CN211670200U

CN211670200U - Environment-friendly energy-saving full-automatic laminating machine

Info

Publication number: CN211670200U
Application number: CN201922174584.5U
Authority: CN
Inventors: 刘亮; 孙金龙; 蔡贤峰
Original assignee: Changzhou Yunhui Photovoltaic Technology Co ltd
Current assignee: Changzhou Yunhui Photovoltaic Technology Co ltd
Priority date: 2019-12-07
Filing date: 2019-12-07
Publication date: 2020-10-13
Anticipated expiration: 2029-12-07

Abstract

The utility model discloses an environmental protection and energy saving type full-automatic laminator relates to the laminator field, and the energy that consumes in the work is more for the lamination technology among the solution prior art, is unfavorable for the problem of environmental protection. The utility model discloses a dryer, including feeding case, conveyer belt, driving motor, second belt pulley, first driven voller, install the install bin in the inside mounting of feeding case, the conveyer belt is installed to one side of first driving roller, the second belt pulley is installed to first driving motor's preceding terminal surface, first driven voller is installed to one side of conveyer belt, the install bin is installed to the below of first driven voller, the internally mounted of install bin has cotton bag, the exhaust tube is installed to cotton bag's below, the air exhauster is installed to the below of exhaust tube, the blast pipe is installed to one side of air exhauster, the heater is installed to one side of blast pipe, the induction port is installed to the upper end of install bin, the gas vent is installed to one side of induction port.

Description

Environment-friendly energy-saving full-automatic laminating machine

Technical Field

The utility model relates to a laminator technical field specifically is an environmental protection and energy saving type full-automatic laminator.

Background

The laminator is a mechanical device for pressing multilayer substances together, a press with a floating press plate is arranged between a movable press plate and a fixed press plate, namely a press with three or more hot press plates, and is an important device required for manufacturing a solar cell module.

The key point in the lamination process is the control of pressure, the higher the pressure is, the better the product quality is, and the specific requirements are as follows: the pressure rise is stable, the pressure control precision is high, the constant pressure time is accurately controlled, the products are uniformly pressed in all directions, in order to meet the requirements of the lamination process and the product production, the main body design of the equipment comprises four parts, namely a material loading and unloading system, a heating system, a pressure system and a protection system, but the energy consumed in the working process is more, and the equipment is not beneficial to environmental protection; therefore, the market urgently needs to develop an environment-friendly energy-saving full-automatic laminating machine to help people solve the existing problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an environmental protection and energy saving type full-automatic laminator to the lamination technology who provides in solving above-mentioned background art consumes the energy more in work, is unfavorable for the problem of environmental protection.

In order to achieve the above object, the utility model provides a following technical scheme: an environment-friendly energy-saving full-automatic laminating machine comprises a feeding box, wherein a baffle is installed above the feeding box, an operation box is installed on the front end face of the baffle, a display screen is installed outside the operation box, a switch button is arranged below the display screen, an access panel is arranged on the front end face of the feeding box, universal wheels are installed at the lower end of the feeding box, a base is installed on one side of the feeding box, a support is installed at the lower end of the base, a shell is installed above the base, a protective net is installed on the front end face of the shell, a door handle is installed on one side of the protective net, an alarm is installed at the upper end of the shell, a discharge box is installed on one side of the shell, an air pipe is installed at the upper end of the shell, a first driving roller is installed inside the feeding box, a conveying belt is installed on one side of the first driving roller, driving belt is installed to the below of first belt pulley, first driving motor is installed to driving belt's below, the second belt pulley is installed to first driving motor's preceding terminal surface, first driven voller is installed to one side of conveyer belt, the install bin is installed to the below of first driven voller, the internally mounted of install bin has cotton bag, the exhaust tube is installed to cotton bag's below, the air exhauster is installed to the below of exhaust tube, the blast pipe is installed to one side of air exhauster, the heater is installed to one side of blast pipe, the induction port is installed to the upper end of install bin, the gas vent is installed to one side of induction port, the internally mounted of casing has the pneumatic cylinder, the drying-machine is installed at the rear of pneumatic cylinder.

Preferably, baffle and feeding case welded connection, the operation box passes through fixed screw with the baffle and is connected, the access panel passes through fixed screw and is connected with the feeding case, the universal wheel passes through fixed screw with the feeding case and is connected, the feeding case passes through fixed screw with the base and is connected.

Preferably, protection network and casing welded connection, the casing sets up structure as an organic whole with the base, the vacuum pump is installed at the rear of base, and vacuum pump and trachea sealing connection, the trachea extends to inside the casing, alarm and casing fixed connection.

