CN211708566U - A valve lock clamping and pressing machine - Google Patents
A valve lock clamping and pressing machine Download PDFInfo
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- CN211708566U CN211708566U CN201922302034.7U CN201922302034U CN211708566U CN 211708566 U CN211708566 U CN 211708566U CN 201922302034 U CN201922302034 U CN 201922302034U CN 211708566 U CN211708566 U CN 211708566U
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Abstract
本实用新型公开了一种气门锁夹压装机,包括底座、螺旋杆固定支架、螺旋杆、压块和导向销,其特征在于所述的螺旋杆固定支架设置在所述的底座上;所述的螺旋杆纵向设置,上端与所述的螺旋杆固定支架螺纹连接,下端与所述的压块相对配置;所述的压块上设有与所述导向销配合的销孔以及气门锁夹装配孔。本实用新型结构简单,操作方便快捷,装配时间短,可大大提高工作效率,降低制作成本。
The utility model discloses a valve lock clamping press machine, which comprises a base, a screw rod fixing bracket, a screw rod, a pressing block and a guide pin, which is characterized in that the screw rod fixing bracket is arranged on the base; the The screw rod is longitudinally arranged, the upper end is threadedly connected with the screw rod fixing bracket, and the lower end is arranged opposite to the pressure block; the pressure block is provided with a pin hole matched with the guide pin and the valve lock clip assembly hole. The utility model has the advantages of simple structure, convenient and quick operation and short assembly time, which can greatly improve the work efficiency and reduce the production cost.
Description
技术领域technical field
本实用新型涉及汽车发动机辅具,尤其涉及装配发动机气门锁夹时所需要的一种辅助专用设备,具体地说是一种气门锁夹压装机。The utility model relates to an auxiliary device for an automobile engine, in particular to an auxiliary special equipment required for assembling an engine valve lock clip, in particular to a valve lock clip press-fitting machine.
背景技术Background technique
众所周知,发动机气缸上设有气门,气门的顶部套装有弹簧和气门锁夹。气门锁夹置于气门端部和弹簧座之间,并嵌卡于气门端部的卡槽内。通常,在装配气门锁夹时需先将气门弹簧压缩至气门露出,而在这个过程中每个弹簧将产生1000N的张力,手工根本无法达到此要求,须要借助于专用工具来实现。而现有的压装工具和方法耗时耗力,影响装配进度。As we all know, there are valves on the engine cylinders, and the tops of the valves are fitted with springs and valve lock clips. The valve lock is clamped between the end of the valve and the spring seat, and is embedded in the groove of the end of the valve. Usually, when assembling the valve lock clip, it is necessary to compress the valve spring until the valve is exposed, and during this process, each spring will generate a tension of 1000N, which cannot be achieved by hand, and needs to be realized with the help of special tools. However, the existing press-fitting tools and methods are time-consuming and labor-intensive, which affects the assembly progress.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的是现有技术存在的上述技术问题,旨在提供一种能方便快捷地装配气门锁夹的工具,以缩短装配时间,提高工作效率,降低工作成本。The utility model aims to solve the above-mentioned technical problems existing in the prior art, and aims to provide a tool that can assemble the valve lock clip conveniently and quickly, so as to shorten the assembling time, improve the working efficiency and reduce the working cost.
为解决上述问题,本实用新型采用以下技术方案:一种气门锁夹压装机,包括底座、螺旋杆固定支架、螺旋杆、压块和导向销,其特征在于所述的螺旋杆固定支架设置在所述的底座上;所述的螺旋杆纵向设置,上端与所述的螺旋杆固定支架螺纹连接,下端与所述的压块相对配置;所述的压块上设有与所述导向销配合的销孔以及气门锁夹装配孔。In order to solve the above-mentioned problems, the utility model adopts the following technical scheme: a valve lock clamping and pressing machine, including a base, a screw rod fixing bracket, a screw rod, a pressing block and a guide pin, and it is characterized in that the screw rod fixing bracket is arranged on the on the base; the screw rod is longitudinally arranged, the upper end is threadedly connected with the screw rod fixing bracket, and the lower end is arranged opposite to the pressure block; the pressure block is provided with the guide pin to cooperate with pin holes and valve lock clip mounting holes.
