CN211639403U - Auto parts are with dust collector that polishes - Google Patents
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- CN211639403U CN211639403U CN201922202491.9U CN201922202491U CN211639403U CN 211639403 U CN211639403 U CN 211639403U CN 201922202491 U CN201922202491 U CN 201922202491U CN 211639403 U CN211639403 U CN 211639403U
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- 239000000428 dust Substances 0.000 title claims abstract description 116
- 238000005192 partition Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 9
- 238000010521 absorption reaction Methods 0.000 abstract 2
- 239000008187 granular material Substances 0.000 abstract 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 21
- 230000009471 action Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种打磨除尘装置,特别涉及一种汽车零件用打磨除尘装置,属于打磨设备技术领域。The utility model relates to a grinding and dust-removing device, in particular to a grinding and dust-removing device for automobile parts, which belongs to the technical field of grinding equipment.
背景技术Background technique
在汽车零部件生产的过程中,需要用到打磨刀具对零部件进行打磨,从而将零部件表面打磨光滑,现有技术中使用打磨刀具打磨汽车零部件时存在以下的问题:In the production process of auto parts, grinding tools are needed to grind the parts, so as to smooth the surface of the parts. In the prior art, the following problems exist when using grinding tools to polish auto parts:
1、打磨刀具为单面刀刃切削,切割效率低,刀具磨损大,被加工零部件的一致性较差;1. The grinding tool is single-sided cutting, the cutting efficiency is low, the tool wear is large, and the consistency of the processed parts is poor;
2、打磨过程中会产生大量的碎屑和粉尘颗粒,而且不能及时除去打磨刀具表面的碎屑和粉尘颗粒,碎屑和粉尘颗粒影响被加工零部件表面的光滑度和一致性,被加工后的零部件质量差。2. A large amount of debris and dust particles will be generated during the grinding process, and the debris and dust particles on the surface of the grinding tool cannot be removed in time. The debris and dust particles affect the smoothness and consistency of the surface of the machined parts. parts are of poor quality.
实用新型内容Utility model content
本实用新型提出了一种汽车零件用打磨除尘装置,解决了现有技术中打磨刀具切割效率低、磨损率高、加工后的零部件质量差、产生的碎屑和粉颗粒不能及时除去的问题。The utility model proposes a grinding and dust removal device for automobile parts, which solves the problems in the prior art of low cutting efficiency of grinding tools, high wear rate, poor quality of processed parts, and inability to remove debris and powder particles produced in time .
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:
本实用新型提供了一种汽车零件用打磨除尘装置,包括底座、支撑柱和打磨刀,所述底座上设置有电动滑轨,所述电动滑轨上安装有电动滑块,所述电动滑块上安装有支撑柱,所述支撑柱的顶端安装有伺服电机,所述伺服电机的输出端安装有旋转盘,所述旋转盘上安装有打磨刀,所述打磨刀的下方设置有吸尘斗,所述吸尘斗的尾端通过软管连通在吸尘箱上。The utility model provides a grinding and dust removal device for automobile parts, which comprises a base, a support column and a grinding knife, an electric sliding rail is arranged on the base, an electric sliding block is installed on the electric sliding rail, and the electric sliding block is arranged on the electric sliding rail. A support column is installed on the support column, a servo motor is installed at the top of the support column, a rotating disk is installed at the output end of the servo motor, a grinding knife is installed on the rotating disk, and a dust hopper is installed under the grinding knife , and the tail end of the dust bucket is connected to the dust collector through a hose.
作为本实用新型的一种优选技术方案,所述旋转盘的边沿处设置有两个凸出的安装板,所述打磨刀通过螺栓固定在两个安装板之间,所述旋转盘的尾端穿过支撑柱的顶端,并通过轴承固定在支撑柱上,所述旋转盘的尾端还通过联轴器联接在伺服电机的输出端。As a preferred technical solution of the present invention, two protruding mounting plates are arranged on the edge of the rotating disk, the grinding knife is fixed between the two mounting plates by bolts, and the tail end of the rotating disk is Passing through the top end of the support column and fixed on the support column through a bearing, the rear end of the rotating disk is also connected to the output end of the servo motor through a coupling.
作为本实用新型的一种优选技术方案,所述打磨刀包括环形安装板以及环形安装板内设置的多个刀片,多个所述刀片在环形安装板成环形排列,多个所述刀片的同一侧还形成一个圆弧面,并在其圆弧面上设置有弧形刀刃。As a preferred technical solution of the present invention, the sharpening knife includes an annular mounting plate and a plurality of blades arranged in the annular mounting plate, the plurality of blades are arranged in a ring on the annular mounting plate, and the same A circular arc surface is also formed on the side, and an arc-shaped blade is arranged on the circular arc surface.
