CN211640632U - High-efficiency plastic crusher - Google Patents
High-efficiency plastic crusher Download PDFInfo
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- CN211640632U CN211640632U CN201922293598.9U CN201922293598U CN211640632U CN 211640632 U CN211640632 U CN 211640632U CN 201922293598 U CN201922293598 U CN 201922293598U CN 211640632 U CN211640632 U CN 211640632U
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- 239000004033 plastic Substances 0.000 title claims abstract description 44
- 229920003023 plastic Polymers 0.000 title claims abstract description 44
- 238000010298 pulverizing process Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本实用新型涉及高效率塑料粉碎机,包括粉碎刀具、传动轴及驱动装置;粉碎刀具包括圆环状刀盘和刀头组,刀头组设置于刀盘的外周;刀头组包括横向刀头和纵向刀头;横向刀头具有锯齿状结构,锯齿尖端沿刀盘径向朝外设置;纵向刀头包括若干平行设置的刀刃,刀刃的朝向相同且均与刀盘外周切线方向平行;传动轴穿过刀盘中心通孔并与刀盘连接;驱动装置通过传动轴驱动粉碎刀具绕其轴向旋转;本装置通过粉碎刀具横向、纵向刀头高速交替切割可实现对塑料等物料的快速切割粉碎;工作过程中动力强劲,能达到更好的塑料粉碎效果,从而提高整体的粉碎效率。同时本装置粉碎时塑料的弹起和飞溅少,使得粉碎效果更好,大大提高了整体的粉碎效率。
The utility model relates to a high-efficiency plastic pulverizer, comprising a pulverizing cutter, a transmission shaft and a driving device; the pulverizing cutter comprises an annular cutter head and a cutter head group, the cutter head group is arranged on the outer periphery of the cutter head; the cutter head group comprises a transverse cutter head and the longitudinal cutter head; the transverse cutter head has a serrated structure, and the serrated tip is arranged radially outward of the cutter head; the longitudinal cutter head includes a number of parallel blades, and the blades are oriented in the same direction and are all parallel to the tangential direction of the outer periphery of the cutter head; the transmission shaft It passes through the central through hole of the cutter head and is connected with the cutter head; the driving device drives the pulverizing cutter to rotate around its axial direction through the transmission shaft; this device can realize the rapid cutting and pulverization of plastic and other materials by alternately cutting the horizontal and vertical cutter heads of the pulverizing cutter at high speed. ; The power is strong during the working process, which can achieve better plastic crushing effect, thereby improving the overall crushing efficiency. At the same time, when the device is smashed, the plastic bounces and splashes less, so that the smashing effect is better, and the overall smashing efficiency is greatly improved.
Description
技术领域technical field
本实用新型属于粉碎机领域,尤其涉及高效率塑料粉碎机。The utility model belongs to the field of pulverizers, in particular to a high-efficiency plastic pulverizer.
背景技术Background technique
塑料撕碎机也叫塑料粉碎机,是一种固废减容机械环保撕碎机设备,用于撕碎高密度聚乙烯HDPE塑料产品和物料,利于塑料回收及再生塑料颗粒。例如:矿泉水瓶、PET瓶、机油瓶、汽油瓶、塑料桶等。现有的塑料粉碎机在工作过程中常常出现动力不足而导致卡机,在粉碎过程中塑料的弹起和飞溅较多,粉碎效果较差,粉碎效率也较低。Plastic shredder, also called plastic shredder, is a kind of solid waste volume reduction machinery environmental protection shredder equipment. It is used to shred high-density polyethylene (HDPE) plastic products and materials, which is conducive to plastic recycling and recycling of plastic particles. For example: mineral water bottles, PET bottles, oil bottles, gasoline bottles, plastic barrels, etc. Existing plastic pulverizers often have insufficient power during the working process, which leads to jamming. During the pulverizing process, the plastic bounces and splashes more, the pulverizing effect is poor, and the pulverizing efficiency is also low.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于克服现有技术的不足之处,提供一种破碎效率高、飞溅少的塑料粉碎机。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a plastic pulverizer with high crushing efficiency and less splash.
