CN211641095U - Tablet tabletting device - Google Patents
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Abstract
本实用新型涉及一种片剂压片装置,其包括机体,所述机体上设有转轴,所述转轴下部与电机相连,上部从下向上依次固设有下转盘和上转盘,所述下转盘上外缘环形均设有若干压片孔,所述压片孔上部设有限位环一,底部设有环形的支撑板一,所述压片孔内在所述限位环一上方设有下压模块,所述下压模块下部与顶杆相连;所述上转盘上外缘环形均设有若干与所述压片孔一一对应的通孔,所述通孔顶部和底部分别固设有限位环二和环形的支撑板二,所述通孔内设有压杆,所述压杆底部设有上压模块,压杆上设有挡圈二,挡圈二位于所述通孔内,挡圈二和支撑板二之间设有压簧;通过机械化的运动方式取代了传统电动推杆和油缸杆进行顶出和压片的工作方式,节约了成本。
The utility model relates to a tablet pressing device, which comprises a body, the body is provided with a rotating shaft, the lower part of the rotating shaft is connected with a motor, the upper part is sequentially fixed with a lower turntable and an upper turntable from bottom to top, the lower turntable is The upper outer edge is annularly provided with several pressing holes, the upper part of the pressing hole is provided with a limit ring 1, and the bottom is provided with an annular support plate 1, and the pressing hole is provided with a downward pressure above the limit ring 1 The lower part of the lower pressing module is connected to the ejector rod; the upper outer edge of the upper turntable is annularly provided with a number of through holes corresponding to the pressing holes one-to-one, and the top and bottom of the through holes are respectively fixed with limit positions The second ring and the second annular support plate, the through hole is provided with a pressure rod, the bottom of the pressure rod is provided with an upper pressure module, the pressure rod is provided with a second retaining ring, and the second retaining ring is located in the through hole, blocking the A compression spring is arranged between the second ring and the second support plate; the traditional electric push rod and oil cylinder rod for ejecting and sheet pressing are replaced by a mechanized movement method, which saves costs.
Description
技术领域technical field
本实用新型涉及制药装置技术领域,尤其涉及一种片剂压片装置。The utility model relates to the technical field of pharmaceutical devices, in particular to a tablet pressing device.
背景技术Background technique
旋转式压片机主要用于制药工业的片剂生产,能够将颗粒状或粉末状原料压制成各种片剂,同时旋转式压片机也适用于化工、食品、电子、塑料、粉末冶金、机械结构简单外围罩壳为全封闭,采用不锈钢材料,符合GMP标准。The rotary tablet press is mainly used for tablet production in the pharmaceutical industry. It can press granular or powdery raw materials into various tablets. At the same time, the rotary tablet press is also suitable for chemical, food, electronics, plastics, powder metallurgy, The mechanical structure is simple, and the outer casing is fully enclosed, made of stainless steel, and complies with GMP standards.
但传统的旋转式压片机在使用过程中,压片完成之后无法对药片进行反向推动,导致药片粘连在压片槽的内部,影响装置的持续使用,降低了装置的生产速率,且出料过程中,需要借助电动气压缸带动推杆将药品推出,电动气压缸的使用增加了装置的制作成本,同时,出料完成之后无法对模具槽内部的药粉继续清理,影响药片成品的含量。针对上述问题,本实用新型提供了一种结构简单、使用方便、生产效率高的片剂压片装置。However, during the use of the traditional rotary tablet press, the tablet cannot be pushed in the reverse direction after the tableting is completed, which causes the tablet to stick to the inside of the tableting groove, which affects the continuous use of the device, reduces the production rate of the device, and increases the output of the tablet. During the feeding process, it is necessary to use the electric pneumatic cylinder to drive the push rod to push the medicine out. The use of the electric pneumatic cylinder increases the production cost of the device. At the same time, after the discharging is completed, the medicine powder inside the mold groove cannot be cleaned continuously, which affects the content of the finished tablet. In view of the above problems, the utility model provides a tablet pressing device with simple structure, convenient use and high production efficiency.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供了一种结构简单、使用方便、生产效率高的片剂压片装置。The technical problem to be solved by the utility model is to provide a tablet pressing device with simple structure, convenient use and high production efficiency.
