CN211679358U - A traction type aluminum straightening device - Google Patents

A traction type aluminum straightening device Download PDF

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Publication number
CN211679358U
CN211679358U CN201921782099.XU CN201921782099U CN211679358U CN 211679358 U CN211679358 U CN 211679358U CN 201921782099 U CN201921782099 U CN 201921782099U CN 211679358 U CN211679358 U CN 211679358U
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trolley
pulley
clamping
aluminum product
traction
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Expired - Fee Related
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CN201921782099.XU
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Chinese (zh)
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李福明
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Guangdong Weiye Aluminium Factory Co Ltd
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Guangdong Weiye Aluminium Factory Co Ltd
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Abstract

The utility model discloses a traction type aluminum product correcting device, which comprises a horizontal slide rail, a trolley, a clamping mechanism, a traction mechanism and a reset mechanism, wherein the trolley is provided with a pulley and can slide on the horizontal slide rail; the clamping mechanism is arranged on the trolley and used for clamping one end of the aluminum material; the traction mechanism is connected with the trolley and is used for applying constant tension to the trolley; the resetting mechanism is used for resetting the trolley after the trolley pulls the aluminum material. Adopt the utility model discloses, receive invariable traction force when guaranteeing the aluminum product ejection of compact, avoid the aluminum product crooked, improve the aluminum product quality.

Description

一种牵引式铝材矫正装置A traction type aluminum straightening device

技术领域technical field

本实用新型涉及一种铝材生产设备,尤其涉及一种牵引式铝材矫正装置。The utility model relates to an aluminum material production equipment, in particular to a traction type aluminum material correction device.

背景技术Background technique

截面较小的铝材在挤压成型后,容易由于自重和内应力而弯曲,影响冷却后的平直度。业内常用办法是将稍微冷却的铝材进入校直机,进行形状纠正。但是,上述方法只对形状规则的大截面型材有效,小截面型材可以采用牵引加力的方式,保持铝材的直线度。现有的牵引方式主要是使用长轴液压缸,对铝材的末端进行牵引,但是液压缸的压力受到液压系统的压力波动影响,而且铝材出料速度较快,液压缸的速度难以与铝材的速度精确配合。After extrusion, aluminum with a small cross-section is easy to bend due to its own weight and internal stress, which affects the flatness after cooling. A common method in the industry is to feed slightly cooled aluminum into a straightening machine for shape correction. However, the above method is only effective for large-section profiles with regular shapes, and small-section profiles can use traction and force to maintain the straightness of the aluminum material. The existing traction method mainly uses a long-axis hydraulic cylinder to pull the end of the aluminum material, but the pressure of the hydraulic cylinder is affected by the pressure fluctuation of the hydraulic system, and the discharge speed of the aluminum material is fast, and the speed of the hydraulic cylinder is difficult to match that of the aluminum material. The speed of the material is precisely matched.

发明内容SUMMARY OF THE INVENTION

本实用新型所要解决的技术问题在于,提供一种牵引式铝材矫正装置,能够保证铝材出料时受到恒定牵引力,避免铝材弯曲,提高铝材质量。The technical problem to be solved by the utility model is to provide a traction type aluminum material straightening device, which can ensure that the aluminum material receives a constant traction force when discharging, avoid the bending of the aluminum material, and improve the quality of the aluminum material.

为了解决上述技术问题,本实用新型提供了一种牵引式铝材矫正装置,包括水平滑轨、小车、夹持机构、牵引机构和复位机构,In order to solve the above technical problems, the utility model provides a traction type aluminum material correction device, which includes a horizontal slide rail, a trolley, a clamping mechanism, a traction mechanism and a reset mechanism,

所述小车上设有滑轮,能够在水平滑轨上滑动;The trolley is provided with pulleys, which can slide on the horizontal slide rails;

所述夹持机构设于小车上,用于将铝材一端夹持;The clamping mechanism is arranged on the trolley and is used to clamp one end of the aluminum material;

所述牵引机构与小车连接,用于对小车施加恒定拉力;The traction mechanism is connected with the trolley for applying constant pulling force to the trolley;

所述复位机构用于小车牵引铝材后对小车复位。The reset mechanism is used to reset the trolley after the trolley pulls the aluminum material.