作为本实用新型的一种优选技术方案,所述吸尘斗通过其上套设的固定环连接在支撑柱上,所述吸尘斗的两侧还设置有挡板,两个所述挡板分别位于旋转盘的两侧。As a preferred technical solution of the present invention, the dust hopper is connected to the support column through a fixing ring sleeved on the dust hopper, and baffles are also provided on both sides of the dust hopper. are located on both sides of the rotating disc.
作为本实用新型的一种优选技术方案,所述底座的前端两侧均安装有定位器,两个所述定位器对称,所述底座的一侧还安装有控制器,所述电动滑轨、电动滑块、伺服电机、定位器和吸尘箱均电连接控制器。As a preferred technical solution of the present utility model, positioners are installed on both sides of the front end of the base, the two positioners are symmetrical, a controller is also installed on one side of the base, and the electric slide rail, The electric slider, servo motor, positioner and vacuum box are all electrically connected to the controller.
作为本实用新型的一种优选技术方案,所述吸尘箱的内部顶端安装有吸尘电机,所述吸尘电机电连接控制器,所述吸尘箱在吸尘电机上方的位置处设置有多个气孔,所述吸尘电机的输出端还安装有叶轮,所述吸尘电机的下方通过隔板隔有一个风道。As a preferred technical solution of the present invention, a vacuum motor is installed at the inner top of the vacuum box, the vacuum motor is electrically connected to the controller, and the vacuum box is provided with a vacuum cleaner at a position above the vacuum motor. There are a plurality of air holes, an impeller is also installed at the output end of the vacuum motor, and an air duct is separated by a partition plate below the vacuum motor.
作为本实用新型的一种优选技术方案,所述风道的下方还安装有倾斜的过滤网,所述过滤网将其上方隔为过滤通道,所述软管连通在过滤网倾斜面的顶端,所述过滤网的尾端还向下弯折,所述过滤网的尾端将吸尘箱的中部隔成碎片通道和粉尘通道,所述粉尘通道位于过滤网的倾斜面底端。As a preferred technical solution of the present invention, an inclined filter screen is also installed below the air duct, the filter screen divides the upper part of the air duct into a filter channel, and the hose is connected to the top of the inclined surface of the filter screen, The rear end of the filter screen is also bent downward, and the rear end of the filter screen divides the middle part of the dust collector into a debris channel and a dust channel, and the dust channel is located at the bottom end of the inclined surface of the filter screen.
作为本实用新型的一种优选技术方案,所述吸尘箱的底端还安装有收集抽屉,所述收集抽屉内通过隔板隔成收集槽和粉尘槽,所述收集槽和粉尘槽分别对应碎片通道和粉尘通道,所述粉尘槽内还设置有粘尘垫。As a preferred technical solution of the present invention, a collection drawer is also installed at the bottom end of the dust collector, and the collection drawer is divided into a collection groove and a dust groove by a partition, and the collection groove and the dust groove correspond to The debris channel and the dust channel are also provided with sticky dust pads in the dust tank.
本实用新型所达到的有益效果是:本实用新型的一种汽车零件用打磨除尘装置与现有技术相比,具有以下的有益效果:The beneficial effects achieved by the utility model are as follows: compared with the prior art, the polishing and dust removal device for automobile parts of the present utility model has the following beneficial effects:
1、本实用新型的打磨除尘装置采用将具有弧形刀刃的多个刀片设置为一体结构的打磨刀,可适用于加工球面零部件,而且切削效率高、磨损率低,震动小,以便于提高打磨效率,保证了被加工零部件的质量。1. The grinding and dust removal device of the present utility model adopts a grinding knife with a plurality of blades with arc-shaped cutting edges arranged into one structure, which is suitable for processing spherical parts, and has high cutting efficiency, low wear rate and small vibration, so as to improve the Grinding efficiency ensures the quality of processed parts.