本实用新型的一种气门锁夹压装机,将发动机气缸盖总成置于操作台上,用导向销将压块和发动机气缸盖总成定位,将风枪套筒对准螺旋杆头部,启动风枪,将压块压旋至所需位置,使气门端部的卡槽露出;然后将气门锁夹嵌卡于卡槽内;最后将风枪逆向启动,松开压块,完成气门锁夹的安装。The utility model relates to a valve lock clamping and pressing machine. The engine cylinder head assembly is placed on the operating table, the pressure block and the engine cylinder head assembly are positioned with guide pins, and the air gun sleeve is aligned with the head of the screw rod. Start the air gun, press and screw the pressure block to the desired position, so that the card groove at the end of the valve is exposed; then insert the valve lock clip into the card groove; finally, start the air gun in the reverse direction, release the pressure block, and complete the valve lock Clamp installation.
本实用新型结构简单,操作方便快捷,装配时间短,可大大提高工作效率,降低制作成本。The utility model has the advantages of simple structure, convenient and quick operation and short assembly time, which can greatly improve the work efficiency and reduce the production cost.
一般来说,在装配现场有现成的操作台,可以和其它工位一起共用。在没有现成的操作台时,可在底座上设计一个操作台。Generally speaking, there are ready-made consoles at the assembly site that can be shared with other workstations. When there is no ready-made console, a console can be designed on the base.
作为本实用新型的改进,所述的螺旋杆固定支架通过线性轴承与固定在所述底座上的横向导轨连接。这样,操作台上可以设置多个工位,每个工位上放置待加工的发动机气缸盖总成。螺旋杆固定支架和螺旋杆组件可以通过线性轴承在导轨上作横向移动,以实现工位的转换,进一步提高了工作效率。As an improvement of the present invention, the screw rod fixing bracket is connected with the transverse guide rail fixed on the base through a linear bearing. In this way, a plurality of workstations can be set on the operating table, and the engine cylinder head assembly to be processed is placed on each workstation. The screw rod fixing bracket and the screw rod assembly can be moved laterally on the guide rail through the linear bearing to realize the conversion of the working position and further improve the work efficiency.
作为本实用新型的进一步改进,所述的导轨为两个,且上下设置,每个导轨均与一个线性轴承相对配置。双导轨结构可使螺旋杆固定支架移动平衡。As a further improvement of the present invention, there are two guide rails, which are arranged up and down, and each guide rail is arranged opposite to a linear bearing. The double guide rail structure can make the screw rod fixing bracket move and balance.
作为本实用新型的再进一步改进,所述的导向销为两个,且成对角设置。这种结构使导向销与气门错开设置,避免零件之间的相互干涉。同时导向销呈对角设置,可加大两个导向销之间的距离,在螺旋杆上下移动的过程中更为平稳。As a further improvement of the present invention, the number of the guide pins is two, and they are arranged diagonally. This structure makes the guide pin and the valve staggered to avoid mutual interference between the parts. At the same time, the guide pins are arranged diagonally, which can increase the distance between the two guide pins and make it more stable during the up and down movement of the screw rod.
作为本实用新型的再进一步改进,所述的螺旋杆设置在螺纹衬套上,所述的螺纹衬套通过螺钉固定在所述的螺旋杆固定支架上。As a further improvement of the present invention, the screw rod is arranged on a threaded bushing, and the screw bushing is fixed on the screw rod fixing bracket by screws.
作为本实用新型的再进一步改进,所述的压块上还设有承载块,所述的承载块与所述的螺旋杆底端相对配置。螺旋杆的下压力通过所述的承载块传递到压块上,避免压块直接受到旋压力产生水平移动或转动,从而确保装配的可靠性和准确性。As a further improvement of the present invention, the pressing block is further provided with a bearing block, and the bearing block is arranged opposite to the bottom end of the screw rod. The downward force of the screw rod is transmitted to the pressing block through the bearing block, so as to avoid the horizontal movement or rotation of the pressing block directly affected by the spinning force, thereby ensuring the reliability and accuracy of the assembly.
作为本实用新型的再进一步改进,所述承载块设置在压块中心开设的盲孔内,承载块的底部设有轴承,承载块的顶部通过螺钉限位。这种结构,承载块吸收了旋转力,仅将下压力传递给压块。As a further improvement of the present invention, the bearing block is arranged in a blind hole opened in the center of the pressing block, the bottom of the bearing block is provided with a bearing, and the top of the bearing block is limited by screws. With this structure, the bearing block absorbs the rotational force and only transmits the downforce to the pressing block.
