CN211683129U - A filter material forming extrusion device with good shock absorption effect - Google Patents
A filter material forming extrusion device with good shock absorption effect Download PDFInfo
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Abstract
本实用新型公开了一种减震效果好的滤材成型挤压装置,包括支撑底座,所述支撑底座的顶端固定连接有四根竖直设置的固定杆,四根所述固定杆的顶端之间固定连接有固定板,固定板上固定安装有竖直设置的气缸,气缸的输出轴延伸至固定板的下方且固定连接有升降板,升降板的底端固定连接有减震箱,减震箱内滑动安装有两个滑动块。本实用新型结构巧妙,使用方便,具有良好的减震能力,从而能够消除挤压过程中可能产生的撞击,使得装置不易损坏,使用寿命更长,且当挤压件对其中一个挤压槽内部的原材料挤压加工时,工作人员可对其它的挤压槽内添加原材料,或者将成品从挤压槽内取出,使得加工效率更高。
The utility model discloses a filter material forming and extruding device with good shock absorption effect. A fixed plate is fixedly connected between the two, and a vertically arranged cylinder is fixedly installed on the fixed plate. The output shaft of the cylinder extends to the bottom of the fixed plate and is fixedly connected with a lifting plate. The bottom end of the lifting plate is fixedly connected with a shock-absorbing box. Two sliding blocks are slidably installed in the box. The utility model has the advantages of ingenious structure, convenient use and good shock absorption capability, so that the possible impact during the extrusion process can be eliminated, the device is not easily damaged, and the service life is longer. When the raw materials are extruded, the staff can add raw materials to other extrusion grooves, or take out the finished products from the extrusion grooves, so that the processing efficiency is higher.
Description
技术领域technical field
本实用新型属于滤材成型加工技术领域,具体涉及一种减震效果好的滤材成型挤压装置。The utility model belongs to the technical field of filter material forming and processing, in particular to a filter material forming and extruding device with good shock absorption effect.
背景技术Background technique
挤压成型是一种胚料的加工方法,加工过程是坯料在三向不均匀压应力作用下,从模具的孔口或缝隙挤出使之横截面积减小长度增加,成为所需制品,挤压,特别是冷挤压,材料利用率高,材料的组织和机械性能得到改善,操作简单,生产率高,可制作长杆、深孔、薄壁、异型断面零件,重要的是不需要切削加工工艺。挤压装置多用于滤材的成型挤压,也可用于塑料、橡胶、石墨和粘土坯料等非金属的成形。Extrusion molding is a processing method of blanks. The processing process is that the blanks are extruded from the orifices or gaps of the die under the action of three-way uneven compressive stress to reduce the cross-sectional area and increase the length to become the desired products. Extrusion, especially cold extrusion, has high material utilization rate, improved material organization and mechanical properties, simple operation, high productivity, and can produce long rods, deep holes, thin-walled, and special-shaped sections. The important thing is that no cutting is required. processing technology. The extrusion device is mostly used for the shaping and extrusion of filter materials, and can also be used for the shaping of non-metals such as plastic, rubber, graphite and clay blanks.
