CN211664395U - Ceramic fiber blanket folding machine - Google Patents
Ceramic fiber blanket folding machine Download PDFInfo
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- CN211664395U CN211664395U CN202020244650.1U CN202020244650U CN211664395U CN 211664395 U CN211664395 U CN 211664395U CN 202020244650 U CN202020244650 U CN 202020244650U CN 211664395 U CN211664395 U CN 211664395U
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- ceramic fiber
- folding
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Abstract
The utility model discloses a ceramic fiber blanket folding machine, which comprises a bottom plate for folding and stacking ceramic fiber blankets; the carpet guiding device is arranged above the bottom plate and used for guiding the ceramic fiber carpet to move towards the bottom plate; the blanket guiding device is connected with a first power device, and the first power device drives the blanket guiding device to horizontally reciprocate above the bottom plate; one of the bottom plate and the blanket guiding device is connected with a second power device which is used for moving away from the other one after the first power device horizontally reciprocates for one period. The ceramic fiber blanket folding machine adopts the blanket guiding device and the first power device to realize the automatic folding of the ceramic fiber blanket above the bottom plate, and combines the reverse motion of the bottom plate and the blanket guiding device to ensure that the ceramic fiber blanket can be uninterruptedly folded above the bottom plate, so that the automatic blanket folding is realized, and the labor amount and the labor cost are reduced. The folding width can adjust the horizontal reciprocating range of the first power device according to actual requirements, and the influence of the structure of the ceramic fiber blanket folding machine is small.
Description
Technical Field
The utility model relates to a ceramic fibre blanket field especially relates to a ceramic fibre blanket folder.
Background
At present, a common ceramic fiber module folding machine is used for removing and packaging a coiled ceramic fiber blanket, carrying the ceramic fiber blanket to a rotary table positioned behind the folding machine by manpower, vertically feeding the ceramic fiber blanket, and then folding and forming the ceramic fiber blanket by the folding machine. The output end of the folding machine needs workers to press the folded ceramic fiber blanket by hand to ensure that the folded product is not scattered. In addition, the number of folds is counted manually, and the ceramic fiber blanket is cut and bundled by a cutter, so that the next procedure can be carried out.
The blanket folding process mainly has the following two problems.
Firstly, the folding length of the product is small. The prior art adopts a vertical upper blanket for feeding, is limited by a feeding mode, and can only fold a ceramic fiber blanket with the length less than 600.
And secondly, the labor amount and the labor intensity of workers are large, and the labor cost is high. The prior art requires at least four-person operation, one of which removes the package, one of which applies the blanket, and two of which cooperate to cut and bundle, especially during the blanket application process, where the worker is required to carry over a dozen tons of product to the folder carousel.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a ceramic fiber blanket folding machine which can realize automatic and rapid folding of ceramic fiber blankets and reduce labor cost; the folded width of the ceramic fiber blanket may also be expanded.
In order to achieve the above object, the present invention provides a folding machine for ceramic fiber blanket, which comprises a bottom plate for folding and stacking the ceramic fiber blanket; a blanket guiding device arranged above the bottom plate and used for guiding the ceramic fiber blanket to move towards the bottom plate; the blanket guiding device is connected with a first power device, and the first power device drives the blanket guiding device to horizontally reciprocate above the bottom plate;
at least one of the bottom plate and the blanket guiding device is connected with a second power device which is used for moving away from the other after the first power device horizontally reciprocates for one period.
Preferably, the carpet guiding device comprises a pair of first roll shafts which are horizontally arranged in parallel and fixedly connected with the first power device.
Preferably, the blanket guiding device further comprises a pair of second rollers horizontally arranged above the first rollers in parallel; a pair of the second rollers are fixed with respect to the base plate.
Preferably, the blanket guiding device further comprises a pair of blanket folding baffles arranged between the first roller and the bottom plate; the pair of blanket folding baffles are arranged under the pair of first roll shafts at intervals.
Preferably, the first power device comprises a first motor and a crank-link mechanism fixedly connected with a rotating shaft of the first motor; and a connecting rod of the crank connecting rod mechanism is connected with the first roller shaft.
Preferably, a nut is fixed at the end of the connecting rod; and a crank of the crank connecting rod mechanism is inserted into the nut and is in threaded connection with the nut.
Preferably, two sides above the bottom plate are provided with adjusting frames with adjustable intervals; the width of the adjusting frame is equal to the folding width of the ceramic fiber blanket.
