installed outside the hydraulic exchange table.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型通过使用的交换台为液压驱动及锁紧的交换工作台,液压驱动的好处在于成本较低,安全可靠,自锁能力强于直接驱动的交换工作台;通过设有的上下移动滚珠丝杠、前后移动滚珠丝杠和左右移动线性滑轨,能够实现在X轴、Y轴和Z轴的线性调节加工使用,有利于提高加工的效率。1. The exchange table used in the present invention is a hydraulically driven and locked exchange table. The advantages of hydraulic drive are that the cost is lower, the safety is reliable, and the self-locking ability is stronger than that of the directly driven exchange table; Moving the ball screw, moving the ball screw back and forth and moving the linear slide rail left and right can realize the linear adjustment processing in the X axis, the Y axis and the Z axis, which is beneficial to improve the processing efficiency.
2、本实用新型通过上下移动主轴箱一侧安装有的伞型刀库,便于进行更换刀具,满足不同情况下的加工使用,有利于提高数控加工的效率。2. The utility model moves the umbrella-shaped tool magazine installed on one side of the spindle box up and down, which facilitates the replacement of tools, satisfies the processing use in different situations, and is beneficial to improve the efficiency of numerical control processing.
3、本实用新型通过液压锁紧机构包括液压式交换台下侧一端安装有的限位插座,左右移动工作台上侧安装有锁紧气缸,且锁紧气缸上部传动连接有伸缩限位杆,交换工作台通过液压控制,把两个工作台升起后,再进行交换旋转后,再落下,并使用液压进行工作台锁紧,完成工作台的交换流程。3. The hydraulic locking mechanism of the present utility model includes a limit socket installed on one end of the lower side of the hydraulic exchange table, a locking cylinder is installed on the upper side of the left and right moving table, and a telescopic limit rod is connected to the upper transmission of the locking cylinder. The exchange worktable is controlled by hydraulic pressure. After the two worktables are raised, they are exchanged and rotated, and then lowered, and the worktable is locked by hydraulic pressure to complete the exchange process of the worktable.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的整体结构右视图;Fig. 2 is the right side view of the overall structure of the utility model;
图3为本实用新型的整体结构左视图;Fig. 3 is the left side view of the overall structure of the utility model;
图4为本实用新型的整体结构主视图;4 is a front view of the overall structure of the utility model;
图5为本实用新型的A处结构放大示意图。FIG. 5 is an enlarged schematic view of the structure at A of the present invention.
图中:1、一体式全支撑底座;2、立柱;3、前后移动鞍座;4、左右移动工作台;5、液压式交换台;6、伞型刀库;7、上下移动主轴箱;8、上下移动滚珠丝杠;9、第一滑块;10、上下移动线性导轨;11、第一伺服电机;12、前后移动滚珠丝杠;13、第二伺服电机;14、前后移动线性滑轨;15、第二滑块;16、液压锁紧机构;1601、锁紧气缸;1602、限位插座;17、左右移动滚珠丝杠;18、限位护栏;19、左右移动线性滑轨。In the picture: 1. One-piece full support base; 2. Upright column; 3. Moving saddle forward and backward; 4. Moving worktable left and right; 5. Hydraulic exchange table; 6. Umbrella tool magazine; 7. Moving headstock up and down; 8. Move the ball screw up and down; 9. The first slider; 10. Move the linear guide rail up and down; 11. The first servo motor; 12. Move the ball screw back and forth; 13. The second servo motor; rail; 15, second slider; 16, hydraulic locking mechanism; 1601, locking cylinder; 1602, limit socket; 17, move ball screw left and right; 18, limit guardrail; 19, move linear slide rail left and right.