现有技术中的挤压装置大多不具备缓冲效果,使得装置使用寿命较短,且一次只能对一个滤材进行加工,加工效率较低。Most of the extrusion devices in the prior art do not have a buffering effect, so that the service life of the device is short, and only one filter material can be processed at a time, so the processing efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种减震效果好的滤材成型挤压装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a filter material forming and extruding device with good shock absorption effect, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:包括支撑底座,所述支撑底座的顶端固定连接有四根竖直设置的固定杆,四根所述固定杆的顶端之间固定连接有固定板,固定板上固定安装有竖直设置的气缸,气缸的输出轴延伸至固定板的下方且固定连接有升降板,升降板的底端固定连接有减震箱,减震箱内滑动安装有两个滑动块,两个滑动块相互远离的一侧均固定连接有减震弹簧,减震弹簧远离滑动块的一端与减震箱的内壁固定连接,滑动块的底端铰接安装有连接杆,连接杆的底端通过预留开口延伸至减震箱的外部,且两根连接杆的底端之间铰接安装有挤压件,支撑底座的顶端转动安装有转动杆,转动杆的顶端固定连接有转动圆盘,转动圆盘的边缘位置延伸至挤压件的下方,且转动圆盘的顶端开设有多个挤压槽,转动杆的外侧固定安装有从动齿轮,支撑底座的顶端固定安装有伺服减速电机,伺服减速电机的输出轴固定连接有主动齿轮,主动齿轮与从动齿轮相互啮合,挤压件与挤压槽相匹配。In order to achieve the above purpose, the present utility model provides the following technical solutions: comprising a support base, the top of the support base is fixedly connected with four vertically arranged fixing rods, and a fixing plate is fixedly connected between the tops of the four fixed rods , a vertical cylinder is fixedly installed on the fixing plate, the output shaft of the cylinder extends to the bottom of the fixing plate and is fixedly connected with a lifting plate, the bottom end of the lifting plate is fixedly connected with a shock-absorbing box, and two shock-absorbing boxes are slidably installed in the shock-absorbing box. The two sliding blocks are fixedly connected with a shock-absorbing spring on the side away from each other, and the end of the shock-absorbing spring away from the sliding block is fixedly connected with the inner wall of the shock-absorbing box. The bottom end of the sliding block is hingedly installed with a connecting rod, which connects The bottom end of the rod extends to the outside of the shock-absorbing box through the reserved opening, and an extrusion piece is hingedly installed between the bottom ends of the two connecting rods, the top of the support base is rotatably installed with a rotating rod, and the top of the rotating rod is fixedly connected with a Rotating the disc, the edge position of the rotating disc extends to the bottom of the extrusion part, and the top of the rotating disc is provided with a plurality of extrusion grooves, the outer side of the rotating rod is fixedly installed with a driven gear, and the top of the support base is fixedly installed with a Servo reduction motor, the output shaft of the servo reduction motor is fixedly connected with a driving gear, the driving gear and the driven gear are meshed with each other, and the extrusion part matches the extrusion groove.
优选的,所述减震箱内固定安装有两根水平设置的第一导向杆,滑动块上开设有两个第一导向孔,第一导向杆通过第一导向孔贯穿滑动块。Preferably, two horizontally arranged first guide rods are fixedly installed in the shock-absorbing box, two first guide holes are opened on the sliding block, and the first guide rods penetrate the sliding block through the first guide holes.
优选的,所述挤压件的两侧均固定连接有安装板,安装板的顶端固定连接有第二导向杆,减震箱的两侧均固定连接有导向块,导向块上开设有第二导向孔,第二导向杆通过第二导向孔贯穿导向块。Preferably, both sides of the extrusion part are fixedly connected with a mounting plate, a top end of the mounting plate is fixedly connected with a second guide rod, both sides of the shock-absorbing box are fixedly connected with a guide block, and a second guide block is opened on the guide block. A guide hole, the second guide rod penetrates the guide block through the second guide hole.
优选的,所述支撑底座的顶端还固定连接有竖直设置的辅助支撑杆,辅助支撑杆的顶端滚动安装有滚球,转动圆盘的底端开设有环形滚动槽,辅助支撑杆的顶端延伸至环形滚动槽内。Preferably, the top of the support base is also fixedly connected with a vertically arranged auxiliary support rod, the top of the auxiliary support rod is rolled and installed with a rolling ball, the bottom end of the rotating disc is provided with an annular rolling groove, and the top of the auxiliary support rod extends into the annular rolling groove.
优选的,所述升降板上固定安装有四根导向套筒,四根导向套筒分别滑动安装在四根固定杆的外侧。Preferably, four guide sleeves are fixedly installed on the lifting plate, and the four guide sleeves are respectively slidably installed on the outer sides of the four fixing rods.
