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Quick water removing device for flexible joint corrugated pipe
CN211668114U
China
Worldwide applications
2020
CN
Application CN202020144102.1U events
2020-01-22
2020-10-13
Application granted
2020-10-13
Status
Active
2030-01-22
Anticipated expiration
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Description
translated from
Technical Field
The utility model belongs to the technical field of the dry technique of bellows and specifically relates to a flexible festival bellows moisture quick removal device.
Background
With the rapid development of the automobile industry in China, automobile flexible joints are widely used on various automobiles. The automobile flexible joint plays roles in absorbing vibration and reducing vibration, increases the comfort of passengers, effectively improves the working environment of the three-way catalytic ceramic carrier, can protect and prolong the three-way catalytic process and prolongs the service life of an engine.
The automobile flexible joint is generally composed of four parts, namely a corrugated pipe, an outer net sleeve, a net protecting ring and a winding pipe, the main functional part is the corrugated pipe, the corrugated pipe is a thin-wall elastic element, the general hydraulic forming is generally realized, water or oil is used as a hydraulic medium, oil needs to be cleaned and removed when the oil is used as the medium, and most of the prior art uses water as the hydraulic medium. Because the corrugated pipe is composed of all U-shaped waves, more water exists in the formed corrugated pipe, and the corrugated pipe needs to be dried. In the existing method, corrugated pipes are put into a frame after being molded to a certain amount, and then the corrugated pipes are put into a hot air circulation drying oven to dry water for 2 hours, so that the pipeline operation cannot be carried out at the beat.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects in the prior art and provides a device for quickly removing moisture in a flexible corrugated pipe, so that the moisture in the corrugated pipe can be quickly removed, the beat is stable, and the automation degree is high.
The utility model discloses the technical scheme who adopts as follows:
a quick water removing device for a flexible joint corrugated pipe comprises a corrugated pipe, a first frame and a second frame, wherein the inner part of the corrugated pipe is of a cavity structure, a plurality of U-shaped grooves are uniformly distributed along the circumferential direction of the pipe wall of the corrugated pipe, the first frame and the second frame are adjacently arranged, a conveying line is horizontally arranged on the first frame, a displacement assembly used for grabbing and moving the corrugated pipe is arranged on the second frame, and a negative pressure assembly used for blowing high-pressure gas to the cavity in the corrugated pipe is arranged on the second frame below the displacement assembly; the displacement assembly comprises a first vertical plate, the bottom of which is fixedly connected with a second rack, a first motor is vertically arranged in the center of the top of the first vertical plate, the output end of the first motor is matched with one end of a first lead screw, the first lead screw is vertically arranged in the middle of the front end of the first vertical plate, first slide rails parallel to the first lead screw are symmetrically arranged on two sides of the first lead screw, a first slide block is arranged on each first slide rail, the displacement assembly also comprises a horizontally arranged second vertical plate, the rear end of the second vertical plate is linearly and slidably positioned on the first slide rails through the first slide blocks, a second motor is horizontally arranged in the center of one side of the second vertical plate, the output end of the second motor is matched with one end of a second lead screw, the second lead screw is horizontally arranged in the middle of the front end of the second vertical plate, second slide rails parallel to the second lead screw are symmetrically arranged on two sides of the second lead screw, a second slide block is arranged on each second slide rail, and a connecting plate is also comprises a, the front end of the connecting plate is provided with a third motor, and the third motor is provided with a clamping jaw.
The further technical scheme is as follows:
the conveying line is of a conveying belt structure and conveys the corrugated pipe to the position right below the clamping jaw;
the negative pressure assembly comprises a vacuum generator, an air suction inlet of the vacuum generator is connected with one opening of the air guide pipe, the air guide pipe is of a transverse U-shaped structure, and the other opening of the air guide pipe horizontally faces one side of the conveying line;
the first motor, the second motor and the third motor are all servo motors;
the top of the first rack is uniformly provided with a plurality of plane supporting blocks for mounting the conveying line, and the plane supporting blocks are of an inverted triangle structure;
the second stand comprises a first platform for mounting the first vertical plate and a second platform for mounting the negative pressure assembly, and the second platform is positioned below the first platform and arranged in parallel with the first platform;
the clamping jaw comprises a clamping motor and clamping plates symmetrically arranged at two ends of the clamping motor, and the clamping plates are of curved surface structures matched with the peripheral shape of the corrugated pipe;
a water storage area is also arranged on the second platform between the vacuum generator and the air guide pipe;
the water storage area is of a canned cavity structure.
The utility model has the advantages as follows:
the utility model has the advantages of reasonable structure, high durability and convenient operation, send the bellows to the clamping jaw below of this device from last process through the transfer chain, realize the up-and-down linear motion of bellows through first motor, the position of adjustment bellows is until being in same height with the guide duct, produce negative pressure through vacuum generator and take out residual moisture in the bellows fast, and send into the bellows material loading department of next process through second and third motor, and can make the bellows be in the vertical state, whether look over moisture and get rid of completely, process automation degree is high, the transport and the water removal process of bellows are succinct high-efficient, the beat is stable quick, can add assembly line production, need not to accumulate bellows quantity and send into in batches, the hand labor of loaded down with trivial details and high strength has been avoided.