作为本实用新型的再进一步改进,所述的承载块上开设有与所述螺旋杆底端相适配的凹口。该凹口可起到导向和定位的作用,并使承载块的径向受力均衡,避免向一侧挤压。As a further improvement of the present invention, the bearing block is provided with a notch adapted to the bottom end of the screw rod. The notch can play the role of guiding and positioning, and balance the radial force of the bearing block to avoid being squeezed to one side.
作为本实用新型的再进一步改进,所述承载块上的凹口呈倒圆锥形。As a further improvement of the present invention, the notch on the bearing block is in an inverted conical shape.
作为本实用新型的更进一步改进,所述螺旋杆底端面呈球面。As a further improvement of the present invention, the bottom end surface of the screw rod is spherical.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型气门锁夹压装机的结构示意图。Fig. 1 is a schematic diagram of the structure of the valve lock clamping and pressing machine of the present invention.
图2是图1的左视图。FIG. 2 is a left side view of FIG. 1 .
图3是图1的A-A向剖视图。FIG. 3 is a cross-sectional view taken along the line A-A in FIG. 1 .
图4是图3的B-B向视图。FIG. 4 is a view taken along the line B-B of FIG. 3 .
图5是图3的C处放大图。FIG. 5 is an enlarged view of C in FIG. 3 .
图中,1-螺旋杆,2-螺旋杆固定支架,3-压块,4-导轨,5-导向销,6-线性轴承,7-操作台,8-底座,9-螺纹衬套,10-螺钉,11-销孔,12-承载块,13-限位螺钉,14-轴承,15-气门顶部锁夹连接端,16-气门锁夹装配孔,17-气门锁夹,18-弹簧,19-气门,20-盲孔,21-卡槽,22-导轨,23-悬臂,24-立柱,25-凹,26-发动机气缸盖总成,27-螺旋杆的底端面。In the figure, 1-screw rod, 2-screw rod fixing bracket, 3-press block, 4-guide rail, 5-guide pin, 6-linear bearing, 7-operation table, 8-base, 9-threaded bushing, 10 -Screw, 11-pin hole, 12-bearing block, 13-limit screw, 14-bearing, 15-valve top lock clip connection end, 16-valve lock clip assembly hole, 17-valve lock clip, 18-spring, 19- valve, 20- blind hole, 21- card slot, 22- guide rail, 23- cantilever, 24- column, 25- concave, 26- engine cylinder head assembly, 27- bottom end face of screw rod.
具体实施方式Detailed ways
参照附图,本实用新型的一种气门锁夹压装机,包括底座8、螺旋杆固定支架2、螺旋杆1、压块3和导向销5。所述的底座8为箱体结构,其内可安装电路板及其它控制器件。待加工的发动机气缸盖总成26置于操作台7。所述的操作台7可以是装配现场现成的操作台,和其它工位一起共用,也可以直接设置在底座8上。Referring to the accompanying drawings, a valve lock clamping and pressing machine of the present invention includes a
所述的螺旋杆固定支架2呈“L”状,具有一横向的悬臂23和一纵向的立柱24。所述的立柱24设置在所述的底座8上,所述的悬臂23用来连接螺旋杆1,使螺旋杆1在操作时不会与其它部件发生干涉。The screw
所述的立柱24可以直接固定在所述的底座8上。一个优化的实施方式,所述的立柱24通过线性轴承6与固定在所述底座8上的横向导轨4连接。这样,操作台7上可以设置多个工位,每个工位上放置待加工的发动机气缸盖总成26。螺旋杆固定支架2和螺旋杆1组件可以通过线性轴承6在导轨4上作横向移动,以实现工位的转换,进一步提高了工作效率。在本实施方式中,操作台7设有四个加工工位(如图4所示)。The
更优选地,所述的导轨4为两个,且上下设置,每个导轨4均与一个线性轴承6相对配置。双导轨结构可使螺旋杆固定支架移动平衡。More preferably, there are two
所述的螺旋杆1纵向设置,上端与所述的螺旋杆固定支架的悬臂23螺纹连接,下端与所述的压块3相对配置。所述的螺旋杆1可以直接设置在所述的悬臂23上。一个优化的实施方式,所述的螺旋杆1通过螺纹衬套9设置在所述的悬臂23上。所述的螺纹衬套9通过螺钉10固定在所述的悬臂23上,螺旋杆1通过螺纹连接方式与螺纹衬套9连接。The
所述的压块3为平板结构,其上设有与所述导向销配合的销孔11,以及气门锁夹装配孔16。所述的导向销孔11为两个,且成对角设置。这种结构使导向销5与气门19错开设置,避免零件之间的相互干涉。同时导向销孔11呈对角设置,可加大两个导向销5之间的距离,在螺旋杆1上下移动的过程中更为平稳。The
