CN211640360U - Precast concrete test block crack mould - Google Patents

Precast concrete test block crack mould Download PDF

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Publication number
CN211640360U
CN211640360U CN201922322116.8U CN201922322116U CN211640360U CN 211640360 U CN211640360 U CN 211640360U CN 201922322116 U CN201922322116 U CN 201922322116U CN 211640360 U CN211640360 U CN 211640360U
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die
hinge
fixing seat
test block
concrete test
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王海良
郑建
荣辉
李懿祯
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Tianjin Chengjian University
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Tianjin Chengjian University
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Abstract

The utility model discloses a precast concrete test block crack mould belongs to concrete experiment mould technical field, including the mould body, its characterized in that: the die comprises a die body and is characterized in that a die piece support is detachably mounted on the die body, a die piece fixing seat is mounted on the die piece support through a torque hinge, the die piece fixing seat is arranged above the die body, and a crack die piece is fixed on the die piece fixing seat. The mould can be used for manufacturing the concrete test block with the prefabricated cracks and the concrete test block without the prefabricated cracks, the consistency of the test blocks is guaranteed, and the experiment precision is improved.

Description

一种预制混凝土试块裂缝模具A precast concrete test block crack mold

技术领域technical field

本实用新型属于混凝土实验模具筑技术领域,尤其涉及一种预制混凝土试块裂缝模具。The utility model belongs to the technical field of concrete experimental mold construction, in particular to a prefabricated concrete test block crack mold.

背景技术Background technique

混凝土试块模具是建筑实验领域常用的工具之一。在建筑工地和各大院校实验室中广泛使用。在制作混凝土试块预制裂缝的过程中,实验人员很难将预制裂缝的长(深)度、宽(厚)度及角度控制精准,使得预制出来的裂缝存在偏差,影响实验的进行。The concrete test block mold is one of the commonly used tools in the field of architectural experiments. It is widely used in construction sites and laboratories of various universities. In the process of making prefabricated cracks in concrete test blocks, it is difficult for the experimenter to accurately control the length (depth), width (thickness) and angle of the prefabricated cracks, which makes the prefabricated cracks deviate and affects the progress of the experiment.

目前,虽然已经有部分新型模具尝试解决了混凝土试块预制裂缝的尺寸以及角度精度问题,但是,这些模具只能够用于预制带有裂缝的混凝土试块,而对比所用的无裂缝试块还需要其它模具制作,不同模具尺寸之间的误差会增大对比实验结果的误差。故有必要设计一种可用于制造混凝土试块预制裂缝以及无裂缝混凝土试块的的模具,以此保证对比实验的准确性。At present, although some new molds have tried to solve the problem of the size and angular accuracy of prefabricated cracks in concrete blocks, these molds can only be used to prefabricate concrete blocks with cracks, while the non-crack test blocks used for comparison also need For other mold production, the error between different mold sizes will increase the error of the comparative experimental results. Therefore, it is necessary to design a mold that can be used to manufacture concrete blocks with prefabricated cracks and crack-free concrete blocks, so as to ensure the accuracy of the comparative experiments.

实用新型内容Utility model content

针对现有技术存在的问题,本实用新型提供了一种解决现有模具无法通用于有无裂缝的混凝土试块制造的问题的预制混凝土试块裂缝模具。Aiming at the problems existing in the prior art, the utility model provides a prefabricated concrete test block crack mold which solves the problem that the existing mold cannot be commonly used for the manufacture of concrete test blocks with or without cracks.

本实用新型是这样实现的,一种预制混凝土试块裂缝模具,包括模具本体,其特征在于:所述模具本体上以可拆卸的方式安装模片支架,所述模片支架上通过扭矩铰链安装模片固定座,所述模片固定座设于所述模具本体的上方,所述模片固定座上固定有裂缝模片。The utility model is realized in this way, a prefabricated concrete test block crack mold, comprising a mold body, characterized in that: the mold body is detachably installed with a die bracket, and the die bracket is installed on the die bracket through a torque hinge A die fixing seat, the die fixing seat is arranged above the die body, and a split die is fixed on the die fixing seat.

本实用新型中,用于制造混凝土试块预制裂缝的组件,即模片支架、模片固定座以及裂缝模片等,可进行拆除装,从而令本模具可以制造无裂缝的混凝土试块,从而保证带预制裂缝的混凝土试块与不带裂缝的混凝土试块尺寸一致性,提高对比实验的准确性。另一方面,本实用新型中的模片固定座可通过扭矩铰链随意调节角度,令裂缝模片的调节方式更加便捷。In the utility model, the components used to manufacture the prefabricated cracks of the concrete test block, namely the die support, the die fixing seat and the crack die, etc., can be dismantled and assembled, so that the mold can manufacture the concrete test block without cracks, thereby The size consistency of the concrete test block with prefabricated cracks and the concrete test block without cracks is ensured, and the accuracy of the comparison experiment is improved. On the other hand, the angle of the die holder in the present invention can be adjusted at will through the torque hinge, which makes the adjustment of the split die more convenient.