Preferably, a lifting device for descending after the first power device horizontally reciprocates for one cycle is connected below the bottom plate.
Preferably, the device further comprises a moving frame; the upper end of the movable frame is connected with at least two bottom plates.
Preferably, the movable frame comprises a guide rail horizontally fixed on the ground and a movable frame body slidably connected above the guide rail; the length direction of the guide rail is perpendicular to the movement direction of the first power device.
Compared with the prior art, the utility model provides a ceramic fibre blanket folder includes the bottom plate, draws blanket device and first power device.
The bottom plate is used for stacking the folded ceramic fiber blanket. The blanket guiding device is arranged above the bottom plate and used for guiding the ceramic fiber blanket to move towards the bottom plate.
The first power device is connected with the blanket guiding device. The first power device drives the blanket guiding device to horizontally reciprocate above the bottom plate, and the action of leading the ceramic fiber blanket out of the bottom plate by the blanket guiding device is combined, so that the ceramic fiber blanket is automatically folded above the bottom plate. Considering that the upper end face of the folded ceramic fiber blanket is gradually higher than the horizontal movement plane of the first power device when the ceramic fiber blanket is continuously folded above the bottom plate, at least one of the bottom plate and the blanket guiding device is connected with a second power device which is used for moving away from the first power device after the first power device horizontally reciprocates for one period, so that the upper end face of the folded ceramic fiber blanket is not higher than the horizontal movement plane of the first power device all the time.
Wherein the folding width of the ceramic fiber blanket is determined by the maximum horizontal movement range of the first power device when the first power device horizontally reciprocates.
To sum up, the utility model provides a ceramic fibre blanket folder adopts to draw blanket device and first power device to realize that the automation of ceramic fibre blanket in the bottom plate top is folding to combine the bottom plate and draw the reverse motion of blanket device to ensure that the ceramic fibre blanket can be at the incessant folding in bottom plate top, thereby need not artifical material loading, folding, also need not artifical auxiliary operation, reduced the amount of labour and cost of labor. The folding width of the ceramic fiber blanket can adjust the horizontal reciprocating motion range of the first power device according to actual requirements, is slightly influenced by the structure of equipment, and is favorable for improving the folding width of the ceramic fiber blanket.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a ceramic fiber blanket folding machine according to an embodiment of the present invention;
fig. 2 is a right side view of fig. 1.
The carpet folding device comprises a ceramic fiber carpet, a supporting roller 1, a second roller shaft 2, a first roller shaft 3, a first carpet folding plate 4, a side plate 5, a mounting rack 6, a first flange 7, a connecting rod 8, a second flange 9, a crank 10, a first motor 11, a speed reducer 12, a bottom plate 13, a lifter 14, a second motor 15, a roller 16, a guide rail 17, a movable frame body 18, an adjusting frame 19, a locking bolt 20, a carpet folding plate 21 and a mounting rack guide rail 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the technical field of the present invention better understand, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a ceramic fiber blanket folding machine according to an embodiment of the present invention; fig. 2 is a right side view of fig. 1.
The utility model provides a ceramic fiber blanket folder, include for supplying the folding bottom plate 13 of stacking of ceramic fiber blanket 01, set up in leading blanket device and connecting in leading the blanket device, be used for driving the first power device who leads blanket device horizontal reciprocating motion above bottom plate 13.
Carpet guiding device is used for guiding ceramic fiber carpet 01 to move towards bottom plate 13, and ceramic fiber carpet 01 is stacked on the upper end face of bottom plate 13 because the carpet guiding device is arranged above bottom plate 13, that is, the carpet guiding device is used for guiding ceramic fiber carpet 01 to move downwards.
The carpet guiding device is connected with a first power device, the first power device drives the carpet guiding device to horizontally reciprocate above the bottom plate 13, and in combination with the movement of the ceramic fiber carpet 01 under the carpet guiding device, the ceramic fiber carpet 01 is pulled by the carpet guiding device which horizontally reciprocates, so that the carpet guiding device and the carpet guiding device are stacked on the upper end surface of the bottom plate 13 layer by layer.
The maximum horizontal movement range of the first power device is also the maximum movement range of the blanket guiding device in the horizontal reciprocating motion process, so that the folding width of the ceramic fiber blanket 01 folded on the upper end surface of the bottom plate 13 layer by layer is related to the maximum horizontal movement range of the first power device, and the folding width of the ceramic fiber blanket 01 is increased by enlarging the maximum horizontal movement range of the first power device; by narrowing the maximum horizontal range of motion of the first power unit, the folded width of ceramic fiber blanket 01 is reduced.
