CN211677112U - Flame formula mixed type exhaust gas purification equipment - Google Patents
Flame formula mixed type exhaust gas purification equipment Download PDFInfo
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- CN211677112U CN211677112U CN201921948482.8U CN201921948482U CN211677112U CN 211677112 U CN211677112 U CN 211677112U CN 201921948482 U CN201921948482 U CN 201921948482U CN 211677112 U CN211677112 U CN 211677112U
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- 238000000746 purification Methods 0.000 title claims abstract description 42
- 239000007789 gas Substances 0.000 claims abstract description 63
- 238000002485 combustion reaction Methods 0.000 claims abstract description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 19
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000003063 flame retardant Substances 0.000 claims abstract description 11
- 238000001179 sorption measurement Methods 0.000 claims abstract description 11
- 230000003197 catalytic effect Effects 0.000 claims abstract description 9
- 239000002912 waste gas Substances 0.000 claims abstract description 9
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- 239000002985 plastic film Substances 0.000 claims description 11
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 8
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- 238000006555 catalytic reaction Methods 0.000 claims description 2
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- 230000007613 environmental effect Effects 0.000 abstract description 3
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- 229910052760 oxygen Inorganic materials 0.000 abstract 1
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- 238000002347 injection Methods 0.000 description 2
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000004887 air purification Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Physical Or Chemical Processes And Apparatus (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
技术领域technical field
本实用新型属于废气处理设备技术领域,特别涉及一种火焰式混合型废气净化设备。The utility model belongs to the technical field of waste gas treatment equipment, in particular to a flame-type mixed waste gas purification equipment.
背景技术Background technique
在部分企业厂房内,往往会产生大量的废气,而目前用于空气净化的设备普遍存在以下问题:1,净化效率低,只适合小范围小设备的废气净化;2,对于废气产生速度较快的环境需要提高净化的废气流通量,而提高废气流通量则无法保证彻底净化;3,结构复杂,并且有特定的安装要求,不能适用于大多数环境。In some enterprise workshops, a large amount of exhaust gas is often generated, and the equipment used for air purification currently has the following problems: 1. The purification efficiency is low, and it is only suitable for exhaust gas purification of small-scale and small equipment; 2. The rate of exhaust gas generation is relatively fast. 3. The structure is complex and has specific installation requirements, which cannot be applied to most environments.
在喷漆环境空气中存在一定的废油漆大颗粒,废油漆大颗粒在传统的废气处理设备中不能够被有效消除,简单的通过吸附收集方式不能从根本上消除污染,仅仅使污染产生了转移。There are certain large particles of waste paint in the air of the paint spraying environment. The large particles of waste paint cannot be effectively eliminated in traditional waste gas treatment equipment. Simple adsorption and collection methods cannot fundamentally eliminate pollution, but only transfer the pollution.
实用新型内容Utility model content
本实用新型之目的在于提供一种火焰式混合型废气净化设备,解决现有技术的问题,废气净化效率高,能够燃烧消耗空气中大颗粒废油漆,运行稳定、安全可靠。The purpose of the utility model is to provide a flame-type mixed exhaust gas purification equipment, which solves the problems of the prior art, has high exhaust gas purification efficiency, can burn and consume large particles of waste paint in the air, and has stable, safe and reliable operation.
为实现上述目的,本实用新型提供如下技术方案:一种火焰式混合型废气净化设备,安装在废气产生室的室外,包括依次连接的废气收集装置、火焰燃烧室、阻燃耐水过滤装置、颗粒活性炭吸附装置、光氧催化装置和等离子废气净化装置,其中废气收集装置伸入到废气产生室的室内、并且通过柔性管道和火焰燃烧室相连接的,所述等离子废气净化装置的出气口通过柔性管道连接至烟囱底部,烟囱底部设有离心风机,所述离心风机由设置在烟囱旁边的电动机通过减速机带动。In order to achieve the above purpose, the present invention provides the following technical solutions: a flame-type hybrid exhaust gas purification equipment, installed in the outdoor of the exhaust gas generation chamber, including the exhaust gas collection device, the flame combustion chamber, the flame-retardant and water-resistant filter device, the particle Activated carbon adsorption device, photo-oxygen catalytic device and plasma exhaust gas purification device, wherein the exhaust gas collection device extends into the interior of the exhaust gas generation chamber and is connected with the flame combustion chamber through a flexible pipe, and the gas outlet of the plasma exhaust gas purification device passes through the flexible pipe. The pipeline is connected to the bottom of the chimney, and the bottom of the chimney is provided with a centrifugal fan, which is driven by a motor arranged beside the chimney through a reducer.