Preferably, the internally mounted of first drive roller has the pivot, and the pivot passes through the bearing and is connected with the rotation of feeding case, first belt pulley and pivot fixed connection, first belt pulley and driving belt fixed connection, driving belt and second belt pulley fixed connection, second belt pulley and first driving motor fixed connection, the conveyer belt respectively with first drive roller and first driven voller fixed connection, the externally mounted of first driven voller has the connecting plate, and connecting plate and feeding case welded connection, the install bin passes through fixed screw with the feeding case and is connected, cotton bag and install bin fixed connection, the both ends of exhaust tube respectively with air exhauster and cotton bag fixed connection, the both ends of blast pipe respectively with air exhauster and heater sealing connection.

Preferably, the fixed plate is installed to the lower extreme of pneumatic cylinder, the plywood is installed to the lower terminal surface of fixed plate, the breach is all installed to the both sides of casing, the second drive roller is installed to the below of breach, the externally mounted of second drive roller has the steel band, the inside of steel band is provided with the limiting plate, second driving motor is installed to the below of second drive roller, the driven rod of second is installed to one side of second drive roller.

Preferably, the both ends of pneumatic cylinder respectively with casing and fixed plate welded connection, the plywood sets up structure as an organic whole with the fixed plate, the steel band respectively with second drive roller and the driven rod fixed connection of second, limiting plate and casing welded connection.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a through the setting of feeding case, when needing to carry out lamination work to the panel, can place the panel of wrapped up porcelain medium film on the conveyer belt of feeding case upper end earlier, drive the rotation of second belt pulley through first driving motor, the second belt pulley drives driving belt, driving belt drives first belt pulley and first drive roller, thereby make the conveyer belt move, drive the panel and move to the casing inside, through the installation box of feeding case internally mounted, the air exhauster inside the installation box absorbs the dust on conveyer belt surface, thereby make conveyer belt surface clean, thereby make the panel quality better in lamination work, improve product processingquality, rethread heater in the installation box heats the surface of conveyer belt, thereby make the contact between porcelain medium film and the panel more inseparabler, thereby further improve the lamination effect, the operating pressure of drying-machine has also been reduced, the energy consumption is reduced, the exhaust fan exhausts air while exhausting air, and one machine is used for simultaneously performing two-part work, so that enough energy is saved, and the environmental protection benefit is improved.

Drawings

Fig. 1 is a front view of an environment-friendly energy-saving full-automatic laminating machine of the present invention;

fig. 2 is a cross-sectional view of a feed box of the present invention;

fig. 3 is a sectional view of the housing of the present invention.

In the figure: 1. a feeding box; 2. a baffle plate; 3. an operation box; 4. a display screen; 5. switching a key; 6. An access panel; 7. a universal wheel; 8. a base; 9. a support; 10. a housing; 11. a protective net; 12. a door handle; 13. an alarm; 14. a discharging box; 15. an air tube; 16. a first driving roller; 17. a conveyor belt; 18. a first pulley; 19. a drive belt; 20. a first drive motor; 21. a second pulley; 22. a first driven roller; 23. installing a box; 24. a cotton bag; 25. an air exhaust pipe; 26. an exhaust fan; 27. an exhaust pipe; 28. a heater; 29. an air suction port; 30. an exhaust port; 31. a hydraulic cylinder; 32. A dryer; 33. a fixing plate; 34. a laminate; 35. a notch; 36. a second driving roller; 37. a steel belt; 38. a limiting plate; 39. a second drive motor; 40. a second driven roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, the present invention provides an embodiment: an environment-friendly energy-saving full-automatic laminating machine comprises a feeding box 1, a baffle plate 2 is installed above the feeding box 1, an operation box 3 is installed on the front end face of the baffle plate 2, a display screen 4 is installed outside the operation box 3, a switch button 5 is arranged below the display screen 4, an access panel 6 is arranged on the front end face of the feeding box 1, universal wheels 7 are installed at the lower end of the feeding box 1, a base 8 is installed on one side of the feeding box 1, a support 9 is installed at the lower end of the base 8, a shell 10 is installed above the base 8, a protective screen 11 is installed on the front end face of the shell 10, a door handle 12 is installed on one side of the protective screen 11, an alarm 13 is installed at the upper end of the shell 10, a discharge box 14 is installed on one side of the shell 10, an air pipe 15 is installed at the upper end of the shell 10, a first belt pulley 18 is mounted on the front end surface of the first driving roller 16, a driving belt 19 is mounted below the first belt pulley 18, a first driving motor 20 is mounted below the driving belt 19, a second belt pulley 21 is mounted on the front end surface of the first driving motor 20, a first driven roller 22 is mounted on one side of the conveying belt 17, a mounting box 23 is mounted below the first driven roller 22, a cotton cloth bag 24 is mounted inside the mounting box 23, an air exhaust pipe 25 is mounted below the cotton cloth bag 24, an air exhaust fan 26 is mounted below the air exhaust pipe 25, an air exhaust pipe 27 is mounted on one side of the air exhaust fan 26, a heater 28 is mounted on one side of the air exhaust pipe 27, an air suction port 29 is mounted at the upper end of the mounting box 23, an air exhaust port 30 is mounted on one side of the air suction port 29, a hydraulic cylinder 31 is mounted inside the housing 10, a dryer 32 is mounted behind the hydraulic cylinder 31, thereby contact between messenger's ceramic dielectric film and the panel is inseparabler to further improve the lamination effect, also reduced drying-machine 32's operating pressure, reduced the energy resource consumption, through air exhauster 26 convulsions simultaneously air exhaust, use a machine to carry out two works simultaneously, practiced thrift sufficient energy.