进一步地,所述模片支架是由一横架和设置在横架两侧部的竖架构成的门形架体,所述横架包括两相互对称的横向侧板,所述竖架为固定在横向侧板端部的竖向侧板。Further, the die support is a portal frame body composed of a horizontal frame and vertical frames arranged on both sides of the horizontal frame, the horizontal frame includes two symmetrical lateral side plates, and the vertical frame is fixed. Vertical side panels at the ends of the transverse side panels.

进一步地,所述模具本体的外壁上设有相互对称两竖向插孔,所述模片支架的竖向侧板下端插装在所述模具本体的竖向插孔中。Further, the outer wall of the mold body is provided with two vertical sockets symmetrical to each other, and the lower end of the vertical side plate of the die support is inserted into the vertical sockets of the mold body.

进一步地,所述模片支架的两横向侧板内侧壁分别安装所述扭矩铰链,所述扭矩铰链包括夹臂、托座和铰轴,所述扭矩铰链的夹臂固定在所述横向侧板的内壁上,所述模片固定座的两侧部分别固定在两扭矩铰链的托座上。Further, the torque hinges are respectively installed on the inner side walls of the two lateral side plates of the die bracket, the torque hinges include a clamp arm, a bracket and a hinge shaft, and the clamp arms of the torque hinge are fixed on the lateral side plates. On the inner wall of the die, the two sides of the die fixing seat are respectively fixed on the brackets of the two torque hinges.

进一步地,所述模片固定座上设有沿所述铰轴轴线方向延伸的模片插缝,所述裂缝模片插装在所述模片插缝中,所述托座上通过螺纹安装有用于固定裂缝模片与模片固定座相对位置的锁定螺丝。Further, the die fixing seat is provided with a die insertion slot extending along the axis direction of the hinge shaft, the split die is inserted in the die insertion slot, and the bracket is installed by screws. There are locking screws for fixing the relative position of the split die and die holder.

附图说明Description of drawings

图1是本实用新型实施例一的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.

图中、1、模具本体;1-1、竖向插孔;2、模片支架;2-1、横向侧板;2-2、竖向侧板;3、模片固定座;4、扭矩铰链;4-1、夹臂;4-2、托座;4-3、铰轴; 5、裂缝模片;6、锁定螺丝。In the figure, 1, the mold body; 1-1, the vertical jack; 2, the die bracket; 2-1, the lateral side plate; 2-2, the vertical side plate; 3, the die holder; 4, the torque Hinge; 4-1, clamp arm; 4-2, bracket; 4-3, hinge shaft; 5, crack die; 6, locking screw.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

为解决现有模具无法通用于有无裂缝的混凝土试块制造的弊端,本实用新型特提供一种预制混凝土试块裂缝模具,本模具可用于制造带有预制裂缝的混凝土试块以及不带有预制裂缝的混凝土试块,保证试块的一致性,提高实验精度。为了进一步说明本实用新型的结构,结合附图详细说明书如下:In order to solve the disadvantage that the existing molds cannot be generally used for the manufacture of concrete test blocks with or without cracks, the utility model provides a prefabricated concrete test block crack mold, which can be used to manufacture concrete test blocks with prefabricated cracks and without cracks. Prefabricated concrete test blocks with cracks to ensure the consistency of test blocks and improve experimental accuracy. In order to further illustrate the structure of the present utility model, the detailed description is as follows in conjunction with the accompanying drawings:

实施例一Example 1

请参阅图1,一种预制混凝土试块裂缝模具,包括模具本体1,模具本体包括四侧板和一底板,四侧板和一底板围构而成一上部开口的模槽。Please refer to FIG. 1, a prefabricated concrete test block crack mold, including a mold body 1, the mold body includes four side plates and a bottom plate, the four side plates and a bottom plate enclose a mold groove with an upper opening.

所述模具本体上以可拆卸的方式安装模片支架2。所述模片支架是由一横架和设置在横架两侧部的竖架构成的门形架体。所述横架包括两相互对称的横向侧板2-1,所述竖架为固定在横向侧板端部的竖向侧板2-2。本实施例中,竖向侧板焊接在横向侧板的端部。所述模具本体的外壁上设有相互对称两竖向插孔 1-1,本实施例中,模具本体的两对称外壁上焊接插块,插块与模具本体外壁之间构成所述竖向插孔。所述模片支架的竖向侧板下端插装在所述模具本体的竖向插孔中,以此实现模片支架以可拆卸的方式安装在模具本体上。The die support 2 is detachably mounted on the die body. The die support is a portal frame body formed by a horizontal frame and vertical frames arranged on both sides of the horizontal frame. The horizontal frame includes two lateral side plates 2-1 that are symmetrical to each other, and the vertical frame is a vertical side plate 2-2 fixed on the ends of the lateral side plates. In this embodiment, the vertical side plates are welded to the ends of the lateral side plates. The outer wall of the mold body is provided with two mutually symmetrical vertical insertion holes 1-1. In this embodiment, the two symmetrical outer walls of the mold body are welded with plugs, and the vertical plugs are formed between the plug blocks and the outer wall of the mold body. hole. The lower end of the vertical side plate of the die holder is inserted into the vertical socket of the die body, so that the die holder can be detachably mounted on the die body.