优选的,所述火焰燃烧室包括内部具有燃烧腔的箱体,箱体一侧设置有视窗,箱体侧壁均布若干喷火嘴,喷火嘴出口朝向燃烧腔内部,喷火嘴连接有导气管,导气管连接气源,箱体上侧连接有通风管,通风管下部设置有阀门。Preferably, the flame combustion chamber comprises a box body with a combustion chamber inside, a viewing window is provided on one side of the box body, a plurality of flame nozzles are evenly distributed on the side wall of the box body, the flame injection nozzle outlet faces the interior of the combustion chamber, and the flame injection nozzle is connected with a The air duct is connected to the air source, the upper side of the box is connected with a ventilation pipe, and the lower part of the ventilation pipe is provided with a valve.
优选的,所述废气收集装置和火焰燃烧室之间的柔性管道,以及所述等离子废气净化装置和烟囱之间的柔性管道为可伸缩的波纹管道。Preferably, the flexible pipes between the exhaust gas collection device and the flame combustion chamber, and the flexible pipes between the plasma exhaust gas purification device and the chimney are retractable corrugated pipes.
优选的,所述波纹管道内设有塑料膜软管,所述塑料膜软管的首端和尾端通过固定装置和波纹管道的首端和尾端固定连接。Preferably, a plastic film hose is arranged in the corrugated pipe, and the head end and the tail end of the plastic film hose are fixedly connected to the head end and the tail end of the corrugated pipe through a fixing device.
优选的,所述固定装置为环形的紧固框,所述波纹管道的首端端口和尾端端口的内壁设有环形的凹槽,所述紧固框设置在塑料膜软管内并将塑料膜软管卡在凹槽内。Preferably, the fixing device is an annular fastening frame, the inner walls of the head end port and the tail end port of the corrugated pipe are provided with annular grooves, and the fastening frame is arranged in the plastic film hose and connects the plastic The membrane hose is stuck in the groove.
优选的,所述光氧催化装置内设有254纳米波段紫外线光源发生装置和185纳米波段紫外线光源发生装置。Preferably, the photo-oxygen catalysis device is provided with a 254 nanometer waveband ultraviolet light source generating device and a 185 nanometer waveband ultraviolet light source generating device.
优选的,所述阻燃耐水过滤装置内有过滤腔,过滤腔内填充有由过滤材料为长玻璃纤维、不等直径的玻璃纤维组成的均匀棉状物。Preferably, the flame-retardant and water-resistant filter device has a filter cavity, and the filter cavity is filled with a uniform cotton-like material composed of long glass fibers and glass fibers with unequal diameters as the filter material.
优选的,所述阻燃耐水过滤装置、颗粒活性炭吸附装置、光氧催化装置和等离子废气净化装置的底部均安装有滚轮。Preferably, rollers are installed at the bottom of the flame-retardant and water-resistant filter device, the granular activated carbon adsorption device, the photo-oxygen catalytic device and the plasma exhaust gas purification device.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
本实用新型废气净化效率高,处理后有害物质显著低于国家环保相关标准,并能够燃烧消耗空气中大颗粒废油漆,运行稳定、成本低,耗电功率小,清洗及维护方便、使用寿命长,安全可靠,结构紧凑,重量轻、噪声小及风阻小;从根本上解决了污染转移问题。The exhaust gas purification efficiency of the utility model is high, the harmful substances after treatment are significantly lower than the relevant national environmental protection standards, and the large-particle waste paint in the air can be burned and consumed, and the operation is stable, the cost is low, the power consumption is small, the cleaning and maintenance are convenient, and the service life is long. , safe and reliable, compact structure, light weight, low noise and small wind resistance; fundamentally solve the problem of pollution transfer.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的柔性管道的结构示意图。FIG. 2 is a schematic structural diagram of the flexible pipe of the present invention.
图3为本实用新型的火焰燃烧室的结构示意图。3 is a schematic structural diagram of the flame combustion chamber of the present invention.