作为上述方案的改进,所述夹持机构包括转盘、夹持底座和夹持爪;所述夹持底座通过转盘与小车连接,所述夹持底座与夹持爪能够相互张开或闭合,以将铝材夹持。As an improvement of the above solution, the clamping mechanism includes a turntable, a clamping base and a clamping claw; the clamping base is connected to the trolley through the turntable, and the clamping base and the clamping claw can be opened or closed with each other to Clamp the aluminum.

作为上述方案的改进,所述夹持底座和夹持爪上均设有防滑条纹。As an improvement of the above solution, both the clamping base and the clamping claw are provided with anti-slip stripes.

作为上述方案的改进,所述小车上连接有滑轮轴,所述滑轮轴上设有上滑轮和下滑轮,所述上滑轮和下滑轮分别设于水平滑轨的上侧和下侧。As an improvement of the above solution, a pulley shaft is connected to the trolley, and an upper pulley and a lower pulley are arranged on the pulley shaft, and the upper pulley and the lower pulley are respectively arranged on the upper side and the lower side of the horizontal slide rail.

作为上述方案的改进,所述牵引机构包括钢丝绳,滑轮组和负重,所述滑轮组包括至少一个悬挂有所述负重的动滑轮,所述钢丝绳一端与小车连接,另一端连入滑轮组中。As an improvement of the above scheme, the traction mechanism includes a wire rope, a pulley block and a load, the pulley block includes at least one movable pulley on which the load is suspended, one end of the wire rope is connected to the trolley, and the other end is connected to the pulley block.

作为上述方案的改进,所述复位机构包括设于水平滑轨下方的循环链条,所述循环链条的两端设有导向链轮,所述导向链轮与复位电机连接。As an improvement to the above solution, the reset mechanism includes an endless chain disposed below the horizontal slide rail, and guide sprockets are provided at both ends of the endless chain, and the guide sprockets are connected to the reset motor.

作为上述方案的改进,所述小车底部设有第一凸块,所述循环链条上设有第二凸块,所述第一凸块与第二凸块配合设置。As an improvement of the above solution, the bottom of the trolley is provided with a first bump, the endless chain is provided with a second bump, and the first bump is arranged in cooperation with the second bump.

实施本实用新型,具有如下有益效果:Implementing the present utility model has the following beneficial effects:

采用上述装置,能够保证铝材出料时受到恒定牵引力,避免铝材弯曲,提高铝材质量。By adopting the above-mentioned device, the constant traction force can be ensured when the aluminum material is discharged, the bending of the aluminum material can be avoided, and the quality of the aluminum material can be improved.

附图说明Description of drawings

图1是本实用新型一种牵引式铝材矫正装置的结构示意图;Fig. 1 is the structural representation of a kind of traction type aluminum material straightening device of the present invention;

图2是图1的A部放大图;Fig. 2 is the enlarged view of A part of Fig. 1;

图3图2的剖视图;Figure 3 is a cross-sectional view of Figure 2;

图4是本实用新型提供的牵引机构的原理图。FIG. 4 is a schematic diagram of the traction mechanism provided by the present invention.

具体实施方式Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。仅此声明,本实用新型在文中出现或即将出现的上、下、左、右、前、后、内、外等方位用词,仅以本实用新型的附图为基准,其并不是对本实用新型的具体限定。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the accompanying drawings. Only this statement, the orientation words of the present utility model in the text, such as up, down, left, right, front, rear, inside, outside, etc., are only based on the accompanying drawings of the present utility model, and they are not intended to affect the present utility model. The new type of specific restrictions.

