CN211693992U - An external plugging and reinforcing device for a submarine pipeline - Google Patents
An external plugging and reinforcing device for a submarine pipeline Download PDFInfo
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- CN211693992U CN211693992U CN201922201626.XU CN201922201626U CN211693992U CN 211693992 U CN211693992 U CN 211693992U CN 201922201626 U CN201922201626 U CN 201922201626U CN 211693992 U CN211693992 U CN 211693992U
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Abstract
本实用新型涉及一种海底管道管外堵漏补强装置,应用于海底管道缺陷或漏点管段的水下封堵补强,特别适用于深水海底管道。主要由特型螺栓、右壳体、卡固装置、左壳体、半密封圈、导向套、导向体、中部螺栓、密封条和阳极块组成;右壳体、左壳体通过特型螺栓和中部螺栓组成环绕原始管道的机械结构,半密封圈、密封条形成密封腔室,卡固装置牢固的将装置固定到原始管道上。具有水下易安装、不受水深限制、管道漏点永久性密封与固定、海上作业成本低等特点,特别适用于深水海底管道的水下应急维修。
The utility model relates to an external plugging and reinforcing device for a submarine pipeline, which is applied to the underwater plugging and reinforcement of a submarine pipeline defect or a leak point pipe section, and is especially suitable for deep-water submarine pipelines. It is mainly composed of special bolts, right casing, clamping device, left casing, semi-sealing ring, guide sleeve, guide body, middle bolt, sealing strip and anode block; the right casing and left casing are connected by special bolts and The middle bolt forms a mechanical structure surrounding the original pipeline, the semi-sealing ring and the sealing strip form a sealed chamber, and the clamping device firmly fixes the device to the original pipeline. It has the characteristics of easy installation under water, not limited by water depth, permanent sealing and fixing of pipeline leakage points, low cost of offshore operation, etc. It is especially suitable for underwater emergency maintenance of deep-water submarine pipelines.
Description
技术领域technical field
本实用新型涉及管道修复装置领域中的一种海底管道管外堵漏补强装置,应用于海底管道缺陷或漏点管段的水下封堵补强,特别适用于深水海底管道。The utility model relates to an external plugging and reinforcing device for submarine pipelines in the field of pipeline repairing devices, which is applied to the underwater plugging and reinforcing of defective or leaky pipe sections of submarine pipelines, and is especially suitable for deep-water submarine pipelines.
背景技术Background technique
在役海底油气输送管道,由于腐蚀、外力等因素的影响,可能会在管道的某一位置出现缺陷或损伤,甚至泄漏,需对管道该区域缺陷处进行封堵,目前采用的多是水上焊接或在干式维修舱内焊接封堵。Due to the influence of corrosion, external force and other factors, the submarine oil and gas pipelines in service may have defects or damage or even leaks in a certain position of the pipeline. It is necessary to plug the defects in this area of the pipeline. At present, most of the water welding is used. Or welded and plugged in the dry maintenance cabin.
中国专利CN102943942A公开了《一种新型海洋管道堵漏装置及堵漏方法》,包括封堵夹套、阀门和引流管道,所述封堵夹套由上部和下部通过螺栓固定连接,在封堵夹套上设置有封堵夹套出口,在封堵夹套出口处设置阀门,引流管道一端接阀门,另一端接入漏油回收点;在封堵夹套内壁与海洋管道壁面贴合处设置有密封圈。其堵漏方法,包括如下步骤:步骤一、先确定海洋管道漏点的准确位置,然后利用水利冲刷装置将漏点处海洋管道下部的泥沙冲刷开,形成一个能容纳封堵夹套下部的坑槽;步骤二、将预先准备好的与海洋管道直径相适应的封堵夹套下部移入坑槽中,再用加厚螺栓将封堵夹套上部和下部紧固连接在海洋管道外部,确保封堵夹套两端边层的密封圈与海洋管道的外壁紧密贴合,形成密闭的环状空间;步骤三、泄漏点的漏油通过阀门溢出,并借助漏油自身的压力,沿着引流管道到达海面的漏油回收点;步骤四、当封堵夹套安装调试完成后关闭阀门,收回引流管道,将封堵夹套及阀门留在漏点处维持管道继续运行。该实用新型由于封堵夹套在连接压紧后会形成封闭区间,漏油只能通过阀门与引流管道一个通道回收至漏油回收点,不受海水流动的影响,回收漏油效率相比现有技术有所提高。施工完成后,封堵夹套留在漏点处,不再取回,关紧阀门后只需要回收引流管道便可,所以避免了在水下进行焊接管道作业,减少了维修的安全隐患。Chinese patent CN102943942A discloses "A Novel Offshore Pipeline Leakage Plugging Device and Leakage Plugging Method", which includes a plugging jacket, a valve and a drainage pipeline, the plugging jacket is fixedly connected by bolts from the upper part and the lower part, and the plugging clamp The sleeve is provided with a blocking jacket outlet, a valve is set at the blocking jacket outlet, one end of the drainage pipeline is connected to the valve, and the other end is connected to the oil leakage recovery point; sealing ring. The leakage plugging method includes the following steps: Step 1. First, determine the exact position of the leakage point of the marine pipeline, and then use the water conservancy scour device to wash away the sediment at the lower part of the marine pipeline at the leakage point to form a space that can accommodate the lower part of the plugging jacket. Pit and groove; Step 2. Move the lower part of the pre-prepared blocking jacket suitable for the diameter of the marine pipeline into the pit, and then use thickened bolts to fasten the upper and lower parts of the blocking jacket to the outside of the marine pipeline to ensure that The sealing rings of the edge layers at both ends of the blocking jacket are closely attached to the outer wall of the marine pipeline to form a closed annular space;