为达到上述目的,本实用新型采用的技术方案为:提供了高效率塑料粉碎机,其特征在于:包括粉碎刀具、传动轴及驱动装置;所述粉碎刀具包括圆环状刀盘和若干刀头组,所述刀头组设置于刀盘的外周;所述刀头组包括横向刀头和纵向刀头;所述横向刀头具有锯齿状结构,所述锯齿尖端沿刀盘径向朝外设置;所述纵向刀头包括若干平行设置的刀刃,所述刀刃的朝向相同且均与刀盘外周切线方向平行;所述传动轴穿过刀盘中心通孔并与刀盘连接;所述驱动装置通过传动轴驱动粉碎刀具绕其轴向旋转。In order to achieve the above-mentioned purpose, the technical scheme adopted by the present utility model is to provide a high-efficiency plastic pulverizer, which is characterized in that: it includes a pulverizing tool, a transmission shaft and a driving device; the pulverizing tool includes an annular cutter head and a plurality of cutter heads The cutter head group is arranged on the outer periphery of the cutter head; the cutter head group includes a transverse cutter head and a longitudinal cutter head; the transverse cutter head has a serrated structure, and the serrated tip is arranged radially outward of the cutter head ; The longitudinal cutter head comprises a number of parallel blades, and the orientation of the blades is the same and is parallel to the tangential direction of the outer periphery of the cutter head; The transmission shaft passes through the central through hole of the cutter head and is connected with the cutter head; The drive device The pulverizing cutter is driven to rotate around its axial direction through the transmission shaft.
作为一种优选方案,还包括底部支架、粉碎箱体、接料推车、进料箱以及带轮;所述底部支架为门形结构,包括左右两竖直部以及设置在竖直部上的水平部,所述水平部设置下料通孔;所述驱动装置设置于底部支架的竖直部内;所述接料推车设置顶部敞开的容料腔,所述接料推车设置于底部支架水平部下方,接料推车容料腔顶部敞开位置对应于底部支架水平部下料通孔;所述粉碎箱体设置于底部支架的水平部上表面上,所述粉碎箱体底部设置下料口,所述下料口与所述下料通孔相连通;所述粉碎刀具设置于粉碎箱体内部;所述进料箱设置于粉碎箱体上部,所述进料箱体底部与粉碎箱体顶部相连通;所述带轮与驱动装置可传动地连接;所述传动轴与带轮可传动地连接。As a preferred solution, it also includes a bottom bracket, a crushing box, a material receiving trolley, a feeding box and a pulley; the bottom bracket is a gate-shaped structure, including left and right vertical parts and a vertical part arranged on the vertical part. The horizontal part is provided with a blanking through hole; the driving device is provided in the vertical part of the bottom bracket; the material receiving trolley is provided with a material-receiving cavity with an open top, and the material receiving trolley is arranged on the bottom bracket Below the horizontal part, the open position of the top of the material receiving trolley's container cavity corresponds to the feeding through hole in the horizontal part of the bottom bracket; the crushing box is arranged on the upper surface of the horizontal part of the bottom bracket, and the bottom of the crushing box is provided with a feeding opening , the feeding port is communicated with the feeding through hole; the pulverizing tool is arranged inside the pulverizing box; the feeding box is arranged on the upper part of the pulverizing box, and the bottom of the feeding box is connected to the pulverizing box. The top is communicated; the pulley is drivably connected with the driving device; the transmission shaft is drivably connected with the pulley.
作为一种更优选方案,还包括变速箱,所述变速箱和带轮通过转轴可传动地连接,所述传动轴与变速箱可传动地连接。As a more preferred solution, it also includes a gearbox, the gearbox and the pulley are drivably connected through a rotating shaft, and the transmission shaft is drivably connected to the gearbox.
作为一种更优选方案,所述进料箱顶部向上设置四块挡板;四块所述挡板可围城“口”字形,且每块挡板与进料箱之间的夹角可调。As a more preferred solution, four baffles are set upward on the top of the feeding box; the four baffles can surround the "mouth" shape, and the angle between each baffle and the feeding box is adjustable.