如图1-图4所示,本实用新型实施例提供了一种牵引式铝材矫正装置,包括水平滑轨1、沿水平滑轨1滑动的小车2、小车2上设有的夹持机构3、牵引机构4和复位机构5,As shown in FIGS. 1-4 , the embodiment of the present invention provides a traction type aluminum material straightening device, including a horizontal slide rail 1 , a trolley 2 sliding along the horizontal slide rail 1 , and a clamping mechanism provided on the trolley 2 3. Traction mechanism 4 and reset mechanism 5,

所述小车2上设有滑轮,能够在水平滑轨1上滑动;The trolley 2 is provided with pulleys, which can slide on the horizontal slide rail 1;

所述夹持机构3用于将铝材一端夹持;The clamping mechanism 3 is used to clamp one end of the aluminum material;

所述牵引机构4用于对小车2施加恒定拉力;The traction mechanism 4 is used to exert a constant pulling force on the trolley 2;

所述复位机构5用于小车2牵引铝材后对小车2复位。The reset mechanism 5 is used to reset the trolley 2 after the trolley 2 pulls the aluminum material.

其中,所述夹持机构3包括转盘31、夹持底座32和夹持爪33;所述夹持底座32通过转盘31与小车2连接,所述夹持底座32与夹持爪33能够相互张开或闭合,以将铝材夹持。所述转盘31允许夹持底座32与小车2之间相对转动,避免小车2移动过程中产生的振动直接传递到铝材,起到缓冲效果。The clamping mechanism 3 includes a turntable 31 , a clamping base 32 and a clamping claw 33 ; the clamping base 32 is connected to the trolley 2 through the turntable 31 , and the clamping base 32 and the clamping claw 33 can be mutually stretched Open or closed to hold aluminum. The turntable 31 allows the relative rotation between the clamping base 32 and the trolley 2 to prevent the vibration generated during the movement of the trolley 2 from being directly transmitted to the aluminum material, thereby achieving a buffering effect.

优选地,所述夹持底座32和夹持爪33上均设有防滑条纹34。所述夹持爪33铰接在夹持底座32上,并设有弹簧(图中未画出),在不受外力情况下,夹持爪33会与夹持底座32表面贴紧。Preferably, both the clamping base 32 and the clamping claw 33 are provided with anti-slip stripes 34 . The clamping claw 33 is hinged on the clamping base 32 and is provided with a spring (not shown in the figure), and the clamping claw 33 will be in close contact with the surface of the clamping base 32 under the condition of no external force.

优选地,所述小车2上连接有滑轮轴21,所述滑轮轴21上设有上滑轮22和下滑轮23,所述上滑轮22和下滑轮23分别设于水平滑轨1的上侧和下侧。所述上滑轮22和下滑轮23均设有凹槽,便于牢固夹持在水平滑轨1上,防止小车2与水平滑轨1脱离。Preferably, a pulley shaft 21 is connected to the trolley 2 , and an upper pulley 22 and a lower pulley 23 are arranged on the pulley shaft 21 , and the upper pulley 22 and the lower pulley 23 are respectively arranged on the upper and lower sides of the horizontal slide rail 1 . underside. The upper pulley 22 and the lower pulley 23 are both provided with grooves, which are convenient to be firmly clamped on the horizontal slide rail 1 and prevent the trolley 2 from being separated from the horizontal slide rail 1 .

优选地,所述牵引机构4包括钢丝绳41,滑轮组42和负重43,所述滑轮组42包括至少一个悬挂有所述负重43的动滑轮44,所述钢丝绳41一端与小车2连接,另一端连入滑轮组42中。所述负重43为小车2提供稳定拉力,所述动滑轮44上缠绕两圈钢丝绳41,实现动滑轮与小车1:4的速度比,当牵引20m的铝材时,负重43只需要竖向运行5m,节省空间。Preferably, the traction mechanism 4 includes a wire rope 41, a pulley block 42 and a load 43, the pulley block 42 includes at least one movable pulley 44 on which the load 43 is suspended, one end of the wire rope 41 is connected to the trolley 2, and the other end is connected to the pulley block 42. The load 43 provides a stable pulling force for the trolley 2, and the movable pulley 44 is wound with two wire ropes 41 to achieve a speed ratio of 1:4 between the movable pulley and the trolley. When pulling 20m of aluminum, the load 43 only needs to run vertically for 5m, save space.