为解决上述问题,本实用新型所采取的技术方案是:In order to solve the above-mentioned problems, the technical scheme adopted by the present utility model is:
一种片剂压片装置,其包括机体,所述机体上设有转轴,所述转轴下部与电机相连,上部从下向上依次固设有下转盘和上转盘,所述下转盘上外缘环形均设有若干压片孔,所述压片孔上部设有限位环一,底部设有环形的支撑板一,所述压片孔内在所述限位环一上方设有下压模块,所述下压模块下部与顶杆相连;A tablet pressing device comprises a body, the body is provided with a rotating shaft, the lower part of the rotating shaft is connected with a motor, the upper part is sequentially fixed with a lower turntable and an upper turntable from bottom to top, the upper outer edge of the lower turntable is annular There are several pressing holes, the upper part of the pressing hole is provided with a limit ring 1, and the bottom is provided with a ring-shaped support plate 1; The lower part of the pressing module is connected with the ejector rod;
所述上转盘上外缘环形均设有若干与所述压片孔一一对应的通孔,所述通孔顶部和底部分别固设有限位环二和环形的支撑板二,所述通孔内设有压杆,所述压杆底部设有上压模块,所述压杆上设有挡圈二,所述挡圈二位于所述通孔内,所述挡圈二和支撑板二之间设有压簧;The upper outer edge of the upper turntable is annularly provided with a plurality of through holes corresponding to the pressing holes one-to-one. The top and bottom of the through holes are respectively fixed with a second limit ring and a second annular support plate. The through holes There is a pressure rod inside, an upper pressure module is arranged at the bottom of the pressure rod, a retaining ring 2 is arranged on the pressing rod, and the retaining ring 2 is located in the through hole. There is a compression spring between;
所述机体上在所述下转盘下方设有顶杆支撑板,所述顶杆支撑板位于若干所述顶杆正下方,且所述顶杆支撑板顶面为倾斜平面或曲面;The body is provided with an ejector rod support plate below the lower turntable, the ejector rod support plate is located directly below several of the ejector rods, and the top surface of the ejector rod support plate is an inclined plane or a curved surface;
所述机体上在所述上转盘上方设有压杆支撑板,所述压杆支撑板位于若干所述压杆正上方,且所述压杆支撑板底面为倾斜平面或曲面;The body is provided with a pressure rod support plate above the upper turntable, the pressure rod support plate is located directly above a plurality of the pressure rods, and the bottom surface of the pressure rod support plate is an inclined plane or a curved surface;
所述机体上在所述顶杆支撑板顶面最高处旁边固设有固定柱,所述固定柱上固设有导料板和下料斗,所述导料板位于所述压片孔上方,所述下料斗位于所述导料板下方,且其内端与所述下转盘侧壁相贴合;A fixing column is fixed on the body beside the highest part of the top surface of the ejector support plate, and a material guide plate and a lower hopper are fixed on the fixing column, and the material guide plate is located above the pressing hole, The lower hopper is located below the material guide plate, and its inner end is in contact with the side wall of the lower turntable;
所述下转盘上方设有加料管,所述加料管与设于所述机体上的加料仓相连。A feeding pipe is arranged above the lower turntable, and the feeding pipe is connected with a feeding bin provided on the body.
作为本实用新型的进一步改进,所述下转盘上方设有吸尘管,所述吸尘管与负压风机相连,所述负压风机与集尘箱相连。As a further improvement of the present invention, a dust suction pipe is arranged above the lower turntable, the dust suction pipe is connected with a negative pressure fan, and the negative pressure fan is connected with a dust collecting box.
作为本实用新型的进一步改进,所述顶杆上设有挡圈一,所述挡圈一与所述支撑板一之间设有弹簧,自由状态下,所述下压模块位于所述压片孔内且其与限位环一之间有间隙。As a further improvement of the present invention, a retaining ring 1 is provided on the top rod, and a spring is provided between the retaining ring 1 and the supporting plate 1. In a free state, the pressing module is located on the pressing sheet. There is a gap in the hole and between it and the limit ring 1.
作为本实用新型的进一步改进,所述顶杆支撑板为弧形或环形,所述导料板位于所述顶杆支撑板顶面最高位置处上方。As a further improvement of the present invention, the ejector support plate is arc-shaped or annular, and the material guide plate is located above the highest position of the top surface of the ejector support plate.
作为本实用新型的进一步改进,所述压杆支撑板为弧形、环形或圆柱形,所述压杆支撑板底面最低处和所述顶杆支撑板顶面最高位置处分别位于所述转轴两侧。As a further improvement of the present invention, the pressing rod supporting plate is arc-shaped, annular or cylindrical, and the lowest position of the bottom surface of the pressing rod supporting plate and the highest position of the top surface of the ejector rod supporting plate are located on two sides of the rotating shaft, respectively. side.
作为本实用新型的进一步改进,所述压杆支撑板通过液压油缸固设于所述机体的顶部。As a further improvement of the present invention, the pressure rod support plate is fixed on the top of the body through a hydraulic cylinder.