但是该实用新型仅适合于浅水区域,对于深水区域则难以实现,且堵漏强度也难以满足水下高强度需要。However, the utility model is only suitable for shallow water areas, and is difficult to achieve in deep water areas, and the strength of plugging is also difficult to meet the needs of high underwater strength.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足,提供一种海底管道管外堵漏补强装置。该装置具有水下易安装、不受水深限制、漏点封堵可靠、永久性密封、能够卡固到原始管道上等特点,特别适用于海底管线的水下应急维修。The purpose of the utility model is to provide an external leakage plugging and reinforcing device for a submarine pipeline in view of the deficiencies of the prior art. The device has the characteristics of easy installation under water, not limited by water depth, reliable leakage point plugging, permanent sealing, and can be clamped to the original pipeline, etc. It is especially suitable for underwater emergency maintenance of submarine pipelines.
本实用新型的技术方案:The technical scheme of the present utility model:
一种海底管道管外堵漏补强装置,包括成对配置的左壳体和右壳体以及与左壳体和右壳体配合的紧固螺栓组、卡固装置、密封条、半密封圈,其中:An external leakage plugging and reinforcing device for a submarine pipeline comprises a pair of left casings and right casings, a set of fastening bolts matched with the left casings and the right casings, a clamping device, a sealing strip, and a half-sealing ring ,in:
在右壳体和左壳体对合面间的中间位置分别加工有相互对应且相同的半圆柱槽和半锥形槽,自端部开始依次为:与卡固装置配合的阶梯状半园柱槽和半锥形槽、与原始管道配合的半圆柱槽、与半密封圈配合的半圆柱槽、与原始管道配合的半圆柱槽、与原始管道配合的大半圆柱槽,两端所有阶梯状半圆柱槽和锥形槽均对称且为同一中心线;在阶梯状半圆柱槽和锥形槽的外侧、右壳体和左壳体结合面上,分别设置有与密封条相配合的密封槽,右壳体和左壳体上相对应的密封槽深度之和小于密封条的高度,密封槽两端端部分别处在半密封圈所处半圆柱槽的中间位置;在右壳体与左壳体的上部,分别对称设置两个导向套,导向套与导向体配合,导向套和导向体均垂直于原始管道中心线;在右壳体与左壳体上相对应的半圆柱槽内对称镶嵌半密封圈,半密封圈端部均凸出于右壳体与左壳体的结合面;在右壳体和左壳体上的密封槽内分别镶嵌密封条,密封条两端端部分别设置与半密封圈相配合的凹陷,均为过盈配合;卡固装置布置在右壳体和左壳体的两端,分别与右壳体和左壳体上相对应的端面、半园柱槽和半锥形槽配合。There are corresponding and identical semi-cylindrical grooves and semi-conical grooves respectively machined in the middle position between the mating surfaces of the right and left casings. Grooves and semi-conical grooves, semi-cylindrical grooves with original pipes, semi-cylindrical grooves with semi-sealing rings, semi-cylindrical grooves with original pipes, large semi-cylindrical grooves with original pipes, all stepped semi-cylindrical grooves at both ends The cylindrical groove and the conical groove are both symmetrical and have the same center line; on the outer side of the stepped semi-cylindrical groove and the conical groove, and on the joint surface of the right casing and the left casing, there are respectively provided sealing grooves matching with the sealing strips. The sum of the depths of the corresponding sealing grooves on the right casing and the left casing is less than the height of the sealing strip, and the ends of the two ends of the sealing groove are located in the middle of the semi-cylindrical groove where the semi-sealing ring is located; Two guide sleeves are symmetrically arranged on the upper part of the upper part, the guide sleeves cooperate with the guide body, and both the guide sleeve and the guide body are perpendicular to the centerline of the original pipeline; symmetrically inlaid half-cylindrical grooves in the corresponding semi-cylindrical grooves on the right shell and the left shell The ends of the sealing ring and the half sealing ring are all protruding from the joint surface of the right casing and the left casing; the sealing strips are respectively embedded in the sealing grooves on the right casing and the left casing, and the ends of the two ends of the sealing strip are respectively provided with The recesses matched with the half sealing ring are all interference fit; the clamping devices are arranged at both ends of the right casing and the left casing, respectively corresponding to the end faces, semi-cylindrical grooves and Half-tapered slot fit.