Compared with the prior art, the utility model discloses still have following advantage:
conveying line: the corrugated pipe processed in the previous procedure can be fed below the clamping jaw of the device, which is a necessary technology for realizing automatic operation and saves the process of manual transportation;
a displacement assembly: the vertical linear motion and the left-right linear motion of the corrugated pipe are realized, the corrugated pipe can be sequentially conveyed to a water pumping position and a feeding position in the next process, the motion path is flexible and adjustable, manual carrying is also not needed, and the corrugated pipe can be rotated to a vertical state by the third motor, so that whether the water in the pipe is completely removed or not can be checked conveniently;
the negative pressure assembly: the vacuum generator can generate negative pressure at a pipe orifice on one side of the corrugated pipe to quickly suck out water in the corrugated pipe, meanwhile, the surface of the corrugated pipe is not damaged, the drying process is efficient, the air guide pipe can guide the water to be sucked into the negative pressure component along a reasonable route, the negative pressure component is clean and reliable, and meanwhile, a water collecting pool or a water storage tank can be additionally arranged at a pump port of the vacuum generator, so that the water in the corrugated pipe can be continuously and quickly removed;
through the cooperation of transfer chain, displacement subassembly and negative pressure subassembly, satisfy the production beat of assembly line and automatic requirement, can directly add flexible festival bellows production water line with this equipment.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention (the second vertical plate is at another station).
Fig. 3 is a partially enlarged view of a portion a of fig. 1.
Wherein: 1. a bellows; 2. a first frame; 3. a conveying line; 4. a displacement assembly; 5. a negative pressure assembly; 6. a second frame;
201. a planar support block;
401. a first vertical plate; 402. a first motor; 403. a first lead screw; 404. a first slide rail; 405. a first slider; 406. a second slide rail; 407. a second vertical plate; 408. a second motor; 409. a second slider; 410. a second lead screw; 411. a third motor; 412. a clamping jaw; 413. a connecting plate;
501. a vacuum generator; 502. an air guide pipe; 503. a water storage area;
601. a first platform; 602. a second platform;
4121. a clamping motor; 4122. and (4) clamping the plate.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the utility model comprises a corrugated pipe 1 with a cavity structure inside, a plurality of U-shaped grooves are evenly distributed along the circumferential direction of the pipe wall of the corrugated pipe 1, the corrugated pipe further comprises a first frame 2 and a second frame 6 which are adjacently arranged, a conveying line 3 is horizontally arranged on the first frame 2, a displacement component 4 for grabbing and moving the corrugated pipe 1 is arranged on the second frame 6, and a negative pressure component 5 for blowing high pressure gas to the cavity inside the corrugated pipe 1 is also arranged on the second frame 6 below the displacement component 4; the displacement component 4 comprises a first vertical plate 401 fixedly connected with a second frame 6 at the bottom, a first motor 402 is vertically installed at the center of the top of the first vertical plate 401, the output end of the first motor 402 is matched with one end of a first lead screw 403, the first lead screw 403 is vertically installed at the middle part of the front end of the first vertical plate 401, first sliding rails 404 parallel to the first lead screw 403 are symmetrically installed at two sides of the first lead screw 403, a first sliding block 405 is installed on each first sliding rail 404, the displacement component further comprises a second vertical plate 407 horizontally installed, the rear end of the second vertical plate 407 is linearly and slidably positioned on the first sliding rails 404 through the first sliding blocks 405, a second motor 408 is horizontally installed at the center of one side of the second vertical plate 407, the output end of the second motor 408 is matched with one end of a second lead screw 410, the second lead screw 410 is horizontally installed at the middle part of the front end of the second vertical plate 407, second sliding rails 406 parallel to the second lead screw 410 are symmetrically installed at two, each second slide rail 406 is provided with a second slide block 409 and further comprises a connecting plate 413, the connecting plate 413 is linearly and slidably positioned on the second slide rail 406 through the second slide block 409, the front end of the connecting plate 413 is provided with a third motor 411, and the third motor 411 is provided with a clamping jaw 412.