作为本实用新型的进一步改进,所述导料板水平和上下可调节的设于所述固定柱上。As a further improvement of the present invention, the material guide plate is arranged on the fixed column in a horizontally and vertically adjustable manner.
作为本实用新型的进一步改进,所述导料板与竖直平面之间的夹角为30°。As a further improvement of the present invention, the included angle between the material guide plate and the vertical plane is 30°.
作为本实用新型的进一步改进,所述压杆支撑板底面和所述顶杆支撑板顶面设有光滑层。As a further improvement of the present invention, a smooth layer is provided on the bottom surface of the pressure rod support plate and the top surface of the ejector rod support plate.
作为本实用新型的进一步改进,所述下转盘上方设有转动毛刷,对所述下压模块上表面进行扫刷。As a further improvement of the present invention, a rotating brush is provided above the lower turntable to sweep the upper surface of the lower pressing module.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
本实用新型提供了一种片剂压片装置,结构简单,设计巧妙,通过在所述下转盘下方设置顶面倾斜的顶杆支撑板,使所述顶杆在转轴带动下运动时,沿所述顶杆支撑板的倾斜顶面运动,实现顶杆的机械式自动升降,在下转盘的转动中,所述顶杆与顶杆支撑板配合完成片剂的顶出,再配合所述加料管和导料板进行原料添加和片剂导出;通过在所述上转盘上方设置压杆支撑板,使所述压杆在所述转轴带动下运动时,沿所述压杆支撑板的倾斜底面运动,实现压杆的机械式自动升降,在上转盘的转动中,所述压杆与压杆支撑板配合完成片剂的压片作业。通过所述液压油缸合理设计所述压杆支撑板的高度,使所述压杆下降到最低处时,刚好完成对片剂的压片作业。The utility model provides a tablet pressing device, which has a simple structure and an ingenious design. By arranging an ejector rod support plate with an inclined top surface under the lower turntable, the ejector rod can move along the axis of the rotation shaft when it moves. The inclined top surface movement of the ejector rod support plate realizes the mechanical automatic lifting of the ejector rod. During the rotation of the lower turntable, the ejector rod cooperates with the ejector rod support plate to complete the ejection of the tablet, and then cooperates with the feeding tube and the feeding tube. The material guide plate is used for adding raw materials and exporting tablets; by setting a pressure rod support plate above the upper turntable, the pressure rod moves along the inclined bottom surface of the pressure rod support plate when it is driven by the rotating shaft. The mechanical automatic lifting of the pressing rod is realized. During the rotation of the upper turntable, the pressing rod cooperates with the pressing rod supporting plate to complete the tablet pressing operation. The height of the pressing rod support plate is reasonably designed by the hydraulic oil cylinder, so that when the pressing rod is lowered to the lowest position, the tablet pressing operation is just completed.
所述弹簧在自由状态下,所述下压模块位于所述压片孔内且其与限位环一之间有间隙,当完成压片作业后,所述下压模块在弹簧作用下向上移动一段距离,对成型后的片剂进行反向助推,有效地避免了片剂与压片孔侧壁的粘连,便于装置持续使用,有效提高生产效率。When the spring is in a free state, the pressing module is located in the pressing hole and there is a gap between it and the limit ring 1. After the pressing operation is completed, the pressing module moves upward under the action of the spring. For a certain distance, the formed tablet is boosted in the reverse direction, which effectively avoids the adhesion of the tablet to the side wall of the tableting hole, facilitates the continuous use of the device, and effectively improves the production efficiency.
通过设置吸尘管,在片剂被导出后,对下压模块上的粉料残留进行抽取,避免了灰尘漂浮,且确保了片剂含量的精确性。By setting a dust suction pipe, after the tablets are exported, the powder residue on the lower pressing module is extracted, so as to avoid dust floating and ensure the accuracy of tablet content.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2本实用新型中下转盘的俯视结构示意图。Figure 2 is a schematic top view of the structure of the middle and lower turntables of the present invention.
图3是本实用新型中下转盘的剖视结构示意图。3 is a schematic cross-sectional structural diagram of the middle and lower turntables of the present invention.
图4是图3中A处的局部放大示意图。FIG. 4 is a partial enlarged schematic view of the position A in FIG. 3 .
图5是图4中弹簧自由状态下的示意图。FIG. 5 is a schematic view of the spring of FIG. 4 in a free state.
图6是本实用新型中上转盘的剖视结构示意图。6 is a schematic cross-sectional structural diagram of the upper turntable in the present invention.