所述的气门锁夹装配孔16为4个,且相互错开设置。The valve lock
所述的压块3上表面的中央处还开设有一个圆形盲孔20。在该盲孔20内放置有滑动轴承12和一个承载块12,承载块12的顶部通过一对螺钉13限位。所述的承载块12与所述的螺旋杆底端相对配置。螺旋杆1的下压力通过所述的承载块12传递到压块3上,避免压块3直接受到旋压力产生水平移动或转动,从而确保装配的可靠性和准确性。承载块12吸收了旋转力,仅将下压力传递给压块3。A circular
所述的承载块12上开设有与所述螺旋杆底端相适配的凹口25。该凹口25可起到导向和定位的作用,并使承载块12的径向受力均衡,避免向一侧挤压。在本实施方式中,所述承载块上的凹口25呈倒圆锥形。所述螺旋杆的底端面26呈球面。The bearing
本实用新型的一种气门锁夹压装机,近以下步骤对将发动机气缸盖总成装配气门锁夹:A valve lock clamp press-fitting machine of the present invention is used to assemble the valve lock clamp to the engine cylinder head assembly in the following steps:
1、将发动机气缸盖总成26置于操作台的安装工位上,用导向销5将压块3和发动机气缸盖总成26定位。1. Place the engine
2、将风枪套筒对准螺旋杆1的头部,启动风枪,将压块3压旋至所需位置,气门顶部锁夹连接端15从压块3的气门锁夹装配孔16中穿出,直至卡槽21露出;然后将一对气门锁夹17嵌卡于卡槽21内。2. Align the air gun sleeve with the head of the
3、将风枪逆向启动,松开压块3。此时,弹簧18已被气门锁夹17限定,即可完成气门锁夹17的装配。3. Start the air gun in the reverse direction and release the
4、将螺旋杆固定支架2通过线性轴承6在横向导轨4上移动至下一个工位,对安装在该工位上的发动机气缸盖总成26进行气门锁夹17的装配。4. Move the screw
5、按此顺序连续操作,直至操作台上的所有工件都装配完毕。再换装一组工件,用相同的方式进行装配。5. Continue to operate in this order until all the workpieces on the operating table are assembled. Then replace a set of workpieces and assemble them in the same way.
本实用新型结构简单,操作方便快捷,装配时间短,可大大提高工作效率,降低制作成本。The utility model has the advantages of simple structure, convenient and quick operation and short assembly time, which can greatly improve the work efficiency and reduce the production cost.
应该理解到的是:上述实施例只是对本实用新型的说明,而不是对本实用新型的限制,任何不超出本实用新型实质精神范围内的发明创造,均落入本实用新型的保护范围之内。It should be understood that: the above-mentioned embodiments are only the description of the present utility model, rather than the limitation of the present utility model, and any inventions and creations that do not exceed the scope of the essential spirit of the present utility model all fall within the protection scope of the present utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922302034.7U CN211708566U (en) | 2019-12-19 | 2019-12-19 | A valve lock clamping and pressing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922302034.7U CN211708566U (en) | 2019-12-19 | 2019-12-19 | A valve lock clamping and pressing machine |
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| CN211708566U true CN211708566U (en) | 2020-10-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171236A (en) * | 2020-10-23 | 2021-01-05 | 重庆高金实业有限公司 | Device and method for press mounting of L-shaped PCV rigid pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171236A (en) * | 2020-10-23 | 2021-01-05 | 重庆高金实业有限公司 | Device and method for press mounting of L-shaped PCV rigid pipe |
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