优选的,多个所述挤压槽在转动圆盘的顶端关于转动圆盘的圆形呈环形阵列分布。Preferably, a plurality of the extrusion grooves are distributed in an annular array at the top end of the rotating disk with respect to the circle of the rotating disk.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.向各个挤压槽内添加原材料,然后控制气缸伸长推动升降板向下移动进而推动挤压件向下移动对挤压槽内的原材料挤压加工,挤压的过程中,连接杆转动并推动两个滑动块相互远离移动并压缩减震弹簧,达到缓冲的效果,从而能够消除挤压过程中可能产生的撞击,使得装置不易损坏,使用寿命更长;1. Add raw materials into each extrusion groove, and then control the extension of the cylinder to push the lifting plate to move down and then push the extrusion piece to move down to extrude the raw materials in the extrusion groove. During the extrusion process, the connecting rod rotates And push the two sliding blocks to move away from each other and compress the shock-absorbing spring to achieve the effect of buffering, which can eliminate the possible impact during the extrusion process, making the device not easy to be damaged and have a longer service life;
2.多个挤压槽在转动圆盘的顶端关于转动圆盘的圆形呈环形阵列分布,通过伺服减速电机可以带动主动齿轮转动,从而通过主动齿轮与从动齿轮之间的啮合带动转动圆盘转动,使得各个挤压槽能够依次的移动至挤压件的正下方,从而能够依次对多个挤压槽内部的原材料挤压加工,当挤压件对其中一个挤压槽内部的原材料挤压加工时,工作人员可对其它的挤压槽内添加原材料,或者将成品从挤压槽内取出,使得加工效率更高。2. A plurality of extrusion grooves are distributed in a circular array at the top of the rotating disc with respect to the circle of the rotating disc. The driving gear can be driven to rotate by the servo reduction motor, thereby driving the rotating circle through the meshing between the driving gear and the driven gear. The disk rotates so that each extrusion groove can be moved to the right under the extrusion piece in turn, so that the raw materials in the multiple extrusion grooves can be extruded and processed in turn. During press processing, workers can add raw materials to other extrusion grooves, or take out the finished products from the extrusion grooves, making the processing more efficient.
本实用新型结构巧妙,使用方便,具有良好的减震能力,从而能够消除挤压过程中可能产生的撞击,使得装置不易损坏,使用寿命更长,且当挤压件对其中一个挤压槽内部的原材料挤压加工时,工作人员可对其它的挤压槽内添加原材料,或者将成品从挤压槽内取出,使得加工效率更高。The utility model has the advantages of ingenious structure, convenient use and good shock absorption capability, so that the possible impact during the extrusion process can be eliminated, the device is not easily damaged, and the service life is longer. When the raw materials are extruded, the staff can add raw materials to other extrusion grooves, or take out the finished products from the extrusion grooves, so that the processing efficiency is higher.
附图说明Description of drawings
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的减震箱主视角剖视图;2 is a cross-sectional view of a shock absorbing box of the present utility model from a main perspective;
图3为本实用新型的辅助支撑杆剖视图。3 is a cross-sectional view of an auxiliary support rod of the present invention.
图中:1、支撑底座;2、固定杆;3、固定板;4、气缸;5、升降板;6、减震箱;7、转动杆;8、从动齿轮;9、伺服减速电机;10、主动齿轮;11、辅助支撑杆;12、环形滚动槽;13、滚球;14、挤压槽;15、导向套筒;16、第一导向杆;17、滑动块;18、减震弹簧;19、连接杆;20、挤压件;21、安装板;22、第二导向杆;23、导向块;24、转动圆盘。In the figure: 1. Support base; 2. Fixed rod; 3. Fixed plate; 4. Air cylinder; 5. Lifting plate; 6. Damping box; 7. Rotating rod; 8. Driven gear; 9. Servo reduction motor; 10, driving gear; 11, auxiliary support rod; 12, annular rolling groove; 13, ball; 14, squeeze groove; 15, guide sleeve; 16, first guide rod; 17, sliding block; 18, shock absorption Spring; 19, connecting rod; 20, extrusion part; 21, mounting plate; 22, second guide rod; 23, guide block; 24, rotating disc.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步的描述。The present utility model will be further described below in conjunction with the embodiments.