上述方案进一步包括:The above scheme further includes:
卡固装置包括导块、锲块、弹簧、端盖d、锁杆、锁轴和拨杆;其中,端盖d为半圆结构,与右壳体和左壳体配合并分别固定在其两端,外圆面依次加工成阶梯状大直径半圆柱面、半圆柱面、半锥形面,大直径半圆柱面凸出在右壳体和左壳体的外面,半圆柱面与右壳体和左壳体上对应的半圆柱槽配合,半锥形面与右壳体和左壳体上的半锥形槽配合,端盖d内部加工与原始管道间隙配合的半圆柱槽;导块对称固定在端盖d内端面上,并与锲块端面配合,弹簧布置在与端盖d内端面配合的盲槽,并加工有与锁杆旋转配合的空腔;拨杆设置在端盖d外端面旋转配合的空腔;锲块为椎体形状,内槽设置螺牙并与原始管道配合,外表面为椎体形状,与右壳体和左壳体对应的半锥形槽配合,在锲块尾端设置椎体形尾翼,尾翼的外表面与右壳体和左壳体对应的半锥形槽配合,内表面与端盖d半锥形面配合,端面与端盖d阶梯端面配合,在尾翼上对应于锁杆处设置供其旋转的弧形凹槽,锲块设置与弹簧相配合的盲槽,锲块两侧面与导块配合,且平行于锲块的径向中心线。The clamping device includes a guide block, a wedge block, a spring, an end cover d, a lock lever, a lock shaft and a lever; wherein, the end cover d is a semicircular structure, which is matched with the right casing and the left casing and fixed at both ends thereof respectively. , the outer circular surface is processed into stepped large-diameter semi-cylindrical surface, semi-cylindrical surface, and semi-conical surface in turn. The corresponding semi-cylindrical grooves on the left shell are matched, the semi-conical surface is matched with the semi-conical grooves on the right and left shells, and the semi-cylindrical grooves are machined inside the end cover d to fit the original pipe clearance; the guide blocks are symmetrically fixed On the inner end face of the end cover d, and matched with the end face of the wedge block, the spring is arranged in the blind groove matched with the inner end face of the end cover d, and a cavity is machined to rotate with the locking rod; the lever is arranged on the outer end face of the end cover d The cavity for rotation fit; the wedge block is in the shape of a cone, the inner groove is provided with screw teeth and is matched with the original pipe, and the outer surface is in the shape of a cone body, which is matched with the semi-conical grooves corresponding to the right shell and the left shell, and the wedge block is in the shape of a cone. The tail end is provided with a cone-shaped tail, the outer surface of the tail is matched with the corresponding semi-conical grooves of the right casing and the left casing, the inner surface is matched with the semi-conical surface of the end cover d, and the end surface is matched with the stepped end face of the end cover d. Corresponding to the locking rod, the tail wing is provided with an arc-shaped groove for its rotation, the wedge block is provided with a blind groove matched with the spring, and the two sides of the wedge block are matched with the guide block and are parallel to the radial centerline of the wedge block.
对应于锲块的径向中心线位置,设置由锁杆、锁轴、拨杆组成的锲块锁定机构,锁轴与端盖d上的通槽配合,在其两端分别固定锁杆和拨杆;对应于每一个锲块对称设置两个或两个以上弹簧、一套锲块锁定机构。Corresponding to the radial centerline position of the wedge block, a wedge block locking mechanism composed of a lock rod, a lock shaft and a dial rod is set up. rod; two or more springs and a set of wedge block locking mechanism are symmetrically arranged corresponding to each wedge block.