所述模片支架上通过扭矩铰链安装模片固定座3。即所述模片支架2的两横向侧板内侧壁分别安装所述扭矩铰链4。扭矩铰链为现有技术部件,可在电商平台通过外购获得,本申请所选用的扭矩铰链型号为HG-TB扭矩铰链。即扭矩铰链包括夹臂4-1、托座4-2和铰轴4-3,夹臂和托座之间连接铰轴,夹臂与托座可实现180°的相对转动,且可承受一定扭矩。所述扭矩铰链的夹臂固定在所述横向侧板的内壁上,所述模片固定座的两侧部分别固定在两扭矩铰链的托座上。即扭矩铰链的夹臂和托座上均设有通孔,扭矩铰链的夹臂通过螺钉固定在所述横向侧板的内壁上,矩铰链的托座通过螺钉与模片固定座连接。如此实现模片固定座可以扭矩铰链的铰轴为轴进行角度翻转,以此改变安装在模片固定座上的裂缝模片的角度。The die holder 3 is mounted on the die holder through a torque hinge. That is, the torque hinges 4 are respectively installed on the inner side walls of the two lateral side plates of the die bracket 2 . The torque hinge is a part of the prior art, which can be obtained through outsourcing on the e-commerce platform. The torque hinge model selected in this application is the HG-TB torque hinge. That is, the torque hinge includes a clamp arm 4-1, a bracket 4-2 and a hinge shaft 4-3. The clamp arm and the bracket are connected with a hinge shaft, and the clamp arm and the bracket can achieve 180° relative rotation, and can withstand a certain amount of torque. The clamping arm of the torque hinge is fixed on the inner wall of the lateral side plate, and the two sides of the die fixing seat are respectively fixed on the brackets of the two torque hinges. That is, the clip arm and the bracket of the torque hinge are provided with through holes, the clip arm of the torque hinge is fixed on the inner wall of the lateral side plate by screws, and the bracket of the moment hinge is connected with the die holder by screws. In this way, the die holder can be turned over by the hinge axis of the torque hinge as the axis, so as to change the angle of the split die mounted on the die holder.

所述模片固定座设于所述模具本体的上方,所述模片固定座上固定有裂缝模片5。本实施例中,所述模片固定座上设有沿所述铰轴轴线方向延伸的模片插缝,所述裂缝模片插装在所述模片插缝中,所述托座上通过螺纹安装有用于固定裂缝模片与模片固定座相对位置的锁定螺丝6。根据实验需要选择不同厚度的裂缝模片,裂缝模片的厚度选择好后,将裂缝模片根据长度需要插入模片插缝中,旋转锁定螺丝令锁定螺丝的顶端顶紧裂缝模片,将裂缝模片固定子在模片固定座上。The die holder is arranged above the die body, and a split die 5 is fixed on the die holder. In this embodiment, the die fixing seat is provided with a die insertion slot extending along the axis of the hinge shaft, the split die is inserted into the die insertion slot, and the bracket passes through the die insertion slot. A locking screw 6 for fixing the relative position of the split die and the die holder is installed on the thread. According to the experimental needs, choose different thicknesses of the crack die. After the thickness of the crack die is selected, insert the crack die into the die slot according to the length. Rotate the locking screw to make the top of the locking screw press against the crack die. The die holder is on the die holder.

预制混凝土试块裂缝模具的使用过程如下:The use process of the precast concrete test block crack mold is as follows:

1)、将模片支架的竖向侧板安装到模具本体的竖向插孔中,使模片支架牢固稳定地安装在模具本体上;1), install the vertical side plate of the die holder into the vertical jack of the die body, so that the die holder is firmly and stably installed on the die body;

2)、根据实验需要,计算好需要预制试块裂缝的宽度(厚度)和长度(深度),选择合适尺寸的钢片作为裂缝模片插入到模片固定座的模片插缝中,并根据长度(深度)需要放在适当的位置,待其位置固定后,将锁定螺丝拧紧,使锁定螺丝顶紧裂缝模片且不会产生任何滑动;2) According to the needs of the experiment, calculate the width (thickness) and length (depth) of the crack of the prefabricated test block, select the appropriate size of the steel sheet as the crack die and insert it into the die slot of the die holder, and according to The length (depth) needs to be placed in an appropriate position. After the position is fixed, tighten the locking screw so that the locking screw is pressed against the crack die without any slippage;

3)、给裂缝模片施加一个外力使之产生扭矩进而以扭矩铰链的铰轴为轴转动一定角度并达到预设实验角度后停止。3), apply an external force to the crack die to generate torque and then rotate a certain angle with the hinge axis of the torque hinge as the axis and stop after reaching the preset experimental angle.

