CN211706718U - Centralized feeding device and system - Google Patents
Centralized feeding device and system Download PDFInfo
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- CN211706718U CN211706718U CN201922121140.5U CN201922121140U CN211706718U CN 211706718 U CN211706718 U CN 211706718U CN 201922121140 U CN201922121140 U CN 201922121140U CN 211706718 U CN211706718 U CN 211706718U
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Abstract
Description
技术领域technical field
本实用新型涉及流体危化品供料技术领域,具体涉及集中供料装置及系统。The utility model relates to the technical field of fluid hazardous chemicals feeding, in particular to a centralized feeding device and a system.
背景技术Background technique
化学物料常见的系统供料方式为增压供料方式,通过供料设备先对储存有的罐体内增压,使其罐体内保持一个稳定的压力,利用压力把化学物料液体从罐体中压出,再通过管道输送到生产设备。The common system feeding method of chemical materials is the pressurized feeding method. The stored tank is first pressurized through the feeding equipment to keep a stable pressure in the tank, and the chemical material liquid is pressed from the tank by the pressure. out, and then transported to the production equipment through pipelines.
然而ISO罐直接作为供应罐,不仅有需要支付租金的成本问题。由于大型容器长期带压供应会有不可控的安全风险,ISO罐大球阀对于保压氮气容易内漏,导致换料时查漏困难,容易引起误判,造成泄露风险。However, the ISO tank is directly used as a supply tank, and there is not only a cost problem that needs to be paid for rent. Due to the uncontrollable safety risk of long-term pressurized supply of large containers, the large ball valve of ISO tank is prone to internal leakage of nitrogen gas for maintaining pressure, which makes it difficult to detect leakage during refueling, which is easy to cause misjudgment and cause leakage risk.
实用新型内容Utility model content
本实用新型的目的在于克服上述技术不足,提供集中供料装置及系统,解决了现有技术中ISO罐作为原料供应罐,安全性低、成本高的问题。The purpose of the utility model is to overcome the above-mentioned technical deficiencies, provide a centralized feeding device and system, and solve the problems of low safety and high cost of ISO tanks as raw material supply tanks in the prior art.
为解决上述技术问题,一方面本实用新型提供集中供料装置,包括储料罐、第一中间罐、第二中间罐、供料柜、补压器和两个增压器,所述储料罐为常压罐,所述第一中间罐和第二中间罐均为增压罐,所述第一中间罐的进料端与所述储料罐的出料端连通,所述第一中间罐的出料端与所述供料柜的进料端连通,所述第二中间罐的进料端与所述储料罐的出料端连通,所述第二中间罐的出料端与所述供料柜的进料端连通,所述储料罐与所述补压器连通,所述第一中间罐和所述第二中间罐分别与两个所述增压器相连通。In order to solve the above-mentioned technical problems, on the one hand, the present utility model provides a centralized feeding device, which includes a material storage tank, a first intermediate tank, a second intermediate tank, a feeding cabinet, a pressure compensation device and two superchargers. The tank is a normal pressure tank, the first intermediate tank and the second intermediate tank are both pressurized tanks, the feed end of the first intermediate tank is communicated with the discharge end of the storage tank, and the first intermediate tank is in communication with the discharge end of the storage tank. The discharge end of the tank is communicated with the feed end of the feeding cabinet, the feed end of the second intermediate tank is communicated with the discharge end of the storage tank, and the discharge end of the second intermediate tank is connected to the discharge end of the storage tank. The feeding end of the feeding tank is in communication, the storage tank is in communication with the pressure booster, and the first intermediate tank and the second intermediate tank are in communication with the two pressure boosters, respectively.
另一方面本实用新型提供集中供料系统,包括上述的集中供料装置,还包括ISO罐车、卸料柜和生产设备,所述卸料柜的进料端与所述ISO罐车的出料端连接,所述卸料柜的出料端与所述储料罐的进料端连接,所述供料柜的出料端与所述生产设备的进料端连接。On the other hand, the present invention provides a centralized feeding system, which includes the above-mentioned centralized feeding device, and also includes an ISO tanker, an unloading cabinet and production equipment, the feeding end of the unloading cabinet and the discharging end of the ISO tanker The discharging end of the unloading cabinet is connected with the feeding end of the storage tank, and the discharging end of the feeding cabinet is connected with the feeding end of the production equipment.