图7是图6中B处的局部放大示意图。FIG. 7 is a partial enlarged schematic view of B in FIG. 6 .
图8是本实用新型中压杆支撑板的结构示意图。8 is a schematic structural diagram of a middle pressure rod support plate of the present invention.
其中:1机体、2转轴、3下转盘、3-1压片孔、3-2限位环一、3-3支撑板一、4顶杆、4-1挡圈一、5下压模块、6弹簧、7上转盘、7-1通孔、7-2限位环二、7-3支撑板二、8压杆、8-1挡圈二、9上压模块、10压簧、11顶杆支撑板、12压杆支撑板、13液压油缸、14吸尘管、15负压风机、16加料管、17加料仓、18安装板、19导料板、20下料斗、21固定柱。Among them: 1 body, 2 rotating shaft, 3 lower turntable, 3-1 pressing hole, 3-2 limiting ring 1, 3-3 supporting
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对实用新型进行清楚、完整的描述。In order to make the objectives, technical solutions and advantages of the present utility model more clear, the utility model will be described clearly and completely below with reference to the accompanying drawings and specific embodiments.
如图1-8所示的一种片剂压片装置,其包括机体1,所述机体1上设有转轴2,所述转轴2下部通过减速机与电机相连,上部从下向上依次固设有下转盘3和上转盘7,所述下转盘3上外缘环形均设有若干压片孔3-1,所述压片孔3-1上部设有限位环一3-2,底部设有环形的支撑板一3-3,所述压片孔3-1内在所述限位环一3-2上方设有下压模块5,所述下压模块5下部与顶杆4相连。A tablet pressing device as shown in Figures 1-8 includes a body 1 on which a rotating shaft 2 is provided, the lower part of the rotating shaft 2 is connected to a motor through a reducer, and the upper part is fixed in sequence from bottom to top There are a
所述上转盘7上外缘环形均设有若干与所述压片孔3-1一一对应同轴的通孔7-1,所述通孔7-1顶部和底部分别固设有限位环二7-2和环形的支撑板二7-3,所述通孔7-1内设有压杆8,所述压杆8底部设有上压模块9,所述压杆8上设有挡圈二8-1,所述挡圈二8-1位于所述通孔7-1内,所述挡圈二8-1和支撑板二7-3之间设有压簧10,自由状态下,在压簧10作用下,所述压杆8的挡圈二8-1被顶紧在所述限位环二7-2上。The upper outer edge of the upper turntable 7 is provided with a plurality of through holes 7-1 that are coaxial with the tablet pressing holes 3-1 in one-to-one correspondence, and a limit ring is fixed on the top and bottom of the through holes 7-1 respectively. The second 7-2 and the annular support plate 2 7-3, the through hole 7-1 is provided with a pressing rod 8, the bottom of the pressing rod 8 is provided with an upper pressing module 9, and the pressing rod 8 is provided with a stopper The second ring 8-1, the second retaining ring 8-1 is located in the through hole 7-1, and a
所述机体1上在所述下转盘3下方设有顶杆支撑板11,所述顶杆支撑板11位于若干所述顶杆4正下方,且所述顶杆支撑板11顶面为倾斜平面或曲面。所述顶杆支撑板11为弧形或环形,所述导料板19位于所述顶杆支撑板11顶面最高位置处上方。通过在所述下转盘3下方设置顶面倾斜的顶杆支撑板11,使所述顶杆4在转轴2带动下运动时,沿所述顶杆支撑板11的倾斜顶面运动,实现顶杆的机械式自动升降,在下转盘3的转动中,所述顶杆4与顶杆支撑板11配合完成片剂的顶出,再配合所述加料管16和导料板19进行原料添加和片剂导出。The body 1 is provided with an ejector rod support plate 11 below the
所述机体1上在所述上转盘7上方设有压杆支撑板12,所述压杆支撑板12位于若干所述压杆8正上方,且所述压杆支撑板12底面为倾斜平面或曲面。所述压杆支撑板12为弧形、环形或圆柱形,所述压杆支撑板12底面最低处和所述顶杆支撑板11顶面最高位置处分别位于所述转轴2两侧。所述压杆支撑板12通过液压油缸13固设于所述机体1的顶部。通过在所述上转盘7上方设置压杆支撑板12,使所述压杆8在所述转轴2带动下运动时,沿所述压杆支撑板12的倾斜底面运动,实现压杆8的机械式自动升降,在上转盘7的转动中,所述压杆8与压杆支撑板12配合完成片剂的压片作业。通过所述液压油缸13合理设计所述压杆支撑板12的高度,使所述压杆8下降到最低处时,刚好完成对片剂的压片作业。The body 1 is provided with a pressure