作为一种更优选方案,所述挡板和进料箱通过铰链相连接。As a more preferred solution, the baffle plate and the feed box are connected by hinges.
作为一种更优选方案,所述挡板上设置磁性连接片。As a more preferred solution, a magnetic connecting piece is arranged on the baffle.
作为一种更优选方案,所述底部支架的竖直部侧面设置格栅面板。As a more preferred solution, a grill panel is provided on the side surface of the vertical part of the bottom bracket.
作为一种更优选方案,所述底部支架侧面设置安装孔板。As a more preferred solution, a mounting hole plate is arranged on the side of the bottom bracket.
作为一种优选方案,所述刀头组在刀盘外周上均匀分布;所述刀头组还包括安装卡座;所述安装卡座设置在刀盘的外周;所述横向刀头通过短螺钉组和弹性垫板安装在安装卡座的后侧,纵向刀头通过长螺钉和弹簧垫圈安装在安装卡座的前侧。As a preferred solution, the cutter head group is evenly distributed on the outer periphery of the cutter head; the cutter head group further includes a mounting bracket; the installation chuck is arranged on the outer periphery of the cutter head; the transverse cutter head is connected by a short screw The group and elastic backing plate are installed on the rear side of the mounting socket, and the longitudinal cutter head is mounted on the front side of the mounting socket through long screws and spring washers.
作为一种优选方案,所述刀盘的中心通孔圆周上设置若干凹陷的卡槽。As a preferred solution, a plurality of recessed clamping grooves are arranged on the circumference of the central through hole of the cutter head.
本实用新型的有益技术效果在于:提供了一种破碎效率高、飞溅少的塑料粉碎机。本装置通过粉碎刀具横向、纵向刀头高速交替切割即可实现对诸如各类塑料制品等物料的快速切割粉碎;工作过程中动力强劲,能达到更好的塑料粉碎效果,从而提高整体的粉碎效率。同时本装置粉碎时塑料的弹起和飞溅少,使得粉碎效果更好,大大提高了整体的粉碎效率;相比于一体式的挡板,四块挡板的设置更加实用和节省成本,当挡板出现损坏时只需更换相对应的一块挡板即可;另外,本装置结构简单,安装方便。The beneficial technical effects of the utility model are as follows: a plastic pulverizer with high crushing efficiency and less splash is provided. The device can realize rapid cutting and crushing of materials such as various plastic products by alternately cutting horizontal and vertical cutter heads at high speed; the power is strong during the working process, which can achieve better plastic crushing effect, thereby improving the overall crushing efficiency . At the same time, when the device is crushed, the plastic bounces and splashes less, which makes the crushing effect better and greatly improves the overall crushing efficiency. Compared with the integrated baffle, the four baffles are more practical and cost-saving. When the board is damaged, only a corresponding baffle plate needs to be replaced; in addition, the device has a simple structure and is easy to install.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本实用新型优选实施例的结构示意图。FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention.
图2为本实用新型优选实施例的正视示意图。FIG. 2 is a schematic front view of a preferred embodiment of the present invention.
图3为本实用新型的粉碎刀具的结构示意图。FIG. 3 is a schematic view of the structure of the pulverizing cutter of the present invention.
图中:1为底部支架、2为安装孔板、3为格栅面板、4为接料推车、5为驱动装置、6为粉碎箱体、7为肋板、8为粉碎刀具、9为进料箱、10为固定螺栓、11为传动轴、12为变速箱、13为带轮、14为遮罩、15为搭扣、16为挡板、17为磁性连接片、30为刀盘、31为安装卡座、32为横向刀头、33为短螺钉组、34为弹性垫板、35为纵向刀头、36为长螺钉、37为弹簧垫圈、38为中心通孔、39为卡槽。In the figure: 1 is the bottom bracket, 2 is the mounting hole plate, 3 is the grid panel, 4 is the feeding cart, 5 is the driving device, 6 is the crushing box, 7 is the rib, 8 is the crushing tool, 9 is the crushing tool Feed box, 10 is the fixing bolt, 11 is the transmission shaft, 12 is the gearbox, 13 is the pulley, 14 is the cover, 15 is the buckle, 16 is the baffle, 17 is the magnetic connecting piece, 30 is the cutter head, 31 is the mounting seat, 32 is the transverse cutter head, 33 is the short screw group, 34 is the elastic backing plate, 35 is the longitudinal cutter head, 36 is the long screw, 37 is the spring washer, 38 is the central through hole, 39 is the card slot .