左壳体上的角部四个螺栓槽与特型螺栓紧密配合,右壳体上的四个角部上对应于特型螺栓处设置阶梯槽,阶梯槽大口径槽与特型螺栓光杆部分紧密配合、小口径槽与特型螺栓丝杆部分间隙配合;在右壳体和左壳体的中部位置分别设置与中部螺栓间隙配合的槽;相对于右壳体与左壳体结合面的对面,在右壳体上设置平行于结合面的平面,与特型螺栓和中部螺栓的相对应的固定螺母面配合,并用螺钉将特型螺栓和中部螺栓的固定螺母固定在右壳体上,该面的中间位置设置阳极块;相对于右壳体与左壳体结合面的对面,在左壳体上设置平行于结合面的平面,与特型螺栓和中部螺栓的相对应的活动螺母面配合,该面的中间位置设置阳极块。The four corners of the left housing are closely matched with the special-shaped bolts, and the four corners of the right housing are provided with stepped grooves corresponding to the special-shaped bolts. Fitting, small-diameter groove and special-shaped bolt screw part clearance fit; in the middle of the right casing and left casing, respectively set up a groove for clearance fit with the middle bolt; opposite to the joint surface of the right casing and the left casing, A plane parallel to the joint surface is arranged on the right housing, which is matched with the corresponding fixing nut surfaces of the special-shaped bolt and the middle bolt, and the fixing nut of the special-shaped bolt and the middle bolt is fixed on the right housing with screws. The anode block is set in the middle position of the anode block; opposite to the joint surface of the right shell and the left shell, a plane parallel to the joint surface is set on the left shell, which is matched with the corresponding movable nut surface of the special bolt and the middle bolt. The anode block is arranged in the middle of the surface.
所述导向体两端设置限位吊环;在右壳体和左壳体分别贴紧导向体上的限位吊环时,固定在左壳体上的特型螺栓、中部螺栓的丝杆端部与右壳体的结合面间的距离大于原始管道的外径。Limiting rings are arranged at both ends of the guide body; when the right casing and the left casing are respectively in close contact with the limiting rings on the guide body, the special-shaped bolts fixed on the left casing and the ends of the screw rods of the middle bolts are in contact with each other. The distance between the joint surfaces of the right shell is greater than the outer diameter of the original pipe.
所述半密封圈材料为石墨,两个对接的半密封圈的端面呈斜形且对应内径处的凸出高度大于对应外径处的凸出高度。The material of the semi-sealing ring is graphite, the end faces of the two butted half-sealing rings are inclined, and the bulge height at the corresponding inner diameter is greater than that at the corresponding outer diameter.
所述密封条材料为石墨盘根。The material of the sealing strip is graphite packing.
所述紧固螺栓组包括特型螺栓、中部螺栓及螺母。The fastening bolt group includes special type bolts, middle bolts and nuts.
所述特型螺栓自固定螺母端开始依次设置圆柱形光杆、椎体形光杆、丝杆,圆柱形光杆外径大于丝杆外径。A cylindrical polished rod, a cone-shaped polished rod, and a screw rod are sequentially arranged from the end of the fixed nut on the special-shaped bolt, and the outer diameter of the cylindrical polished rod is larger than the outer diameter of the screw rod.
所述中部螺栓螺母与螺杆固定,螺杆为圆柱形光杆和丝杆组成,圆柱形光杆外径与丝杆外径相同或不同。The middle bolt and nut are fixed with the screw rod, the screw rod is composed of a cylindrical polished rod and a screw rod, and the outer diameter of the cylindrical polished rod is the same or different from the outer diameter of the screw rod.
实用新型的效果:本实用新型密封采用石墨材料,通过特殊的结构型式,实现了可靠、永久密封;特型螺栓的设置简化了装置整体结构,保障了封堵可靠性,降低了水下施工难度,易于水下施工自动化;卡固装置的设置使封堵装置能够可靠的固定在原始管道上;卡固装置的释放适应于水下机器人或潜水员操作;整体技术方案具有水下易安装、不受水深限制、漏点永久性密封与固定、海上作业成本低等特点,特别适用于深水海底管道的水下应急维修。The effect of the utility model: the seal of the utility model adopts graphite material, and through the special structural type, a reliable and permanent seal is realized; the arrangement of the special-shaped bolt simplifies the overall structure of the device, ensures the reliability of the plugging, and reduces the difficulty of underwater construction , easy to automate underwater construction; the setting of the clamping device enables the plugging device to be reliably fixed on the original pipeline; the release of the clamping device is suitable for the operation of underwater robots or divers; Features such as water depth limitation, permanent sealing and fixing of leakage points, and low cost of offshore operations, are especially suitable for underwater emergency maintenance of deep-water submarine pipelines.