4)、将作为裂缝模片的钢片插入模槽中的部分均匀得涂抹一层润滑油,进行后期的模槽混凝土浇筑工作。4) The part of inserting the steel sheet as the crack die into the die groove should be evenly coated with a layer of lubricating oil, and the concrete pouring of the die groove will be carried out in the later stage.

实施例二Embodiment 2

本实施例中,与实施例一的区别技术特征仅为模片支架与模具本体的可拆卸安装方式,故除此之外的其它结构在本实施例中不做赘述,具体为:In this embodiment, the technical feature that is different from Embodiment 1 is only the detachable installation method of the die bracket and the die body, so other structures other than this are not described in this embodiment, specifically:

所述模具本体的外壁上设有相互对称两螺纹孔。所述模片支架的竖向侧板下端设有与螺孔对应的通孔,模片支架通过贯穿通孔且与模具本体的螺纹孔配合的螺杆固定在模具本体上,以此实现模片支架以可拆卸的方式安装在模具本体上。The outer wall of the mold body is provided with two threaded holes symmetrical to each other. The lower end of the vertical side plate of the die holder is provided with a through hole corresponding to the screw hole, and the die holder is fixed on the die body by a screw which penetrates through the through hole and is matched with the threaded hole of the die body, so as to realize the die holder. Removably mounted on the mold body.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (5)

1. The utility model provides a precast concrete test block crack mould, includes the mould body, its characterized in that: the die comprises a die body and is characterized in that a die piece support is detachably mounted on the die body, a die piece fixing seat is mounted on the die piece support through a torque hinge, the die piece fixing seat is arranged above the die body, and a crack die piece is fixed on the die piece fixing seat.
2. The precast concrete test block crack mold of claim 1, wherein: the die piece support is a door-shaped support body formed by a transverse frame and vertical frames arranged at the two side parts of the transverse frame, the transverse frame comprises two transverse side plates which are mutually symmetrical, and the vertical frames are vertical side plates fixed at the end parts of the transverse side plates.
3. The precast concrete test block crack mold of claim 2, wherein: the die comprises a die body and is characterized in that two vertical insertion holes which are symmetrical to each other are formed in the outer wall of the die body, and the lower ends of vertical side plates of the die piece support are inserted into the vertical insertion holes of the die body.
4. The precast concrete test block crack mold of claim 3, wherein: the torque hinge is respectively installed on the inner side walls of two transverse side plates of the template support and comprises clamping arms, brackets and hinge shafts, the clamping arms of the torque hinge are fixed on the inner walls of the transverse side plates, and two side parts of the template fixing seat are respectively fixed on the brackets of the two torque hinges.
5. The precast concrete test block crack mold of claim 4, wherein: the supporting seat is provided with a supporting seat, the supporting seat is provided with a hinge shaft, the hinge shaft is hinged with the supporting seat, the supporting seat is provided with a hinge plate fixing seat, the hinge shaft is hinged with the supporting seat, the hinge plate fixing seat is provided with a hinge plate fixing seat, the hinge plate fixing seat is provided with a hinge plate inserting slit extending along the axis direction of the hinge.
CN201922322116.8U 2019-12-20 2019-12-20 Precast concrete test block crack mould Expired - Fee Related CN211640360U (en)

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* Cited by examiner, † Cited by third party
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CN112415175A (en) * 2020-12-15 2021-02-26 中国路桥工程有限责任公司 Physical model test device for ground fissure
CN114000866A (en) * 2022-01-04 2022-02-01 中国矿业大学(北京) Device and method for testing rock mass structural characteristics while drilling
CN114559532A (en) * 2022-03-07 2022-05-31 北京市市政工程研究院 Preparation method of concrete center crack

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112415175A (en) * 2020-12-15 2021-02-26 中国路桥工程有限责任公司 Physical model test device for ground fissure
CN112415175B (en) * 2020-12-15 2023-01-06 中国路桥工程有限责任公司 Physical model test device for ground fissure
CN114000866A (en) * 2022-01-04 2022-02-01 中国矿业大学(北京) Device and method for testing rock mass structural characteristics while drilling
CN114559532A (en) * 2022-03-07 2022-05-31 北京市市政工程研究院 Preparation method of concrete center crack

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