The utility model discloses a concrete working process as follows:
when the corrugated pipe 1 is detected to be fed into the conveying line 3, the first motor 402 drives the second vertical plate 407 to move downwards, and the position of the clamping jaw 412 is adjusted through the second motor 408, so that the corrugated pipe 1 with moisture on the conveying line 3 is grabbed. After the grabbing is confirmed, the first motor 402 drives the second vertical plate 407 to move upward until the pipe orifice on one side of the corrugated pipe 1 is at the same height as the pipe orifice of the opposite air guide pipe 502. The second motor 408 drives the connecting plate 413 to reciprocate twice left and right rapidly, the reciprocating motion generates vibration, so that residual water on the inner wall of the corrugated pipe 1 is splashed, the splashed water is pushed by negative pressure generated by the vacuum generator 501, the water is sucked into the pipeline through the air guide pipe 502 and flows into the negative pressure component 5, for storing sucked water, a water storage area 503 is arranged between the air suction opening of the vacuum generator 501 and the air guide pipe 502, meanwhile, a plurality of small process holes can be formed in the pipe opening of the air guide pipe 502, and the movement speed of the water during suction is increased. After the water absorption is finished, the first motor 402 drives the second vertical plate 407 to move upwards for a certain distance, the third motor 411 drives the clamping jaw 412 which is used for clamping the corrugated pipe 1 to rotate from the horizontal state to the vertical state, the state is kept for a certain time, and whether water flows out of the corrugated pipe 1 is observed by naked eyes. If no water flows out, the water in the corrugated pipe 1 is completely removed through the above process, and the corrugated pipe 1 can be sent to the next process through the displacement assembly 4. In the embodiment, the whole process takes about 20 seconds averagely, the beat of the flow production line is met, and the automation degree is high.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.
Claims (9)
Hide Dependent
translated from
Claims (9)
Hide Dependent
translated from
1. The utility model provides a quick remove device of flexible festival bellows moisture, includes inside bellows (1) that is the cavity structure, along a plurality of U-shaped recesses of the pipe wall hoop equipartition of bellows (1), its characterized in that: the corrugated pipe conveying device is characterized by further comprising a first rack (2) and a second rack (6) which are arranged adjacently, wherein the conveying line (3) is horizontally arranged on the first rack (2), a displacement assembly (4) used for grabbing and moving the corrugated pipe (1) is arranged on the second rack (6), and a negative pressure assembly (5) used for blowing high-pressure gas to the cavity inside the corrugated pipe (1) is further arranged on the second rack (6) below the displacement assembly (4);
the displacement assembly (4) comprises a first vertical plate (401) with the bottom fixedly connected with a second rack (6), a first motor (402) is vertically installed in the center of the top of the first vertical plate (401), the output end of the first motor (402) is matched with one end of a first lead screw (403), the first lead screw (403) is vertically installed in the middle of the front end of the first vertical plate (401), first slide rails (404) parallel to the first lead screw (403) are symmetrically installed on two sides of the first lead screw (403), a first sliding block (405) is installed on each first slide rail (404), the displacement assembly further comprises a second vertical plate (407) which is horizontally installed, and the rear end of the second vertical plate (407) is linearly slidably positioned on the first slide rails (404) through the first sliding blocks (405),
the lifting mechanism is characterized in that a second motor (408) is horizontally arranged at the center of one side of a second vertical plate (407), the output end of the second motor (408) is matched with one end of a second lead screw (410), the second lead screw (410) is horizontally arranged in the middle of the front end of the second vertical plate (407), second sliding rails (406) parallel to the second lead screw (410) are symmetrically arranged on two sides of the second lead screw (410), a second sliding block (409) is arranged on each second sliding rail (406), the lifting mechanism further comprises a connecting plate (413), the connecting plate (413) is linearly slidably positioned on the second sliding rails (406) through the second sliding blocks (409), a third motor (411) is arranged at the front end of the connecting plate (413), and a clamping jaw (412) is arranged on the third motor (411).
2. The bellows moisture quick-removal device of claim 1, wherein: the conveying line (3) is of a conveying belt structure, and the corrugated pipe (1) is conveyed to the position right below the clamping jaw (412) by the conveying line (3).
3. The bellows moisture quick-removal device of claim 1, wherein: the negative pressure assembly (5) comprises a vacuum generator (501), an air suction opening of the vacuum generator (501) is connected with one opening of the air guide pipe (502), the air guide pipe (502) is of a transverse U-shaped structure, and the other opening of the air guide pipe (502) horizontally faces one side of the conveying line (3).
4. The bellows moisture quick-removal device of claim 1, wherein: the first motor (402), the second motor (408) and the third motor (411) are all servo motors.
5. The bellows moisture quick-removal device of claim 1, wherein: the top of the first rack (2) is uniformly provided with a plurality of plane supporting blocks (201) used for mounting the conveying line (3), and the plane supporting blocks (201) are of an inverted triangular structure.
6. The bellows moisture quick-removal device of claim 1, wherein: the second machine frame (6) comprises a first platform (601) used for installing the first vertical plate (401) and a second platform (602) used for installing the negative pressure assembly (5), and the second platform (602) is located below the first platform (601) and is arranged in parallel with the first platform (601).
7. The bellows moisture quick-removal device of claim 1, wherein: the clamping jaw (412) comprises a clamping motor (4121) and clamping plates (4122) symmetrically arranged at two ends of the clamping motor (4121), and the clamping plates (4122) are of curved surface structures matched with the peripheral shape of the corrugated pipe (1).
8. A bellows moisture quick-release device as claimed in claim 3, wherein: and a water storage area (503) is also arranged on the second platform (602) between the vacuum generator (501) and the air guide pipe (502).
9. The bellows moisture quick-release device of claim 8, wherein: the water storage area (503) is of a canned cavity structure.