Along with the overlapping of ceramic fiber blanket 01 layer by layer at bottom plate 13 up end, the up end of the ceramic fiber blanket 01 that has been folded at bottom plate 13 (hereinafter will the ceramic fiber blanket 01 that has been folded for short be called ceramic fiber blanket piece for short) is higher than the horizontal motion plane of first power device gradually, and this can lead to drawing the blanket device and can't continue folding ceramic fiber blanket 01, consequently, in the utility model provides an in the ceramic fiber blanket folder, bottom plate 13 and draw the blanket device two, at least one is connected with the second power device that is used for deviating from the motion of another person after first power device horizontal reciprocating motion a cycle. For example, only the bottom plate 13 is connected with the second power device, the first power device horizontally reciprocates once, and the second power device drives the bottom plate 13 to move downwards by the thickness of at least one layer of ceramic fiber blanket 01, so that the top surface of the ceramic fiber blanket block above the bottom plate 13 is not higher than the horizontal movement plane of the first power device all the time.
Considering that the ceramic fiber blanket 01 moves along with the blanket guiding device, the structural status thereof is greatly influenced by the blanket guiding device, therefore, the present invention provides various embodiments, which are illustrated by only connecting the bottom plate 13 with the second power device.
The second power means may be implemented using a lift 14 and a second motor 15.
To sum up, the utility model provides a ceramic fibre blanket folder adopts horizontal reciprocating motion draw blanket device and deviate from to draw the automatic folding that bottom plate 13 of blanket device motion realized ceramic fibre blanket 01, need not artifical material loading, folding, also need not artifical auxiliary operation, has reduced the amount of labour and cost of labor. The folding width of the ceramic fiber blanket 01 is mainly influenced by the horizontal reciprocating range of the first power device, and is slightly influenced by other equipment or the motion relationship among the equipment, so that the folding width of the ceramic fiber blanket 01 can be adjusted according to the actual production requirement, and the folding width of the ceramic fiber blanket 01 can be improved.
The ceramic fiber blanket folding machine provided by the present invention will be further described with reference to the accompanying drawings and embodiments.
On the basis of the above embodiment, the utility model discloses a draw blanket device include that a pair of level sets up first roller 3 side by side, two first rollers 3 and first power device fixed connection, in other words, first power device drives two first rollers 3 and is horizontal reciprocating motion.
The two primary rollers 3 are oppositely rotated, and in the example of fig. 1, the two primary rollers 3 are brought together in an upward direction and separated away from each other in a downward direction, so that the ceramic fiber blanket 01 sandwiched between the two primary rollers 3 is stretched downward to be stacked to the upper end surface of the bottom plate 13.
It is apparent that the interval between the two primary rollers 3 is not more than the thickness of one layer of the ceramic fiber blanket 01.
Further, the carpet guiding device also comprises a pair of second rollers 2 which are horizontally arranged above the first rollers 3 in parallel. The two second rollers 2 are fixed relative to the base plate 13.
The turning direction of the two second rollers 2 is the same as that of the two first rollers 3, that is, the two second rollers 2 are drawn toward each other at the upper side and separated from each other at the lower side, so that the ceramic fiber blanket 01 sandwiched between the two second rollers 2 is stretched downward, thereby assisting the two first rollers 3 in stretching the ceramic fiber blanket 01 downward.
In order to facilitate the work of the first roller shaft 3 and the second roller shaft 2, a plurality of carrier rollers 1 are arranged at the upstream of the first roller shaft 3, and the ceramic fiber blanket 01 is disassembled and then conveyed to the second roller shaft 2 through all the carrier rollers 1.
On the basis of any one of the above embodiments, to drawing blanket device, the utility model provides a specific embodiment still is equipped with a pair of folding blanket board, and a pair of folding blanket board sets up between first roller 3 and bottom plate 13, and sets up at a pair of first roller 3 under the interval for supplementary first roller 3 realizes folding of ceramic fibre blanket 01.
The blanket folding plate is fixed relative to the first roll shaft 3, in other words, the blanket folding plate horizontally reciprocates along with the first power device.