附图说明Description of drawings
图1为一种海底管道管外堵漏补强装置示意图;Fig. 1 is a schematic diagram of a plugging and reinforcing device outside a submarine pipeline;
图2为图1中的A-A视图;Fig. 2 is the A-A view in Fig. 1;
图3为图2中的B-B视图;Fig. 3 is the B-B view in Fig. 2;
图中:1、特型螺栓,2、右壳体,3、卡固装置,4、左壳体,5、半密封圈,6、导向套,7、导向体,8、中部螺栓,9、密封条,10、阳极块,11、原始管道,3a、导块,3b、锲块,3c、弹簧,3d、端盖,3e、锁杆,3f、锁轴,3g、拨杆。In the figure: 1. Special type bolt, 2. Right housing, 3. Clamping device, 4. Left housing, 5. Half seal, 6. Guide sleeve, 7. Guide body, 8. Middle bolt, 9. Sealing strip, 10, anode block, 11, original pipe, 3a, guide block, 3b, wedge block, 3c, spring, 3d, end cap, 3e, lock lever, 3f, lock shaft, 3g, lever.
具体实施方式Detailed ways
现结合说明书附图1、附图2、附图3对本实用新型作进一步描述:The present utility model is further described in conjunction with accompanying drawing 1, accompanying drawing 2 and accompanying
实施例1:Example 1:
参照附图1和2,一种海底管道管外堵漏补强装置,包括成对配置的左壳体4和右壳体2以及与左壳体4和右壳体2配合的紧固螺栓组、卡固装置3、密封条9、半密封圈5,其中:Referring to Figures 1 and 2, an external leakage plugging and reinforcing device for a submarine pipeline comprises a pair of left casings 4 and right casings 2 and a set of fastening bolts matched with the left casing 4 and the right casing 2. , clamping
在右壳体2和左壳体4对合面间的中间位置分别加工有相互对应且相同的半圆柱槽和半锥形槽,自端部开始依次为:与卡固装置3配合的阶梯状半园柱槽和半锥形槽、与原始管道11配合的半圆柱槽、与半密封圈5配合的半圆柱槽、与原始管道11配合的半圆柱槽、与原始管道11配合的大半圆柱槽,两端所有阶梯状半圆柱槽和锥形槽均对称且为同一中心线;在阶梯状半圆柱槽和锥形槽的外侧、右壳体2和左壳体4结合面上,分别设置有与密封条9相配合的密封槽,右壳体2和左壳体4上相对应的密封槽深度之和小于密封条9的高度,密封槽两端端部分别处在半密封圈5所处半圆柱槽的中间位置;在右壳体2与左壳体4的上部,分别对称设置两个导向套6,导向套6与导向体7配合,导向套6和导向体7均垂直于原始管道11中心线;在右壳体2与左壳体4上相对应的半圆柱槽内对称镶嵌半密封圈5,半密封圈5端部均凸出于右壳体2与左壳体4的结合面;在右壳体2和左壳体4上的密封槽内分别镶嵌密封条9,密封条9两端端部分别设置与半密封圈5相配合的凹陷,均为过盈配合;卡固装置3布置在右壳体2和左壳体4的两端,分别与右壳体2和左壳体4上相对应的端面、半园柱槽和半锥形槽配合。A half-cylindrical groove and a half-conical groove corresponding to each other are machined in the middle position between the mating surfaces of the right casing 2 and the left casing 4 respectively. Semi-cylindrical groove and semi-conical groove, semi-cylindrical groove matching with original pipe 11, semi-cylindrical groove matching with
实施例2Example 2
在实施例1的基础上,参照附图3,其中卡固装置3包括导块3a、锲块3b、弹簧3c、端盖3d、锁杆3e、锁轴3f和拨杆3g;其中,端盖3d为半圆结构,与右壳体2和左壳体4配合并分别固定在其两端,外圆面依次加工成阶梯状大直径半圆柱面、半圆柱面、半锥形面,大直径半圆柱面凸出在右壳体2和左壳体4的外面,半圆柱面与右壳体2和左壳体4上对应的半圆柱槽配合,半锥形面与右壳体2和左壳体4上的半锥形槽配合,端盖3d内部加工与原始管道11间隙配合的半圆柱槽;导块3a对称固定在端盖3d内端面上,并与锲块3b端面配合,弹簧3c布置在与端盖3d内端面配合的盲槽,并加工有与锁杆3e旋转配合的空腔;拨杆3g设置在端盖3d外端面旋转配合的空腔;锲块3b为椎体形状,内槽设置螺牙并与原始管道11配合,外表面为椎体形状,与右壳体2和左壳体4对应的半锥形槽配合,在锲块3b尾端设置椎体形尾翼,尾翼的外表面与右壳体2和左壳体4对应的半锥形槽配合,内表面与端盖3d半锥形面配合,端面与端盖3d阶梯端面配合,在尾翼上对应于锁杆3e处设置供其旋转的弧形凹槽,锲块3b设置与弹簧3c相配合的盲槽,锲块3b两侧面与导块3a配合,且平行于锲块3b的径向中心线。On the basis of Embodiment 1, referring to FIG. 3, the