图中:1、废气产生室,2、废气收集装置,3、火焰燃烧室,4、阻燃耐水过滤装置,5、颗粒活性炭吸附装置,6、光氧催化装置,7、等离子废气净化装置,8、滚轮,9、烟囱,10、离心风机,11、电动机,12、减速机,13、塑料膜软管,14、紧固框,15、凹槽,31、箱体,32、视窗,33、喷火嘴,34、导气管,35、气源,36、通风管,37、阀门。In the figure: 1. Exhaust gas generation chamber, 2. Exhaust gas collection device, 3. Flame combustion chamber, 4. Flame-retardant and water-resistant filter device, 5. Granular activated carbon adsorption device, 6. Photo-oxygen catalytic device, 7. Plasma exhaust gas purification device, 8. Roller, 9, Chimney, 10, Centrifugal fan, 11, Electric motor, 12, Reducer, 13, Plastic film hose, 14, Fastening frame, 15, Groove, 31, Box, 32, Window, 33 , Flamethrower, 34, Air duct, 35, Air source, 36, Ventilation pipe, 37, Valve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实施例提供一种火焰式混合型废气净化设备,安装在废气产生室1的室外,包括依次连接的废气收集装置2、火焰燃烧室3、阻燃耐水过滤装置4、颗粒活性炭吸附装置5、光氧催化装置6和等离子废气净化装置7,其中废气收集装置2伸入到废气产生室1的室内、并且通过柔性管道和火焰燃烧室3相连接的,所述等离子废气净化装置7的出气口通过柔性管道连接至烟囱9底部,烟囱9底部设有离心风机10,所述离心风机10由设置在烟囱9旁边的电动机11通过减速机12带动。1-3, the present embodiment provides a flame-type hybrid exhaust gas purification device, which is installed outside the exhaust gas generation chamber 1 and includes an exhaust gas collection device 2, a flame combustion chamber 3, and a flame-retardant and water-resistant filter device 4 connected in sequence. , granular activated
本实施例中,所述火焰燃烧室3包括内部具有燃烧腔的箱体31,箱体31一侧设置有视窗32,箱体31侧壁均布若干喷火嘴33,喷火嘴33出口朝向燃烧腔内部,喷火嘴33连接有导气管34,导气管34连接气源35,箱体31上侧连接有通风管36,通风管36下部设置有阀门37。火焰燃烧室3利用不断的吸入的废油漆的较大颗粒,打开气源35天然气,点火进行充分燃烧,点火时火焰燃烧室3通风管36的阀门37打开,当正常燃烧时将阀门37关闭。充分燃烧后的废气经过层层过滤后,由离心风机10抽入烟囱9排出。这个装备成本低廉,使后期净化的工程量减少了许多,比较方便。In this embodiment, the flame combustion chamber 3 includes a
本实施例中,所述废气收集装置2和火焰燃烧室3之间的柔性管道,以及所述等离子废气净化装置7和烟囱9之间的柔性管道为可伸缩的波纹管道;所述波纹管道内设有塑料膜软管13,所述塑料膜软管13的首端和尾端通过固定装置和波纹管道的首端和尾端固定连接;所述固定装置为环形的紧固框14,所述波纹管道的首端端口和尾端端口的内壁设有环形的凹槽15,所述紧固框14设置在塑料膜软管13内并将塑料膜软管13卡在凹槽15内。塑料膜软管13可以在离心风机10的作用下不断振动,防止了粉尘颗粒附着在柔性管道的内壁上。In this embodiment, the flexible pipes between the exhaust gas collection device 2 and the flame combustion chamber 3, and the flexible pipes between the plasma exhaust gas purification device 7 and the chimney 9 are retractable corrugated pipes; A
本实施例中,所述光氧催化装置6内设有254纳米波段紫外线光源发生装置和185纳米波段紫外线光源发生装置。采用紫外线光源对废气分子链进行净化的专业技术,运用254纳米波段光切割、断链、燃烧、裂解废气分子链,改变分子结构,为第一重处理;取185纳米波段光对废气分子进行催化氧化为第二重处理;再根据不同的废气成分配置7种以上相对应的惰性催化剂,从而提高废气净化效率,催化剂还具有类似光合作用,对废气进行净化效果,为第三重处理,通过这三重处理后的废气其除臭最高达99%以上,远远超过 GB14554-93标准要求。In this embodiment, the photo-oxygen catalytic device 6 is provided with a 254-nanometer wavelength ultraviolet light source generating device and a 185-nanometer wavelength ultraviolet light source generating device. The professional technology of using ultraviolet light source to purify the exhaust gas molecular chain, using the 254 nm band light to cut, break, burn, and crack the exhaust gas molecular chain, change the molecular structure, and perform the first treatment; take the 185 nm band light to catalyze the exhaust gas molecules Oxidation is the second treatment; more than 7 kinds of corresponding inert catalysts are configured according to different exhaust gas components, so as to improve the purification efficiency of exhaust gas. The catalyst also has a similar photosynthesis effect to purify the exhaust gas, which is the third treatment. The deodorization of the exhaust gas after triple treatment is more than 99%, far exceeding the requirements of GB14554-93 standard.