As shown in fig. 1, the pair of blanket folding plates includes a first blanket folding plate 4 and a second blanket folding plate 21, the first blanket folding plate 4 and the second blanket folding plate 21 are both horizontally disposed, and the first blanket folding plate 4 and the second blanket folding plate 21 are spaced right below the first roller 3, so as to facilitate the ceramic fiber blanket 01 to pass through, thereby pulling the ceramic fiber blanket 01 downward to the bottom plate 13. In the blanket folding process, when the blanket folding plates move towards one direction in the horizontal plane, one side of the ceramic fiber blanket 01 is in contact with one blanket folding plate, and the ceramic fiber blanket 01 can be smoothed out; when the blanket folding plate is reversed, the other side of the ceramic fiber blanket 01 is contacted with the other blanket folding plate, so that the ceramic fiber blanket 01 is laminated layer by layer.
For convenient installation, the first folding blanket plate 4, the second folding blanket plate 21 and the pair of first roll shafts 3 are all fixed on a mounting frame 6, and the mounting frame 6 is connected with a first power device.
In order to accurately control the movement of the mounting frame 6, the upper end face of the device to which the base plate 13 is fixed is provided with a mounting frame guide 22, which mounting frame guide 22 is arranged horizontally in the plane of the paper, taking fig. 1 as an example.
To first power device, the utility model discloses a crank link mechanism realizes horizontal reciprocating motion, and is concrete, first power device include first motor 11 and with first motor 11's pivot fixed connection's crank link mechanism.
The connecting rod 8 of the crank-link mechanism is connected with the first roll shaft 3. A crank 10 of the crank connecting rod mechanism is connected with a rotating shaft of a first motor 11, and when the first motor 11 rotates, the crank 10 rotates and pulls a connecting rod 8 to do horizontal reciprocating motion.
For better blanket folding effect, a speed reducer 12 may be further disposed between the first motor 11 and the crank 10.
The maximum horizontal movement range of the connecting rod 8 depends on the length of the crank 10, and more specifically, depends on the connection of the crank 10 to which the connecting rod 8 is connected, so, in order to adjust the blanket width conveniently, that is, adjust the maximum movement range of the connecting rod 8, on the basis of the above embodiment, the utility model discloses there is a nut at the end fixing of the connecting rod 8, the crank 10 is inserted in the nut and is connected with the nut screw, and the adjustment of the length of the crank 10 can be realized at the connecting position of the crank 10 by the adjusting nut.
For the convenience of operation, as shown in fig. 1, in the embodiment provided by the present invention, the handle is further connected to the end of the crank 10, i.e. the left end shown in fig. 1, and the movement of the nut and the crank 10 is realized by rotating the handle.
Wherein, be equipped with first flange 7 between connecting rod 8 and mounting bracket 6, be equipped with second flange 9 between connecting rod 8 and crank 10.
In another embodiment provided by the present invention, for better blanket folding effect, the adjusting frame 19 with adjustable distance is disposed on both sides above the bottom plate 13, the width of the adjusting frame 19 is equal to the folding width of the ceramic fiber blanket 01, and the ceramic fiber blanket folded on the bottom plate 13 is constrained in the adjusting frame 19, so as to control the width of the ceramic fiber blanket accurately.
The adjusting frame 19 may further be provided with side plates 5, and the width of the adjusting frame 19 is equal to the folding width of the ceramic fiber blanket 01, that is, the width of the two side plates 5 is equal to the folding width of the ceramic fiber blanket 01.
The adjustment frame 19 is attached to the device to which the base plate 13 is mounted by a locking bolt 20.
Furthermore, this the utility model provides a concrete embodiment, including removing the frame, the upper end of removing the frame is connected with two at least bottom plates 13, and it is visible to remove the frame setting in the below of first power device and first roller 3.
Because the number of the bottom plates 13 is two or more, when one of the bottom plates 13 reaches the maximum folding height, the moving frame drives all the bottom plates 13 to move, the bottom plate 13 with the folded ceramic fiber carpet tiles is moved out of the position right below the first roller shaft 3, and the other bottom plate 13 which is not yet in operation is replaced to the position right below the first roller shaft 3 to continue to fold. It is thus clear that through the speed that reasonable control first roller 3 pulled ceramic fibre blanket 01 downwards, can realize first roller 3 uninterrupted duty, compare in prior art and need shut down the folder after folding a ceramic fibre blanket at every turn, adopt the utility model provides a ceramic fibre blanket folder can improve work efficiency.