进一步的,对应于锲块3b的径向中心线位置,设置由锁杆3e、锁轴3f、拨杆3g组成的锲块锁定机构,锁轴3f与端盖3d上的通槽配合,在其两端分别固定锁杆3e和拨杆3g;对应于每一个锲块3b对称设置两个或两个以上弹簧3c、一套锲块锁定机构。Further, corresponding to the radial centerline position of the wedge block 3b, a wedge block locking mechanism composed of a lock rod 3e, a lock shaft 3f, and a toggle rod 3g is provided, and the lock shaft 3f cooperates with the through groove on the end cover 3d, and is located there. The two ends are respectively fixed to the lock rod 3e and the toggle rod 3g; two or more springs 3c and a set of wedge block locking mechanism are symmetrically arranged corresponding to each wedge block 3b.
实施例3Example 3
在实施例1或2的基础上,进一步的:On the basis of embodiment 1 or 2, further:
左壳体4上的角部四个螺栓槽与特型螺栓1紧密配合,右壳体2上的四个角部上对应于特型螺栓1处设置阶梯槽,阶梯槽大口径槽与特型螺栓1光杆部分紧密配合、小口径槽与特型螺栓1丝杆部分间隙配合;在右壳体2和左壳体4的中部位置分别设置与中部螺栓8间隙配合的槽;相对于右壳体2与左壳体4结合面的对面,在右壳体2上设置平行于结合面的平面,与特型螺栓1和中部螺栓8的相对应的固定螺母面配合,并用螺钉将特型螺栓1和中部螺栓8的固定螺母固定在右壳体2上,该面的中间位置设置阳极块10;相对于右壳体2与左壳体4结合面的对面,在左壳体4上设置平行于结合面的平面,与特型螺栓1和中部螺栓8的相对应的活动螺母面配合,该面的中间位置设置阳极块10。The four corners of the left housing 4 are closely matched with the special-shaped bolt 1, and the four corners of the right housing 2 are provided with stepped grooves corresponding to the special-shaped bolt 1. The polished rod part of bolt 1 is tightly fitted, and the small-diameter groove is in clearance fit with the lead screw part of special bolt 1; in the middle of the right shell 2 and the left shell 4, a slot for clearance fit with the
所述导向体7两端设置限位吊环;在右壳体2和左壳体4分别贴紧导向体7上的限位吊环时,固定在左壳体4上的特型螺栓1、中部螺栓8的丝杆端部与右壳体2的结合面间的距离大于原始管道11的外径。Limiting rings are provided at both ends of the
所述半密封圈5材料为石墨,两个对接的半密封圈5的端面呈斜形且对应内径处的凸出高度大于对应外径处的凸出高度。The
所述密封条9材料为石墨盘根。The material of the sealing
所述紧固螺栓组包括特型螺栓1、中部螺栓8及螺母。The fastening bolt group includes special-shaped bolts 1 ,
所述特型螺栓1自固定螺母端开始依次设置圆柱形光杆、椎体形光杆、丝杆,圆柱形光杆外径大于丝杆外径。The special-shaped bolt 1 is sequentially provided with a cylindrical polished rod, a cone-shaped polished rod, and a screw rod from the end of the fixed nut, and the outer diameter of the cylindrical polished rod is larger than the outer diameter of the screw rod.