Further, baffle 2 and 1 welded connection of feeding case, operation box 3 passes through fixed screw with baffle 2 and is connected, and access panel 6 passes through fixed screw and is connected with feeding case 1, and universal wheel 7 passes through fixed screw with feeding case 1 and is connected, and feeding case 1 passes through fixed screw with base 8 and is connected, reduces the entering of dust through baffle 2, conveniently removes feeding case 1 through universal wheel 7.

Further, protection network 11 and casing 10 welded connection, casing 10 and base 8 set up to a body structure, and the vacuum pump is installed to the rear of base 8, and vacuum pump and 15 sealing connection of trachea, and trachea 15 extends to inside the casing 10, and alarm 13 and casing 10 fixed connection can dispel the heat to casing 10 inside through protection network 11.

Further, a rotating shaft is mounted inside the first driving roller 16 and is rotatably connected with the feeding box 1 through a bearing, the first belt pulley 18 is fixedly connected with the rotating shaft, the first belt pulley 18 is fixedly connected with the driving belt 19, the driving belt 19 is fixedly connected with the second belt pulley 21, the second belt pulley 21 is fixedly connected with the first driving motor 20, the conveying belt 17 is fixedly connected with the first driving roller 16 and the first driven roller 22 respectively, a connecting plate is mounted outside the first driven roller 22 and is welded with the feeding box 1, the mounting box 23 is connected with the feeding box 1 through a fixing screw, the cotton bag 24 is fixedly connected with the mounting box 23, two ends of the exhaust pipe 25 are fixedly connected with the exhaust fan 26 and the cotton bag 24 respectively, and two ends of the exhaust pipe 27 are hermetically connected with the exhaust fan 26 and the heater 28 respectively.

Further, a fixing plate 33 is mounted at the lower end of the hydraulic cylinder 31, a laminated plate 34 is mounted on the lower end surface of the fixing plate 33, notches 35 are mounted on both sides of the housing 10, a second driving roller 36 is mounted below the notches 35, a steel belt 37 is mounted outside the second driving roller 36, a limiting plate 38 is arranged inside the steel belt 37, a second driving motor 39 is mounted below the second driving roller 36, and a second driven roller 40 is mounted on one side of the second driving roller 36.

Furthermore, two ends of the hydraulic cylinder 31 are respectively welded with the shell 10 and the fixing plate 33, the laminated plate 34 and the fixing plate 33 are arranged into an integral structure, the steel belt 37 is respectively fixedly connected with the second driving roller 36 and the second driven roller 40, the limiting plate 38 is welded with the shell 10, and the switch of the hydraulic cylinder 31 is opened through the switch button 5, so that the hydraulic cylinder 31 can be pressed down to drive the fixing plate 33 and the laminated plate 34 to perform laminating work.