The movable rack comprises a guide rail 17 horizontally fixed on the ground and a movable rack body 18 connected above the movable guide rail 17 in a sliding manner. As shown in fig. 2, the length direction of the guide rail 17 is perpendicular to the moving direction of the first power unit.
In order to facilitate the sliding of the moving frame body 18, the lower end of the moving frame body 18 is further provided with a roller 16, the roller 16 is embedded in the guide rail 17, and the moving frame body 18 is limited to move only along the length direction of the guide rail 17.
The above is a detailed description of the ceramic fiber blanket folding machine provided by the utility model. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. A ceramic fiber blanket folding machine, which is characterized by comprising a bottom plate (13) for folding and stacking a ceramic fiber blanket (01); a carpet guiding device arranged above the bottom plate (13) and used for guiding the ceramic fiber carpet (01) to move towards the bottom plate (13); the blanket guiding device is connected with a first power device, and the first power device drives the blanket guiding device to horizontally reciprocate above the bottom plate (13);
at least one of the bottom plate (13) and the carpet guiding device is connected with a second power device which moves away from the other after the first power device horizontally reciprocates for a period.
2. Ceramic fibre blanket folding machine according to claim 1, wherein said blanket guiding means comprise a pair of first rollers (3) arranged horizontally side by side and fixedly connected to said first power means.
3. Ceramic fibre blanket folding machine according to claim 2, wherein said blanket guiding means further comprises a pair of second rolls (2) arranged horizontally side by side above said first rolls (3); the pair of second rollers (2) is fixed to the base plate (13).
4. Ceramic fibre blanket folding machine according to claim 2, wherein said blanket guiding means further comprises a pair of blanket folding plates arranged between said first roller (3) and said bottom plate (13); the pair of blanket folding plates are arranged under the pair of first roll shafts (3) at intervals.
5. A ceramic fibre blanket folding machine according to any one of claims 2 to 4, wherein said first power means comprises a first motor (11) and a crank-link mechanism fixedly connected to a rotating shaft of said first motor (11); and a connecting rod (8) of the crank connecting rod mechanism is connected with the first roll shaft (3).
6. Ceramic fibre blanket folding machine according to claim 5, characterised in that a nut is fixed to the end of the connecting rod (8); the crank (10) of the crank connecting rod mechanism is inserted into the nut and is in threaded connection with the nut.
7. A ceramic fibre blanket folding machine as claimed in any one of claims 2 to 4, characterized in that the upper two sides of said bottom plate (13) are provided with spacing adjustable adjusting frames (19); the width of the adjusting frame (19) is equal to the folding width of the ceramic fiber blanket (01).
8. A ceramic fibre blanket folding machine as claimed in any one of claims 2 to 4, wherein a lifting device is connected below said bottom plate (13) for lowering after one cycle of horizontal reciprocation of said first power means.
9. A ceramic fiber blanket folder as claimed in any one of claims 2 to 4, further comprising a moving rack; the upper end of the movable frame is connected with at least two bottom plates (13).
10. Ceramic fibre blanket folding machine according to claim 9, wherein said mobile frame comprises a guide rail (17) fixed horizontally to the ground and a mobile frame body (18) connected slidingly above said guide rail (17); the length direction of the guide rail (17) is perpendicular to the movement direction of the first power device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020244650.1U CN211664395U (en) | 2020-03-03 | 2020-03-03 | Ceramic fiber blanket folding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020244650.1U CN211664395U (en) | 2020-03-03 | 2020-03-03 | Ceramic fiber blanket folding machine |
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| CN211664395U true CN211664395U (en) | 2020-10-13 |
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| CN202020244650.1U Active CN211664395U (en) | 2020-03-03 | 2020-03-03 | Ceramic fiber blanket folding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233245A (en) * | 2021-05-12 | 2021-08-10 | 浙江恒达新材料股份有限公司 | Dialysis function paper multilayer piles up equipment |
| CN113428718A (en) * | 2021-07-01 | 2021-09-24 | 杭州澳美印染有限公司 | Cloth discharging device of cloth dyeing machine |
-
2020
- 2020-03-03 CN CN202020244650.1U patent/CN211664395U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233245A (en) * | 2021-05-12 | 2021-08-10 | 浙江恒达新材料股份有限公司 | Dialysis function paper multilayer piles up equipment |
| CN113428718A (en) * | 2021-07-01 | 2021-09-24 | 杭州澳美印染有限公司 | Cloth discharging device of cloth dyeing machine |
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