本实用新型的有益效果是:区别于现有技术的情况,本实用新型通过设置大型常压的储料罐,用于常压储存化学物料,与原有的ISO罐储存化学物料相比,无需租金,且常压储存,安全性更高,而第一中间罐和第二中间罐均为小体积增压罐,通过第一中间罐、第二中间罐均与储料罐连通,来实现小体积的压力供料,安全性更高。The beneficial effects of the utility model are: different from the situation in the prior art, the utility model is used for storing chemical materials under normal pressure by setting a large-scale normal-pressure storage tank. Compared with the original ISO tank for storing chemical materials, the utility model does not need The first intermediate tank and the second intermediate tank are both small-volume pressurized tanks, and the first intermediate tank and the second intermediate tank are connected with the storage tank to achieve a small volume. Volume pressure feeding, higher safety.
附图说明Description of drawings
图1是本实用新型集中供料装置的结构示意图;Fig. 1 is the structural representation of the centralized feeding device of the present utility model;
图2是本实用新型集中供料装置俯视图;Fig. 2 is the top view of the centralized feeding device of the present invention;
图3是本实用新型集中供料系统的示意图;Fig. 3 is the schematic diagram of the utility model centralized feeding system;
图4是本实用新型集中供料系统与生产设备连接的示意图。FIG. 4 is a schematic diagram of the connection between the centralized feeding system of the present invention and the production equipment.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-2所示,一方面本实用新型提供集中供料装置300,包括储料罐310、第一中间罐320、第二中间罐330、供料柜340、补压器370和两个增压器390,实施时,储料罐310用于储存ISO罐车100卸下的化学物料,储存的方式为常压储存,而第一中间罐320和第二中间罐330均是高压罐,第一中间罐320和第二中间罐330的体积远小于储料罐310的体积,将储料罐310内储存的化学物料导入第一中间罐320和第二中间罐330中,并通过供料柜340对生产设备 400供料,整个集中供料装置300中仅第一中间罐320和第二中间罐330采用高压,储料罐310为常压,安全性大大提高,下面进行更加详细的阐述。As shown in Figures 1-2, on the one hand, the present utility model provides a
本实施例中的储料罐310为常压罐,第一中间罐320和第二中间罐330均为增压罐,第一中间罐320的进料端与储料罐310的出料端连通,第一中间罐 320的出料端与供料柜340的进料端连通,第二中间罐330的进料端与储料罐 310的出料端连通,第二中间罐330的出料端与供料柜340的进料端连通,储料罐310与补压器370连通,第一中间罐320和第二中间罐330分别与两个增压器390相连通。The
其中,储料罐310的顶部安装有补压器370,补压器370往储料罐310中通入惰性气体,例如氮气,当储料罐310内的化学物料一部分流入第一中间罐 320或第二中间罐330时,补压器370往储料罐310内补入惰性气体,使储料罐310内的压力始终维持一个稳定的值,该压力值为常压,该压力将储料罐310 内部的化学物料从储料罐310的下方出料口挤出储料罐310。The top of the
其中,第一中间罐320和第二中间罐330的结构、尺寸大小均相同,下面对第一中间罐320的机构进行详细的阐述,第一中间罐320的底部与储料罐310 的出料口相连通,第一中间罐320的顶部安装有增压器390,当第一中间罐320 内的化学物料从出料口流出时,增压器390往第一中间罐320内补入惰性气体,例如氮气,使第一中间罐320内的压力始终维持一个稳定的值,该压力值为高压,下压挤压第一中间罐320内的化学物料,并且使化学物料从出料口流出。The structure and size of the first
本实施例中的集中供料装置300还包括四个连接管350,四个连接管350 分别为第一连接管、第二连接管、第三连接管和第四连接管,第一中间罐320 的进料端通过第一连接管与储料罐310的出料端连接,第一中间罐320的出料端通过第二连接管与供料柜340的进料端连接,第二中间罐330的进料端通过第三连接管与储料罐310的出料端连接,第二中间罐330的出料端通过第四连接管与供料柜340的进料端连接,连接管350起到连接的作用。The centralized
本实施例中的集中供料装置300还包括四个阀门380,四个阀门380与连接管350一一对应,各阀门380分别安装于对应的连接管350上,阀门380的开关可以控制相对应的连接管350的通断。The
储料罐310的体积大于第一中间罐320的体积,储料罐310的体积大于第二中间罐的体积,储料罐310的出料端位于储料罐310的底部,由于储料罐310 体积远大于第一中间罐320,在保持储料罐310内部常压的状态下,化学物料在重力的作用下从储料罐310的出料口流向第一中间罐320或第二中间罐330。The volume of the