所述中部螺栓8螺母与螺杆固定,螺杆为圆柱形光杆和丝杆组成,圆柱形光杆外径与丝杆外径相同或不同。The
实施例4Example 4
本实用新型所述的一种海底管道管外堵漏补强装置由特型螺栓1、右壳体2、卡固装置3、左壳体4、半密封圈5、导向套6、导向体7、中部螺栓8、密封条9、和阳极块10组成。The utility model discloses a plugging and reinforcing device for external leakage of a submarine pipeline, which consists of a special bolt 1, a right casing 2, a
右壳体2和左壳体4成对配置、相互配合,在右壳体2和左壳体4结合面间的中间位置分别加工有相互对应且相同的阶梯状半圆柱孔和半锥形孔,自端部开始依次为:与卡固装置3配合的阶梯状半园柱孔和半锥形孔、与原始管道11配合的半圆柱孔、与半密封圈5配合的半圆柱孔、与原始管道11配合的半圆柱孔、与原始管道11配合的大半圆柱孔,两端所有阶梯状半圆柱孔和锥形孔均对称且为同一中心线;在阶梯状半圆柱孔和锥形孔的外侧、右壳体2和左壳体4结合面上,分别设置有与密封条9相配合的密封槽,右壳体2和左壳体4上相对应的密封槽深度之和小于密封条9的高度,密封槽两端端部分别处在半密封圈5所处半圆柱孔的中间位置;左壳体4上的角部四个螺栓孔与特型螺栓1紧密配合,右壳体2上的四个角部上对应于特型螺栓1处设置阶梯孔,大孔与特型螺栓1光杆部分紧密配合、小孔与特型螺栓1丝杆部分间隙配合;在右壳体2和左壳体4的中部位置分别设置与中部螺栓8相配合的孔,间隙配合;相对于右壳体2与左壳体4结合面的对面,在右壳体2上设置平行于结合面的平面,与特型螺栓1和中部螺栓8的相对应的固定螺母面配合,并用螺钉将特型螺栓1和中部螺栓8的固定螺母固定在右壳体2上,该面的中间位置设置阳极块10;相对于右壳体2与左壳体4结合面的对面,在左壳体4上设置平行于结合面的平面,与特型螺栓1和中部螺栓8的相对应的活动螺母面配合,该面的中间位置设置阳极块10;在右壳体2与左壳体4的上部,分别对称设置两个导向套6,导向套6与导向体7配合,导向套6和导向体7均垂直于原始管道11中心线,导向体7两端设置限位吊环;半密封圈5材料为石墨,分别对称镶嵌在右壳体2与左壳体4上相对应的半圆柱孔内,端部均凸出于右壳体2与左壳体4的结合面,两个对接的半密封圈5的端面呈斜形且对应内径处的凸出高度大于对应外径处的凸出高度;密封条9材料为石墨盘根,分别镶嵌在右壳体2和左壳体4上的密封槽内,两端端部分别设置与半密封圈5相配合的凹陷,均为过盈配合;卡固装置3布置在右壳体2和左壳体4的两端,分别与右壳体2和左壳体4上相对应的端面、半园柱孔和半锥形孔配合。The right casing 2 and the left casing 4 are arranged in pairs and cooperate with each other, and corresponding and identical stepped semi-cylindrical holes and semi-conical holes are respectively machined in the middle position between the joint surfaces of the right casing 2 and the left casing 4. , starting from the end: the stepped semi-cylindrical hole and the semi-conical hole matched with the
其中:in:
卡固装置3由导块3a、锲块3b、弹簧3c、端盖3d、锁杆3e、锁轴3f、拨杆3g组成;端盖3d为半圆结构,与右壳体2和左壳体4配合并分别固定在其两端,外圆面依次加工成阶梯状大半圆柱面、半圆柱面、半锥形面,大半圆柱面凸出在右壳体2和左壳体4的外面,半圆柱面与右壳体2和左壳体4上对应的半圆柱孔配合,半锥形面与右壳体2和左壳体4上的半锥形孔配合,端盖3d内部加工与原始管道11间隙配合的半圆柱孔;端盖3d内端面上对称固定导块3a,并与锲块3b端面配合,端盖3d内端面上布置与弹簧3c配合的盲孔、加工适合锁杆3e旋转的空腔;端盖3d外端面上设置适合拨杆3g旋转的空腔;锲块3b为椎体形状,内孔设置螺牙并与原始管道11配合,外表面为椎体形状,与右壳体2和左壳体4对应的半锥形孔配合,在锲块3b尾端设置椎体形尾翼,尾翼的外表面与右壳体2和左壳体4对应的半锥形孔配合,内表面与端盖3d半锥形面配合,端面与端盖3d阶梯端面配合,在尾翼上对应于锁杆3e处设置供其旋转的弧形凹槽,锲块3b设置与弹簧3c相配合的盲孔,锲块3b两侧面与导块3a配合,且平行于锲块3b的径向中心线;对应于锲块3b的径向中心线位置,设置由锁杆3e、锁轴3f、拨杆3g组成的锲块锁定机构,锁轴3f与端盖3d上的通孔配合,在其两端分别固定锁杆3e和拨杆3g;对应于每一个锲块3b对称设置两个或两个以上弹簧3c、一套锲块锁定机构;导块3a固定在端盖3d内端面上,侧面与锲块3b配合,内孔与原始管道11配合,外圆面为锥面,与右壳体2与左壳体4半锥形孔配合。The
特型螺栓1一端螺母与螺杆固定,螺杆自固定螺母端开始依次设置圆柱形光杆、椎体形光杆、丝杆,圆柱形光杆外径大于丝杆外径。A nut at one end of the special-shaped bolt 1 is fixed with a screw rod, and the screw rod is sequentially provided with a cylindrical polished rod, a cone-shaped polished rod, and a screw rod from the fixed nut end, and the outer diameter of the cylindrical polished rod is larger than the outer diameter of the screw rod.