优选地,所述复位机构5包括设于水平滑轨1下方的循环链条51,所述循环链条51的两端设有导向链轮52,所述导向链轮52与复位电机53连接。所述小车2底部设有第一凸块24,所述循环链条51上设有第二凸块54,所述第一凸块24与第二凸块54配合设置。Preferably, the reset mechanism 5 includes an endless chain 51 disposed below the horizontal slide rail 1 , and guide sprockets 52 are provided at both ends of the endless chain 51 , and the guide sprockets 52 are connected to the reset motor 53 . The bottom of the trolley 2 is provided with a first convex block 24 , the endless chain 51 is provided with a second convex block 54 , and the first convex block 24 is arranged in cooperation with the second convex block 54 .

上述装置的工作原理是:铝材在挤压机挤出时,将铝材前端夹持在夹持底座32上,小车2在负重43的牵引作用下位铝材提供恒定的拉力,而且保持与出料速度同步,直到单次出料完成。复位电机53驱动循环链条51转动,第二凸块54与第一凸块24抵接,将小车2推回初始位置,等待下次牵引。The working principle of the above-mentioned device is: when the aluminum material is extruded by the extruder, the front end of the aluminum material is clamped on the clamping base 32, and the trolley 2 provides a constant pulling force for the aluminum material under the traction action of the load 43, and keeps the same as the output. The material speed is synchronized until the single discharge is completed. The reset motor 53 drives the endless chain 51 to rotate, the second bump 54 abuts against the first bump 24 , pushes the trolley 2 back to the initial position, and waits for the next traction.

采用上述装置,能够保证铝材出料时受到恒定牵引力,避免铝材弯曲,提高铝材质量。By adopting the above-mentioned device, the constant traction force can be ensured when the aluminum material is discharged, the bending of the aluminum material can be avoided, and the quality of the aluminum material can be improved.

以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can also be made. It is regarded as the protection scope of the present invention.

Claims (7)

1. A traction type aluminum product correcting device is characterized by comprising a horizontal sliding rail, a trolley, a clamping mechanism, a traction mechanism and a reset mechanism,
the trolley is provided with a pulley and can slide on the horizontal sliding rail;
the clamping mechanism is arranged on the trolley and used for clamping one end of the aluminum material;
the traction mechanism is connected with the trolley and is used for applying constant tension to the trolley;
the resetting mechanism is used for resetting the trolley after the trolley pulls the aluminum material.
2. The aluminum product correcting device of claim 1, wherein the gripping mechanism comprises a turntable, a gripping base and a gripping claw; the clamping base is connected with the trolley through the turntable, and the clamping base and the clamping claws can be mutually opened or closed to clamp the aluminum material.
3. The aluminum product correcting device of claim 2, wherein the grip base and the grip claws are provided with anti-slip stripes.
4. The aluminum product correcting device of claim 1, wherein the cart is connected with a pulley shaft, the pulley shaft is provided with an upper pulley and a lower pulley, and the upper pulley and the lower pulley are respectively arranged at the upper side and the lower side of the horizontal sliding rail.
5. The aluminum product correction device as claimed in claim 1, wherein the traction mechanism comprises a wire rope, a pulley block and a weight, the pulley block comprises at least one movable pulley on which the weight is suspended, and the wire rope is connected to the carriage at one end and is inserted into the pulley block at the other end.
6. The aluminum product straightening device as claimed in claim 1, wherein the resetting mechanism comprises an endless chain arranged below the horizontal sliding rail, guide chain wheels are arranged at two ends of the endless chain, and the guide chain wheels are connected with a resetting motor.
7. The aluminum product straightening device as claimed in claim 6, wherein the bottom of the cart is provided with a first projection, the endless chain is provided with a second projection, and the first projection and the second projection are cooperatively arranged.
CN201921782099.XU 2019-10-22 2019-10-22 A traction type aluminum straightening device Expired - Fee Related CN211679358U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112536873A (en) * 2020-11-24 2021-03-23 何志南 Equipment is corrected to culture flute production earlier stage curvature

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112536873A (en) * 2020-11-24 2021-03-23 何志南 Equipment is corrected to culture flute production earlier stage curvature
CN112536873B (en) * 2020-11-24 2022-09-20 安徽润仲科技有限公司 Equipment is corrected to culture flute production earlier stage curvature

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Granted publication date: 20201016