如图1所示,本实施例中的集中供料装置300还包括一个磁翻板液位计361 和三个导波雷达362,磁翻板液位计361安装于储料罐310上,三个导波雷达 362分别安装于储料罐310的内部、第一中间罐320的内部和第二中间罐330 的内部,采用更为便利耐用的带磁滞伸缩模拟量信号的磁翻板液位计361可以更加直观的读出作为储料罐310的液位高度,通过导波雷达362可测量储料罐310、第一中间罐320以及第二中间罐330的液位高度,并以信号的方式传递给控制系统,便于读取和使用这些数据。As shown in FIG. 1 , the centralized
其中,补压器370具有补压端,补压器370的补压端伸入储料罐310的内部,两个增压器390均具有一增压端,两个增压器390的补气端分别伸入第一中间罐320的内部和第二中间罐330的内部。Wherein, the
如图3所示,另一方面本实用新型提供集中供料系统,包括上述的集中供料装置300,还包括ISO罐车100和卸料柜200,卸料柜200的进料端与ISO 罐车100的出料端连接,卸料柜200的出料端与储料罐310的进料端连接,供料柜340的出料端与外部的生产设备400的进料端连接。As shown in FIG. 3 , on the other hand, the present invention provides a centralized feeding system, which includes the above-mentioned
其中,一台卸料柜200同时对多个ISO罐车100进行卸料,一台卸料柜200 同时对接多个储料罐310,例如,ISO罐车100包括第一罐车110、第二罐车120...... 第N罐车130,可同时卸料。Among them, one unloading cabinet 200 unloads multiple ISO tankers 100 at the same time, and one unloading cabinet 200 connects
优选的,卸料柜200可供两个ISO罐车100位卸料,可选择卸入其中任何一个大储料罐310中,卸料和供料同时进行互不影响,ISO罐车100可完全卸空,卸料整个过程约六个小时,可在一个白班完成卸料,卸料完毕后ISO罐车 100即可与集中供料系统脱开开走,不必一直挂在系统上。Preferably, the unloading cabinet 200 can be used for unloading 100 positions of two ISO tankers, and can be unloaded into any one of the
如图4所示,集中供料系统与生产设备400一一对应,例如第一系统对应着第一设备,第二系统对应着第二设备......第N系统对应着第N设备。As shown in FIG. 4 , the centralized feeding system corresponds to the production equipment 400 one by one, for example, the first system corresponds to the first equipment, the second system corresponds to the second equipment... The Nth system corresponds to the Nth equipment .
工作流程:先将ISO罐车100的卸料端插入到卸料柜200中,卸料柜200 的出料端与储料罐310的进料端连通,ISO罐车100内的化学物料经卸料柜200 降压导入并存储在储料罐310中,储料罐310的上方用微正压氮气氮封保护,当储料罐310中化学物料的含量减少时,在储料罐310上方补入氮气,使储料罐310的内部一直保持常压状态,通过重力流方式给第一中间罐320和第二中间罐330补料,增压装置往第一中间罐320和第二中间罐330中通入惰性气体,使第一中间罐320和第二中间罐330的内部均保持一定的高压,具体工作时,储料罐310对第一中间罐320补料,第二中间罐330封闭,当第一中间罐320 内化学物料补满后,进料端关闭,出料端通过供料柜340对生产设备400进行供料,此时,第二中间罐330的进料端与储料罐310连通,储料罐310对第二中间罐330进行补料,当第二中间罐330补满气体后,经过一段时间第一中间罐320内的化学物料耗尽,第一中间罐320的进料端打开,储料罐310对第一中间罐320补料,第一中间罐320的出料端断开,第二中间罐330的进料端断开,第二中间罐330的出料端通过供料柜340对生产设备400进行供料,重复以往,完成供料的过程。Workflow: first insert the unloading end of the ISO tanker 100 into the unloading cabinet 200, the discharge end of the unloading cabinet 200 is connected with the feeding end of the
区别于现有技术的情况,本实用新型通过设置大型常压的储料罐310,用于常压储存化学物料,与原有的罐储存化学物料相比,无需租金,且常压储存,安全性更高,而第一中间罐320和第二中间罐330均为小体积增压罐,通过第一中间罐320、第二中间罐330均与储料罐310连通,来实现小体积的压力供料,安全性更高。Different from the situation in the prior art, the utility model is used for storing chemical materials at atmospheric pressure by setting a
需要说明的是,以上各实施例均属于同一实用新型构思,各实施例的描述各有侧重,在个别实施例中描述未详尽之处,可参考其他实施例中的描述。It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own emphasis. For details that are not described in individual embodiments, reference may be made to descriptions in other embodiments.
以上所述实施例仅表达了本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent the embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
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