所述机体1上在所述顶杆支撑板11顶面最高处旁边固设有固定柱21,所述固定柱21上固设有导料板19和下料斗20,所述导料板19位于所述压片孔3-1上方,所述下料斗20位于所述导料板19下方,且其内端与所述下转盘3侧壁相贴合,但有一定间隙。所述导料板19位于所述顶杆支撑板11顶面最高位置处上方一侧,片剂在此处被所述顶杆4顶出后被所述导料板19扫入所述下料斗20内,再进入设置在所述下料斗20下方的储存箱内。On the body 1, a fixing column 21 is fixed beside the highest part of the top surface of the ejector support plate 11, and a
所述下转盘3上方设有加料管16,所述加料管16与设于所述机体1上的加料仓17相连,所述加料仓17通过安装板18固设于所述机体1上。A feeding
所述下转盘3上方设有吸尘管14,所述吸尘管14与负压风机15相连,所述负压风机15与集尘箱相连。通过设置吸尘管14,在片剂被导出后,对下压模块5上的粉料残留进行抽取,避免了灰尘漂浮,且确保了片剂含量的精确性。所述下转盘3上方还可以设有转动毛刷,对所述下压模块5上表面进行扫刷,不过转动毛刷转速不能过高,防止繁琐大量灰尘漂浮,其与所述吸尘管14结合使用最佳。A
所述顶杆4上设有挡圈一4-1,所述挡圈一4-1与所述支撑板一3-3之间设有弹簧6,自由状态下,所述下压模块5位于所述压片孔3-1内且其与限位环一3-2之间有间隙,当完成压片作业后,所述下压模块5在弹簧6作用下向上移动一段距离,对成型后的片剂进行反向助推,有效地避免了片剂与压片孔3-1侧壁的粘连,便于装置持续使用,有效提高生产效率。The
所述导料板19水平和上下可调节的设于所述固定柱21上。所述导料板19与竖直平面之间的夹角为30°。通过合理调节所述导料板19的高度,使片剂被顶出后,所述导料板19所处高度能刚好将片剂拨走,而又防止与下压模块5发生干涉。通过合理调节所述导料板19的水平位置,可以使其处于最佳导料位置。The
所述压杆支撑板12底面和所述顶杆支撑板11顶面设有光滑层,使压杆8和顶杆4能平稳的沿光滑层进行滑行。The bottom surface of the pressing
本实施例中,所述转轴2逆时针转动,所述顶杆支撑板11最高处、导料板19、吸尘管14、加料管16和压杆支撑板12最低处依次沿逆时针方向设置,且分别对应一个所述压片孔3-1,进行片剂的压片作业。In this embodiment, the rotating shaft 2 rotates counterclockwise, and the highest position of the ejector rod support plate 11 , the
具体工作方式:Specific working method:
进行片剂压片时,所述压片孔3-1在所述加料管16处加料,此时所述弹簧6处于自由状态;During tablet compression, the tableting hole 3-1 is charged at the feeding
在所述压杆支撑板12最低处,所述压杆8进入压片孔3-1内将所述下压模块5顶到所述限位环一3-2上并进行压片作业;At the lowest position of the pressing
离开所述压杆支撑板12最低处后,在所述压簧10作用下,所述压杆支撑板12逐渐离开所述压片孔3-1,所述弹簧6将下压模块5顶起一段距离,防止片剂与压片孔3-1侧壁粘连;After leaving the lowest position of the pressing
在所述顶杆支撑板11最高处,所述顶杆4将片剂顶出,设于此处的导料板19将片剂导出到下料斗20内;At the highest position of the ejector rod support plate 11, the
在所述吸尘管14处,把所述下压模块5上的粉末吸走;At the
依次循环进行片剂的压片作业。The tablet pressing operation is performed in sequence.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present invention. .
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112440502A (en) * | 2020-11-12 | 2021-03-05 | 安徽草珊瑚生物科技有限公司 | Throat-moistening buccal tablet tabletting forming machine |
| CN115958828A (en) * | 2023-01-06 | 2023-04-14 | 南昌市飞弘药业有限公司 | Tablet press machine for tablet preparation |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112440502A (en) * | 2020-11-12 | 2021-03-05 | 安徽草珊瑚生物科技有限公司 | Throat-moistening buccal tablet tabletting forming machine |
| CN115958828A (en) * | 2023-01-06 | 2023-04-14 | 南昌市飞弘药业有限公司 | Tablet press machine for tablet preparation |
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