以下实施例用于说明本实用新型,但不能用来限制本实用新型的保护范围。实施例中的条件可以根据具体条件做进一步的调整,在本实用新型的构思前提下对本实用新型的方法简单改进都属于本实用新型要求保护的范围。The following examples are used to illustrate the present utility model, but cannot be used to limit the protection scope of the present utility model. Conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention all belong to the scope of protection of the present invention.
请参阅图1-3,本实用新型提供一种减震效果好的滤材成型挤压装置技术方案:包括支撑底座1,支撑底座1的顶端固定连接有四根竖直设置的固定杆2,四根固定杆2的顶端之间固定连接有固定板3,固定板3上固定安装有竖直设置的气缸4,气缸4的输出轴延伸至固定板3的下方且固定连接有升降板5,升降板5的底端固定连接有减震箱6,减震箱6内滑动安装有两个滑动块17,两个滑动块17相互远离的一侧均固定连接有减震弹簧18,减震弹簧18远离滑动块17的一端与减震箱6的内壁固定连接,滑动块17的底端铰接安装有连接杆19,连接杆19的底端通过预留开口延伸至减震箱6的外部,且两根连接杆19的底端之间铰接安装有挤压件20,支撑底座1的顶端转动安装有转动杆7,转动杆7的顶端固定连接有转动圆盘24,转动圆盘24的边缘位置延伸至挤压件20的下方,且转动圆盘24的顶端开设有多个挤压槽14,转动杆7的外侧固定安装有从动齿轮8,支撑底座1的顶端固定安装有伺服减速电机9,伺服减速电机9的输出轴固定连接有主动齿轮10,主动齿轮10与从动齿轮8相互啮合,挤压件20与挤压槽14相匹配。Please refer to FIGS. 1-3 , the present utility model provides a technical solution of a filter material forming and extruding device with good shock absorption effect: it includes a
其中,减震箱6内固定安装有两根水平设置的第一导向杆16,滑动块17上开设有两个第一导向孔,第一导向杆16通过第一导向孔贯穿滑动块17,滑动块17能够沿着第一导向杆16水平滑动。Among them, two horizontally arranged
其中,挤压件20的两侧均固定连接有安装板21,安装板21的顶端固定连接有第二导向杆22,减震箱6的两侧均固定连接有导向块23,导向块23上开设有第二导向孔,第二导向杆22通过第二导向孔贯穿导向块23,第二导向杆22在第二导向孔内上下滑动能够起到对挤压件20的导向作用,使得挤压件20更加稳定。Wherein, the two sides of the
其中,支撑底座1的顶端还固定连接有竖直设置的辅助支撑杆11,辅助支撑杆11的顶端滚动安装有滚球13,转动圆盘24的底端开设有环形滚动槽12,辅助支撑杆11的顶端延伸至环形滚动槽12内,滚球13起到减少摩擦力的效果,辅助支撑杆11的存在使得挤压时转动圆盘24受力更加稳定。The top of the
其中,升降板5上固定安装有四根导向套筒15,四根导向套筒15分别滑动安装在四根固定杆2的外侧,导向套筒15与固定杆2的滑动配合使得升降板5升降更加稳定。Among them, four
其中,多个挤压槽14在转动圆盘24的顶端关于转动圆盘24的圆形呈环形阵列分布,通过伺服减速电机9可以带动主动齿轮10转动,从而通过主动齿轮10与从动齿轮8之间的啮合带动转动圆盘24转动,使得各个挤压槽14能够依次的移动至挤压件20的正下方,从而能够依次对多个挤压槽14内部的原材料挤压加工,当挤压件20对其中一个挤压槽14内部的原材料挤压加工时,工作人员可对其它的挤压槽14内添加原材料,或者将成品从挤压槽14内取出,使得加工效率更高。Among them, the plurality of
本实用新型的工作原理及使用流程:向各个挤压槽14内添加原材料,然后控制气缸4伸长推动升降板5向下移动进而推动挤压件20向下移动对挤压槽14内的原材料挤压加工,挤压的过程中,连接杆19转动并推动两个滑动块17相互远离移动并压缩减震弹簧18,达到缓冲的效果,从而能够消除挤压过程中可能产生的撞击,使得装置不易损坏,使用寿命更长。The working principle and use process of the utility model: add raw materials into each
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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