2、本实用新型的打磨除尘装置通过将打磨刀安装在旋转盘凸出的两个安装板之间,可以使产生的碎屑和粉尘颗粒在吸尘箱的作用下,从两个安装板之间间隙快速下落,被吸尘斗吸入吸尘箱中,通过过滤网过滤作用,将碎屑和粉尘颗粒分离,分别落入收集槽和粉尘槽中,以便于处理,可以快速除去打磨刀表面残留的碎屑和粉尘颗粒,便于提高打磨质量,保证了被加工零部件表面的光滑度,有利于提高被加工零部件的质量。2. The grinding and dust removal device of the present utility model installs the grinding knife between the two mounting plates protruding from the rotating disc, so that the generated debris and dust particles can be removed from the two mounting plates under the action of the vacuum box. It falls quickly in the gap, and is sucked into the dust box by the dust bucket, and the debris and dust particles are separated by the filtering effect of the filter screen, and fall into the collection tank and the dust tank respectively, which is convenient for processing and can quickly remove the residue on the surface of the grinding knife. The debris and dust particles are easy to improve the grinding quality, ensure the smoothness of the surface of the parts to be processed, and help improve the quality of the parts to be processed.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1是本实用新型提出的一种汽车零件用打磨除尘装置的主观结构示意图;Fig. 1 is the subjective structure schematic diagram of a kind of automobile parts grinding and dust removal device proposed by the present utility model;
图2是本实用新型提出的一种汽车零件用打磨除尘装置的侧面结构示意图;Fig. 2 is the side structure schematic diagram of a kind of grinding and dedusting device for automobile parts proposed by the present utility model;
图3是本实用新型提出的一种汽车零件用打磨除尘装置的打磨刀结构示意图;3 is a schematic structural diagram of a grinding knife of a grinding and dust-removing device for automobile parts proposed by the present utility model;
图4是本实用新型提出的一种汽车零件用打磨除尘装置的打磨刀侧视图;4 is a side view of a grinding knife of a grinding and dust removal device for automobile parts proposed by the present utility model;
图5是本实用新型提出的一种汽车零件用打磨除尘装置的吸尘箱内部结构示意图;Figure 5 is a schematic diagram of the internal structure of a dust collector of a grinding and dust removal device for automobile parts proposed by the present utility model;
图中:1、底座;2、电动滑轨;3、电动滑块;4、支撑柱;5、伺服电机;6、旋转盘;7、打磨刀;71、刀片;72、弧形刀刃;8、吸尘斗;9、挡板;10、软管;11、定位器;12、吸尘箱;13、收集抽屉;14、气孔;15、吸尘电机;16、叶轮;17、风道;18、过滤通道;19、过滤网;20、碎片通道;21、粉尘通道;22、收集槽;23、粉尘槽;24、粘尘垫;25、控制器。In the picture: 1. Base; 2. Electric slide rail; 3. Electric sliding block; 4. Support column; 5. Servo motor; 6. Rotating disc; 7. Grinding knife; 71. Blade; 72. Curved blade; 8 , vacuum bucket; 9, baffle; 10, hose; 11, locator; 12, vacuum box; 13, collection drawer; 14, air hole; 15, vacuum motor; 16, impeller; 17, air duct; 18, filter channel; 19, filter screen; 20, debris channel; 21, dust channel; 22, collection tank; 23, dust tank; 24, sticky dust pad; 25, controller.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model.