本实施例中,所述阻燃耐水过滤装置4内有过滤腔,过滤腔内填充有由过滤材料为长玻璃纤维、不等直径的玻璃纤维组成的均匀棉状物。采用长玻璃纤维、不等直径的玻璃纤维组成均匀棉状物,具有耐高温、高效率、低阻力等特点,体轻、吸潮、耐碱侵蚀、不烂、不霉等益处,利于安装,方便使用,并且吸水性能好。In this embodiment, the flame-retardant and water-resistant filter device 4 has a filter cavity, and the filter cavity is filled with a uniform cotton-like material composed of long glass fibers and glass fibers with unequal diameters. Long glass fibers and glass fibers of different diameters are used to form a uniform cotton-like material, which has the characteristics of high temperature resistance, high efficiency, low resistance, light weight, moisture absorption, alkali erosion resistance, no rot, no mildew, etc., which is convenient for installation. It is easy to use and has good water absorption.
本实施例中,所述颗粒活性炭吸附装置5采用颗粒活性炭,用于清除空气中的有害气体和异味。吸附能力强、性能可靠、安装与维护方便、运行费用低。In this embodiment, the granular activated
本实施例中,等离子废气净化装置7采用低温等离子体分解工业废气、恶臭废气等污染介质时,等离子体中的高能离子起决定性的作用。污染介质在等离子体的作用下,产生活性自由基,活化后的污染分子经过等离子体定向链化学反应后被脱离。In this embodiment, when the plasma exhaust gas purification device 7 uses low-temperature plasma to decompose polluting media such as industrial exhaust gas and odorous exhaust gas, the high-energy ions in the plasma play a decisive role. Under the action of the plasma, the pollutant medium generates active free radicals, and the activated pollutant molecules are separated from the plasma oriented chain chemical reaction.
本实施例中,所述阻燃耐水过滤装置4、颗粒活性炭吸附装置5、光氧催化装置6和等离子废气净化装置7的底部均安装有滚轮8。In this embodiment, a
本实用新型废气净化效率高,处理后有害物质显著低于国家环保相关标准,并能够燃烧消耗空气中大颗粒废油漆,运行稳定、成本低,耗电功率小,清洗及维护方便、使用寿命长,安全可靠,结构紧凑,重量轻、噪声小及风阻小;从根本上解决了污染转移问题。The exhaust gas purification efficiency of the utility model is high, the harmful substances after treatment are significantly lower than the relevant national environmental protection standards, and the large-particle waste paint in the air can be burned and consumed, and the operation is stable, the cost is low, the power consumption is small, the cleaning and maintenance are convenient, and the service life is long. , safe and reliable, compact structure, light weight, low noise and small wind resistance; fundamentally solve the problem of pollution transfer.
本使用新型还具有以下优点:高效捕集不同粒径的有机粒子,净化效率高,燃烧废油漆颗粒,从根本上解决了污染转移问题;净化单元采用分体抽屉式结构,易于安装、维护,清洗特别方便;使用寿命长,节能高效、占地面积小;电源控制系统具有过流过压自动保护装置,保证设备的稳定运行;电源控制系统可自动调节电场强度,使净化设备在长期运行后仍保持较高的净化率。The utility model also has the following advantages: efficient capture of organic particles of different particle sizes, high purification efficiency, combustion of waste paint particles, fundamentally solving the problem of pollution transfer; the purification unit adopts a split drawer structure, which is easy to install and maintain. Cleaning is particularly convenient; long service life, energy saving and high efficiency, small footprint; the power control system has an overcurrent and overvoltage automatic protection device to ensure the stable operation of the equipment; the power control system can automatically adjust the electric field strength, so that the purification equipment can be used for a long time after long-term operation. Still maintain a high purification rate.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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