具体实施方式Detailed ways
现在结合附图和实施例对本实用新型作进一步详细的说明,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。本实用新型专利中未详细描述的结构、连接关系及方法,均可以理解为本领域内的公知常识。另外需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present utility model will now be described in further detail in conjunction with the accompanying drawings and examples. The following examples are only descriptive, not restrictive, and cannot limit the protection scope of the present utility model. The structures, connection relationships and methods that are not described in detail in the patent for this utility model can be understood as common knowledge in the field. In addition, it should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inside" and "inside" Outer" refers to a direction toward or away from the geometric center of a particular component, respectively.
如图1-3所示,如图1-3所示,高效率塑料粉碎机,用于塑料等物料的破碎,其包括底部支架1、格栅面板3、接料推车4、驱动装置5、粉碎箱体6、粉碎刀具8、进料箱9、传动轴11、变速箱12、带轮13以及挡板16。As shown in Figure 1-3, as shown in Figure 1-3, the high-efficiency plastic crusher is used for crushing materials such as plastics. It includes a
底部支架1水平设置在地面或其他操作平面上,其呈门形结构,包括左右两竖直部以及设置在竖直部上的水平部,水平部设置上下垂直贯通的下料通孔;底部支架1竖直部侧面的底部均匀设置多个安装孔板2,用以将底部支架1固定在工作场地的地面上,使整体装置在工作过程中更加稳定;格栅面板3设置两个,分别位于底部支架1两个竖直部的前侧面;驱动装置5为电机,设置两个,分别位于底部支架1两个竖直部内部且均靠近格栅面板3;两个驱动装置5的设置,通过它们协同运作,能为塑料等物料的粉碎提供更大的动力,大大减少了粉碎过程中卡机或切割不动的情况,有效提高了整体的粉碎效率,保证了粉碎效果;格栅面板3可以对驱动装置5起到防尘作用,同时也方便后期拆卸检修。The
接料推车4设置顶部敞开的容料腔,接料推车4设置于底部支架1水平部下方,接料推车4容料腔顶部敞开位置正对底部支架水平部1的下料通孔;同时,接料推车4部分露于底部支架1外;粉碎箱体6安装于底部支架1的水平部上表面上,粉碎箱体6底部设置下料口,该下料口与底部支架1水平部的下料通孔相连通,故粉碎好的塑料可从粉碎箱体6通过下料通孔落入接料推车4的容料腔中,通过接料推车4可以将粉碎好的塑料进行收集转移;粉碎箱体6的侧面焊接肋板7,肋板7一端焊接在粉碎箱体6的侧面,另一端焊接在底部支架1的顶端;通过肋板7对粉碎箱体6提供了更好的支撑,保证了粉碎箱体6的结构强度,有效提升了整机的使用寿命;粉碎箱体6顶部开口,进料箱9侧面插入粉碎箱体6的开口,并通过固定螺栓10固定安装在粉碎箱体6上,该设置可保证进料箱9的结构强度;进料箱体9底部与粉碎箱体6顶部相连通,进料箱9的设置可以加快上料速度,提高整体的粉碎效率。The