实施例1Example 1
如图1-5所示,本实用新型提供了一种汽车零件用打磨除尘装置,包括底座1、支撑柱4和打磨刀7,底座1上设置有电动滑轨2,电动滑轨2上安装有电动滑块3,电动滑块3上安装有支撑柱4,支撑柱4的顶端安装有伺服电机5,伺服电机5的输出端安装有旋转盘6,旋转盘6上安装有打磨刀7,打磨刀7的下方设置有吸尘斗8,吸尘斗8的尾端通过软管10连通在吸尘箱12上。As shown in Figures 1-5, the present utility model provides a grinding and dust removal device for automobile parts, which includes a base 1, a
旋转盘6的边沿处设置有两个凸出的安装板,打磨刀7通过螺栓固定在两个安装板之间,旋转盘6的尾端穿过支撑柱4的顶端,并通过轴承固定在支撑柱4上,旋转盘6的尾端还通过联轴器联接在伺服电机5的输出端。Two protruding mounting plates are arranged at the edge of the rotating
通过伺服电机5带动旋转盘6转动,使旋转盘6上的打磨刀7快速旋转,打磨切削被加工的零部件,而且打磨刀7安装在旋转盘6凸出的两个安装板之间,产生的碎屑和粉尘颗粒在吸尘箱12的作用下,从两个安装板之间的间隙快速下落,被吸尘斗8快速吸入吸尘箱12中,从而除去打磨刀7表面的碎屑和粉尘颗粒。The
打磨刀7包括环形安装板以及环形安装板内设置的多个刀片71,多个刀片71在环形安装板成环形排列,多个刀片71的同一侧还形成一个圆弧面,并在其圆弧面上设置有弧形刀刃72,采用将具有弧形刀刃72的多个刀片71设置为一体结构的打磨刀7,可适用于加工球面零部件,而且切削效率高、磨损率低,震动小。The
吸尘斗8通过其上套设的固定环连接在支撑柱4上,吸尘斗8的两侧还设置有挡板9,两个挡板9分别位于旋转盘6的两侧,挡板9可以阻挡打磨切削时飞溅的碎屑,使碎屑被吸尘斗8吸入吸尘箱12中。The
底座1的前端两侧均安装有定位器11,两个定位器11对称,底座1的一侧还安装有控制器25,电动滑轨2、电动滑块3、伺服电机5、定位器11和吸尘箱12均电连接控制器25,控制器25为S7-300PLC控制器,可以通过编程命令,控制电动滑轨2、电动滑块3、伺服电机5、定位器11和吸尘箱12的工作。
实施例1Example 1
如图1-5所示,吸尘箱12的内部顶端安装有吸尘电机15,吸尘电机15电连接控制器25,吸尘箱12在吸尘电机15上方的位置处设置有多个气孔14,吸尘电机15的输出端还安装有叶轮16,吸尘电机15的下方通过隔板隔有一个风道17。As shown in FIGS. 1-5 , a
吸尘电机15带动叶轮16高速旋转,在吸尘箱12内产生负压,使吸尘斗8可以吸取碎屑和粉尘颗粒。The
风道17的下方还安装有倾斜的过滤网19,过滤网19将其上方隔为过滤通道18,软管10连通在过滤网19倾斜面的顶端,过滤网19的尾端还向下弯折,过滤网19的尾端将吸尘箱12的中部隔成碎片通道20和粉尘通道21,粉尘通道21位于过滤网19的倾斜面底端。An
吸尘箱12的底端还安装有收集抽屉13,收集抽屉13内通过隔板隔成收集槽22和粉尘槽23,收集槽22和粉尘槽23分别对应碎片通道20和粉尘通道21,粉尘槽23内还设置有粘尘垫24。A
碎屑和粉尘颗粒被吸入吸尘箱12中后,在过滤网19的作用下,使碎屑沿着过滤网19的倾斜面,通过碎片通道20掉入收集槽22中,粉尘颗粒通过粉尘通道21落入粉尘槽23中,黏粘到粘尘垫24上,以便于从吸尘箱12中取出收集抽屉13分别处理碎屑和粉尘颗粒。After the debris and dust particles are sucked into the
具体的,在使用时,通过控制器25控制电动滑块3在电动滑轨2中向前移动,同时,控制伺服电机5带动旋转盘6转动,使旋转盘6上的打磨刀7快速旋转,打磨切削被加工的零部件,产生的碎屑和粉尘颗粒在吸尘箱12的作用下,从两个安装板之间的间隙快速下落,被吸尘斗8快速吸入吸尘箱12中,从而除去打磨刀7表面的碎屑和粉尘颗粒,当定位器11感应到电动滑块3达到预设的工位时,其发送信号给控制器25,使控制器25控制电动滑块3在电动滑轨2中向后移动,伺服电机5停止工作,打磨刀7停止打磨工作,以防止被加工零件打磨切削过度,不合格的情况出现,一段时间后,吸尘箱12内的吸尘电机15也停止工作;Specifically, during use, the
而且在吸尘箱12中,吸尘电机15带动叶轮16高速旋转,在吸尘箱12内产生负压,使吸尘斗8可以将碎屑和粉尘颗粒快速吸入吸尘箱12中后,在过滤网19的作用下,使碎屑沿着过滤网19的倾斜面,通过碎片通道20掉入收集槽22中,粉尘颗粒通过粉尘通道21落入粉尘槽23中,黏粘到粘尘垫24上,以便于从吸尘箱12中取出收集抽屉13分别处理碎屑和粉尘颗粒。Moreover, in the
本实用新型的打磨除尘装置采用将具有弧形刀刃72的多个刀片71设置为一体结构的打磨刀7,可适用于加工球面零部件,而且切削效率高、磨损率低,震动小;通过将打磨刀7安装在旋转盘6凸出的两个安装板之间,可以使产生的碎屑和粉尘颗粒在吸尘箱12的作用下,从两个安装板之间间隙快速下落,被吸尘斗8吸入吸尘箱12中,通过过滤网19过滤作用,将碎屑和粉尘颗粒分离,分别落入收集槽22和粉尘槽23中,以便于处理,可以快速除去打磨刀7表面残留的碎屑和粉尘颗粒,便于提高打磨质量,保证了被加工零部件表面的光滑度,有利于提高被加工零部件的质量。The grinding and dedusting device of the present invention adopts a grinding
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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