The working principle is as follows: when the device is used, the battery panel wrapped with the ceramic dielectric film is firstly placed on the conveying belt 17 at the upper end of the feeding box 1, the first driving motor 20 drives the second belt pulley 21 to rotate, the second belt pulley 21 drives the transmission belt 19, the transmission belt 19 drives the first belt pulley 18 and the first driving roller 16, so that the conveying belt 17 moves to drive the battery panel to move into the shell 10, the installation box 23 installed inside the feeding box 1 is used for sucking dust on the surface of the conveying belt 17 through the exhaust fan 26 inside the installation box 23, so that the surface of the conveying belt 17 is clean, the quality of the battery panel in lamination work is better, the processing quality of a product is improved, the surface of the conveying belt 17 is heated through the heater 28 in the installation box 23, so that the ceramic dielectric film and the battery panel are in closer contact, the battery panel enters the upper part of the steel belt 37 inside the shell 10, and the second driving roller 36 is driven to rotate through the second, the steel belt 37 is driven to move to a proper position, the power supply of the second driving motor 39 is turned off through the switch key 5, the switch of the hydraulic cylinder 31 is turned on, so that the hydraulic cylinder 31 can be pressed down to drive the fixing plate 33 and the laminated plate 34 to perform laminating work, the vacuum pump sucks air on the surface of the battery panel through the air pipe 15 to keep the battery panel in a vacuum state, so that the laminating work is performed, the dryer 32 is turned on to perform heating work, and the laminated battery panel is discharged through the discharging box 14.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an environmental protection and energy saving type full-automatic laminator, includes feeding case (1), its characterized in that: the feeding device is characterized in that a baffle (2) is installed above the feeding box (1), an operation box (3) is installed on the front end face of the baffle (2), a display screen (4) is installed outside the operation box (3), a switch key (5) is arranged below the display screen (4), an access panel (6) is arranged on the front end face of the feeding box (1), universal wheels (7) are installed at the lower end of the feeding box (1), a base (8) is installed on one side of the feeding box (1), a support (9) is installed at the lower end of the base (8), a shell (10) is installed above the base (8), a protective net (11) is installed on the front end face of the shell (10), a door handle (12) is installed on one side of the protective net (11), an alarm (13) is installed at the upper end of the shell (10), and a discharge box (14) is installed on one side of the, trachea (15) are installed to the upper end of casing (10), the internally mounted of feeding case (1) has first drive roller (16), conveyer belt (17) are installed to one side of first drive roller (16), first belt pulley (18) are installed to the preceding terminal surface of first drive roller (16), driving belt (19) are installed to the below of first belt pulley (18), first driving motor (20) are installed to the below of driving belt (19), second belt pulley (21) are installed to the preceding terminal surface of first driving motor (20), first driven voller (22) are installed to one side of conveyer belt (17), install bin (23) in the below of first driven voller (22), the internally mounted of install bin (23) has cotton bag (24), exhaust tube (25) are installed to the below of cotton bag (24), air exhauster (26) are installed to the below of exhaust tube (25), exhaust pipe (27) are installed to one side of air exhauster (26), heater (28) are installed to one side of exhaust pipe (27), induction port (29) are installed to the upper end of install bin (23), gas vent (30) are installed to one side of induction port (29), the internally mounted of casing (10) has pneumatic cylinder (31), drying-machine (32) are installed to the rear of pneumatic cylinder (31).

2. The full-automatic laminating machine of environmental protection and energy saving according to claim 1, characterized in that: baffle (2) and feeding case (1) welded connection, operation box (3) are connected through fixed screw with baffle (2), access panel (6) are connected with feeding case (1) through fixed screw, universal wheel (7) are connected through fixed screw with feeding case (1), feeding case (1) is connected through fixed screw with base (8).

3. The full-automatic laminating machine of environmental protection and energy saving according to claim 1, characterized in that: protection network (11) and casing (10) welded connection, casing (10) and base (8) set up structure as an organic whole, the vacuum pump is installed at the rear of base (8), and vacuum pump and trachea (15) sealing connection, trachea (15) extend to inside casing (10), alarm (13) and casing (10) fixed connection.

4. The full-automatic laminating machine of environmental protection and energy saving according to claim 1, characterized in that: the utility model discloses a cotton packing machine, including first drive roller (16), and the internally mounted of first drive roller (16) has the pivot, and the pivot passes through the bearing and rotates with feeding case (1) to be connected, first belt pulley (18) and pivot fixed connection, first belt pulley (18) and driving belt (19) fixed connection, driving belt (19) and second belt pulley (21) fixed connection, second belt pulley (21) and first driving motor (20) fixed connection, conveyer belt (17) respectively with first drive roller (16) and first driven voller (22) fixed connection, the externally mounted of first driven voller (22) has the connecting plate, and connecting plate and feeding case (1) welded connection, install bin (23) and feeding case (1) are through fixed screw connection, cotton bag (24) and install bin (23) fixed connection, the both ends of exhaust tube (25) respectively with air exhauster (26) and cotton bag (24) fixed connection, and two ends of the exhaust pipe (27) are respectively connected with the exhaust fan (26) and the heater (28) in a sealing way.

5. The full-automatic laminating machine of environmental protection and energy saving according to claim 1, characterized in that: fixed plate (33) are installed to the lower extreme of pneumatic cylinder (31), plywood (34) are installed to the lower terminal surface of fixed plate (33), breach (35) are all installed to the both sides of casing (10), second drive roller (36) are installed to the below of breach (35), the externally mounted of second drive roller (36) has steel band (37), the inside of steel band (37) is provided with limiting plate (38), second driving motor (39) are installed to the below of second drive roller (36), second driven rod (40) are installed to one side of second drive roller (36).

6. The full-automatic laminating machine of environmental protection and energy saving according to claim 5, characterized in that: the both ends of pneumatic cylinder (31) respectively with casing (10) and fixed plate (33) welded connection, laminate board (34) set up structure as an organic whole with fixed plate (33), steel band (37) respectively with second drive roller (36) and the driven rod of second (40) fixed connection, limiting plate (38) and casing (10) welded connection.