粉碎刀具8包括圆环状刀盘30和若干均匀设置在刀盘30外周上的刀头组,粉碎刀具8通过绕其轴向旋转,使刀头组破碎塑料;每个刀头组均包括一个安装卡座31、一个横向刀头32和一个纵向刀头35;安装卡座31固定安装于刀盘30的外周上;每个横向刀头32均为一端具有锯齿状结构的片材,其通过短螺钉组33和弹性垫板34安装在安装卡座31的后侧(以粉碎刀具8旋转方向为前);安装时,其锯齿尖端沿刀盘30径向朝外设置,短螺钉组33穿透弹性垫板34以及横向刀头32,将横向刀头32固定在安装卡座31上,弹性垫板34的设置可以减少横向刀头32工作时的震动和磨损,保证横向刀头32的使用寿命;每个纵向刀头35均为底面和一侧侧面为内凹弧形的平行六面体;为内凹弧形的侧面和相邻两侧侧面形成两个平行的刀刃(朝向相同),为内凹弧形的底面的弧度与刀盘30外周的弧度相应,使两者可以紧密贴合;纵向刀头35通过长螺钉36和弹簧垫圈37安装在安装卡座31的前侧(以粉碎刀具8旋转方向为前);安装时,将底面贴合在刀盘30外周上,将内凹弧形的侧面朝前(以粉碎刀具8旋转方向为前);从而使刀刃均朝向与刀盘30外周切线方向平行且向前(以粉碎刀具8旋转方向为前);刀刃长螺钉36穿过弹簧垫圈37并穿透整个纵向刀头35(不穿过刀刃位置)将其固定在安装卡座31设置的安装槽上,弹簧垫圈37的设置可以防止长螺钉的松动;工作时,横向刀头32可以将塑料从横向进行切割,纵向刀头35可以将塑料进行纵向切割,两者高速交替切割即可实现对诸如各类塑料制品等物料的快速切割粉碎,工作过程中动力强劲,能达到更好的塑料粉碎效果,从而提高整体的粉碎效率。另外,粉碎刀具8中心位置具有中心通孔38,中心通孔38圆周上均匀设置若干凹陷的卡槽39。The pulverizing
粉碎刀具8设置于粉碎箱体6内部,并通过中心通孔38套接在水平设置的传动轴11上,卡槽39可以卡在传动轴11侧面的凸起上,防止粉碎刀具8与传动轴11打滑;传动轴11两端从粉碎箱体6对应的两侧侧面穿出与设置在底部支架1上表面上的两台变速箱12分别可传动地连接;两台变速箱12同时还分别通过转轴和设置在底部支架1上方的两个带轮13可传动地连接;遮罩14安装在带轮13的外部,搭扣15的两端分别连接在底部支架1和遮罩14上;遮罩14的设置可以减少带轮13受外界环境的影响,从而保证带轮13的使用寿命和传递效率;搭扣15用于对遮罩14的简单固定,方便定期的拆卸和维护;另外,带轮13的侧面设有吸音板,从而可以降低噪声。The pulverizing
带轮13通过传送带和主动轮与设置在底部支架1中的驱动装置5的输出轴端相连接;工作时:驱动装置5转动带动带轮13一起转动,带轮通过传动轴11和变速箱12将动力传输到粉碎箱体内6的粉碎刀具8上,使其绕其轴向旋转,从而实现对塑料等物料的切割和粉碎。The
进料箱9顶部向上设置四块挡板16;四块挡板16与进料箱9四侧侧面分别通过铰链18连接,四块挡板16可围城“口”字形;挡板16的设置能够有效减少粉碎时塑料等物料的弹起和飞溅,保证粉碎工作的顺利进行,提高了粉碎的效率;铰链18连接可以根据实际情况调整挡板16和进料箱9的角度,从而使遮挡作用更加有效和灵活;挡板16上设有磁性连接片17,这样可以在进料后根据需要将四个挡板16连接起来,进一步防止塑料的弹起和飞溅,使得粉碎效果更好,大大提高了整体的粉碎效率;相比于一体式的挡板,四块挡板的设置更加实用和节省成本,当挡板出现损坏时只需更换相对应的一块挡板16即可。The top of the
以上依据本实用新型的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant persons can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the description, and the technical scope must be determined according to the scope of the claims.
Claims (10)
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