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型实施例中,一种数控双交换工作台高速加工中心,包括一体式全支撑底座1,用于对设备下侧进行支撑固定处理,一体式全支撑底座1一端上侧安装有立柱2,立柱2一侧安装有上下移动主轴箱7,上下移动主轴箱7内部安装有输出主轴和驱动电机,用于安装刀具进行数控加工处理,上下移动主轴箱7一侧安装有伞型刀库6,便于进行更换刀具,满足不同情况下的加工使用,有利于提高数控加工的效率,一体式全支撑底座1另一端上侧安装有前后移动鞍座3和液压式交换台5,前后移动鞍座3上侧安装有左右移动工作台4,左右移动工作台4上侧和液压式交换台5一端下侧安装有液压锁紧机构16,使用的交换台为液压驱动及锁紧的交换工作台,液压驱动的好处在于成本较低,安全可靠,自锁能力强于直接驱动的交换工作台。Please refer to FIGS. 1-5. In the embodiment of the present invention, a high-speed machining center with CNC double-exchange table includes an integrated full-
优选的,立柱2一侧安装有上下移动线性导轨10和上下移动滚珠丝杠8,且上下移动主轴箱7一侧通过丝杠副与上下移动滚珠丝杠8螺纹连接,上下移动主轴箱7一侧通过第一滑块9与上下移动线性导轨10滑动连接,上下移动滚珠丝杠8一端传动连接有第一伺服电机11,便于驱动上下移动主轴箱7进行上下移动调节使用。Preferably, a vertical moving
优选的,一体式全支撑底座1上侧安装有前后移动线性滑轨14和前后移动滚珠丝杠12,前后移动鞍座3下侧中部通过丝杠副与前后移动线性滑轨14传动连接,且前后移动鞍座3下侧两端通过第二滑块15与前后移动线性滑轨14滑动连接,前后移动滚珠丝杠12一端传动连接有第二伺服电机13,便于驱动前后移动鞍座3进行前后移动调节使用。Preferably, the upper side of the one-piece
优选的,前后移动鞍座3上侧安装有左右移动线性滑轨19和左右移动滚珠丝杠17,且左右移动工作台4下侧与左右移动滚珠丝杠17传动连接,能够驱动左右移动工作台4进行左右调节使用。Preferably, a
优选的,液压式交换台5下侧中部安装有液压旋转油缸,液压旋转油缸下侧传动连接有升降液压缸,便于驱动液压式交换台5升降和旋转调节使用。Preferably, a hydraulic rotary oil cylinder is installed in the middle of the lower side of the hydraulic exchange table 5, and a lifting hydraulic cylinder is connected to the lower side of the hydraulic rotary oil cylinder, which is convenient for driving the hydraulic exchange table 5 to lift and rotate for adjustment.
优选的,液压锁紧机构16包括液压式交换台5下侧一端安装有的限位插座1602,左右移动工作台4上侧安装有锁紧气缸1601,且锁紧气缸1601上部传动连接有伸缩限位杆,液压锁紧机构16关于液压式交换台5对称安装有两组,交换工作台通过液压控制,把两个工作台升起后,再进行交换旋转后,再落下,并使用液压进行工作台锁紧,完成工作台的交换流程。Preferably, the
优选的,液压式交换台5采用双工作台,且液压式交换台5外侧安装有限位护栏18,便于对液压式交换台5外侧进行防护处理。Preferably, the hydraulic exchange table 5 adopts double worktables, and a
本实用新型的工作原理及使用流程:将设备接数控系统控制电路中,接通电源,用于对工件进行数控加工处理,通过使用的交换台为液压驱动及锁紧的交换工作台,液压驱动的好处在于成本较低,安全可靠,自锁能力强于直接驱动的交换工作台;通过上下移动主轴箱7一侧安装有的伞型刀库6,便于进行更换刀具,满足不同情况下的加工使用,有利于提高数控加工的效率,而且通过设有的上下移动滚珠丝杠8、前后移动滚珠丝杠12和左右移动线性滑轨19,能够实现在X轴、Y轴和Z轴的线性调节加工使用,有利于提高加工的效率。The working principle and use process of the utility model: connect the equipment to the control circuit of the numerical control system, turn on the power supply, and perform numerical control processing on the workpiece, and the exchange table used is a hydraulically driven and locked exchange table, and the hydraulic drive The advantages of this machine are that the cost is lower, it is safe and reliable, and the self-locking ability is stronger than that of the direct-driven exchange table; by moving the umbrella-shaped
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN113909954A (en) * | 2021-09-07 | 2022-01-11 | 上海诺倬力机电科技有限公司 | Non-standard clamp device of clamp body and inlay processing device |
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CN113909954A (en) * | 2021-09-07 | 2022-01-11 | 上海诺倬力机电科技有限公司 | Non-standard clamp device of clamp body and inlay processing device |
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