中部螺栓8一端螺母与螺杆固定,螺杆为圆柱形光杆和丝杆组成,圆柱形光杆外径与丝杆外径相同。A nut at one end of the
在右壳体2和左壳体4分别贴紧导向体7上的限位吊环时,固定在左壳体4上的特型螺栓1、中部螺栓8的丝杆端部与右壳体2的结合面间的距离大于原始管道11的外径。When the right housing 2 and the left housing 4 are in close contact with the limiting rings on the
对应于每个端盖3d可设置一个或多个锲块3b。One or more wedge blocks 3b may be provided corresponding to each end cap 3d.
本实用新型的海底管道管外堵漏补强装置的作用就是通过机械方式在水下实现对海底管道局部漏点或缺陷进行封堵,保障海底管道安全运行。具体作业过程为:The function of the external leakage plugging and reinforcing device of the submarine pipeline of the utility model is to realize the plugging of local leakage points or defects of the submarine pipeline under water by mechanical means, so as to ensure the safe operation of the submarine pipeline. The specific work process is:
起始状态:半密封圈5分别安装到右壳体2和左壳体4上相对应的半圆柱孔内;密封条9安装到右壳体2或左壳体4上的密封槽内;特型螺栓1、中部螺栓8分别安装并固定到左壳体4上;卡固装置3上的弹簧3c处于压缩状态,锲块3b贴紧端盖3d的对应端面,锁杆3e处于将锲块3b的锁紧状态;右壳体2和左壳体4分别贴紧导向体7的两端的限位吊环。Initial state: the
安装过程:吊装封堵装置并使其中心线约略对正于原始管道11中心线,右壳体2和左壳体4在外力作用下沿导向体7作相向移动,在移动一定距离后,固定到左壳体4上的特型螺栓1将与右壳体2上对应的孔逐渐结合,并进行精确导向,伴随着右壳体2和左壳体4的逐渐贴近,四个半密封圈5将与原始管道11结合,再通过螺栓旋拧装备同步旋拧全部特型螺栓1和中部螺栓8上的活动螺母到规定的扭矩,通过水下机器人或潜水员旋拧拨杆3g,进而通过锁轴3f带动锁杆3e旋转,解锁锲块3b,锲块3b将在弹簧3c的作用下挤压到原始管道11上,即可完成安装工作。Installation process: hoist the blocking device and make its center line roughly align with the center line of the original pipe 11, the right shell 2 and the left shell 4 move towards each other along the
卡固装置3的作用是将封堵装置固定到原始管道上,卡固装置3中的弹簧3c的作用是释放锲块3b并建立锲块3b与原始管道11的初始摩擦力,锲块3b与右壳体2、左壳体4上的半锥形孔配合,并结合锲块3b的螺牙型内孔结构,可随着移动封堵装置移动的外力的增大而增大,从而固定封堵装置。The function of the
半密封圈5采用石墨材料、密封条9采用石墨盘根,并借助于其特别设计的结构型式,以达到永久可靠密封。The
阳极块11用于避免和减缓封堵装置的腐蚀。The anode block 11 is used to avoid and slow down the corrosion of the plugging device.
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| CN112944099B (en) * | 2019-12-10 | 2024-11-29 | 中石化石油工程技术服务有限公司 | Submarine pipeline pipe external plugging reinforcing device |
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