CN211638492U - Steel pipe cutting device - Google Patents
Steel pipe cutting device Download PDFInfo
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- CN211638492U CN211638492U CN202020227441.6U CN202020227441U CN211638492U CN 211638492 U CN211638492 U CN 211638492U CN 202020227441 U CN202020227441 U CN 202020227441U CN 211638492 U CN211638492 U CN 211638492U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 52
- 239000010959 steel Substances 0.000 title claims abstract description 52
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于机械零部件加工领域,具体涉及一种钢管切割装置。The utility model belongs to the field of mechanical parts processing, in particular to a steel pipe cutting device.
背景技术Background technique
现有的钢管切割机构通常用固定的夹具卡夹钢管,通常不可以对钢管进行斜面切割,对钢管进行斜面切割时,需要重新安装夹具或者重新对钢管进行夹紧,操作起来不方便,且斜面角度不精准,出现误差,出现质量问题。The existing steel pipe cutting mechanism usually uses a fixed fixture to clamp the steel pipe. Usually, the steel pipe cannot be beveled. When the steel pipe is beveled, it is necessary to re-install the fixture or re-clamp the steel pipe, which is inconvenient to operate, and the inclined plane The angle is not accurate, errors occur, and quality problems occur.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种钢管切割装置,在工作台上设置转动机构和转动角度标识,将待切割钢管装夹在转动机构上,根据设计转动一个准确的角度,再进行切割,能进行准确的钢管斜面切割作业。In order to solve the above problems, the utility model provides a steel pipe cutting device. A rotating mechanism and a rotating angle mark are arranged on the worktable, and the steel pipe to be cut is clamped on the rotating mechanism, and is rotated at an accurate angle according to the design, and then the cutting is performed. , can carry out accurate steel pipe bevel cutting operation.
为达到上述目的,本实用新型采用的技术方案是:一种钢管切割装置,包括工作台、钢管夹紧机构以及切割机,工作台下方设置下支撑柱,工作台中设置有圆环,圆环和工作台转动连接,圆环的顶面设置钢管夹紧机构,圆环的底面设置转动驱动机构,圆环的侧面设置限位机构,切割机可升降的设置在工作台的上方,工作台上靠近圆环的一周设置有角度刻度,圆环上设置刻度指针标记。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: a steel pipe cutting device, including a workbench, a steel pipe clamping mechanism and a cutting machine, a lower support column is arranged under the workbench, a circular ring is arranged in the workbench, and the circular ring and The worktable is connected by rotation. The top surface of the ring is provided with a steel pipe clamping mechanism, the bottom surface of the ring is provided with a rotating drive mechanism, and the side of the ring is provided with a limit mechanism. The cutting machine can be raised and lowered above the worktable. The circumference of the ring is provided with an angle scale, and the scale pointer mark is set on the ring.
钢管夹紧机构包括夹紧块、夹紧螺栓以及两个套管,套管上开设螺纹孔,夹紧螺栓设置在所述螺纹孔中,夹紧螺栓的端面设置连接片,夹紧块上开设凹槽,连接片嵌入夹紧块;夹紧块接触钢管的面为弧形,并且设置有防滑结构。The steel pipe clamping mechanism includes a clamping block, a clamping bolt and two sleeves. The sleeve is provided with a threaded hole, the clamping bolt is arranged in the threaded hole, the end face of the clamping bolt is provided with a connecting piece, and the clamping block is provided with a threaded hole. The groove, the connecting piece is embedded in the clamping block; the surface of the clamping block contacting the steel pipe is arc-shaped, and is provided with a non-slip structure.
工作台上开设贯穿的环形通槽,环形通槽内壁上开设第一滑槽和第二滑槽,圆环的侧面设置有第一限位环和第二限位环,第一限位环嵌入第一滑槽中,第二限位环嵌入第二滑槽中。An annular through groove is set on the worktable, a first chute and a second chute are set on the inner wall of the annular through groove, a first limit ring and a second limit ring are arranged on the side of the circular ring, and the first limit ring is embedded In the first chute, the second limit ring is embedded in the second chute.
所述环形通槽的断面为T形,圆环的断面为T形,圆环嵌入环形通槽中。The section of the annular through groove is T-shaped, the section of the ring is T-shaped, and the annular ring is embedded in the annular through groove.
圆环的底面设置有环形从动齿轮,圆环的下方设置有主动齿轮,主动齿轮与环形从动齿轮相互啮合,主动齿轮连接转动驱动机构的输出端,转动驱动机构包括驱动电机,驱动电机的输出轴固定连接主动齿轮。The bottom surface of the ring is provided with a ring driven gear, and the lower part of the ring is provided with a driving gear, the driving gear and the ring driven gear are meshed with each other, the driving gear is connected to the output end of the rotating driving mechanism, and the rotating driving mechanism includes a driving motor, and the driving motor The output shaft is fixedly connected with the driving gear.
所述限位机构包括螺纹杆,工作台的侧面开设螺纹孔,螺纹杆的一端伸入所述螺纹孔中,另一端设置在工作台的外侧,并设置有把手;圆环上还设置有调节手柄。The limiting mechanism comprises a threaded rod, a threaded hole is provided on the side of the worktable, one end of the threaded rod extends into the threaded hole, and the other end is set on the outside of the worktable, and is provided with a handle; the ring is also provided with an adjustment handle.
工作台的顶面设置有上支撑柱和顶板,顶板设置在上支撑柱的顶端,顶板上设置有升降机构,升降机构的输出端连接切割机。The top surface of the worktable is provided with an upper support column and a top plate, the top plate is arranged on the top of the upper support column, a lift mechanism is arranged on the top plate, and the output end of the lift mechanism is connected to the cutting machine.
升降机构采用液压缸,液压缸的底面与顶板连接,液压缸的活塞杆连接切割机。The lifting mechanism adopts a hydraulic cylinder, the bottom surface of the hydraulic cylinder is connected with the top plate, and the piston rod of the hydraulic cylinder is connected with the cutting machine.
工作台上开设切割槽,切割槽开设在切割机的切割轮正下方。A cutting groove is set on the worktable, and the cutting groove is set directly under the cutting wheel of the cutting machine.
下支撑柱底部连接有底座,底座的中心设置有中心支撑管,中心支撑管的顶面连接工作台,中心支撑管还连通切割槽。The bottom of the lower support column is connected with a base, the center of the base is provided with a central support pipe, the top surface of the central support pipe is connected with the worktable, and the central support pipe is also connected with the cutting groove.
与现有技术相比,本实用新型至少具有以下有益效果:工作台中设置有圆环,圆环和工作台转动连接,圆环的顶面设置钢管夹紧机构,圆环的底面设置转动驱动机构,钢管夹紧机构与圆环连接,通过圆环在工作台内转动带动钢管夹紧机构旋转,使钢管夹紧机构与切割轮呈现各种夹角进行切割,圆环底部设置转动驱动机构,切割斜面时无需对钢管重新进行夹紧,通过转动驱动机构旋转圆环即可,而且操作方便,工作台上靠近圆环的一周设置有角度刻度,圆环上设置刻度指针标记,观察圆环表面环形设有的刻度与刻度指针,保证了钢管夹角的准确程度,圆环的侧面设置限位机构,避免切割时角度出现偏差,提高切割质量,降低返工率,间接的提高了工作效率。Compared with the prior art, the utility model has at least the following beneficial effects: a circular ring is arranged in the worktable, the circular ring and the worktable are rotatably connected, the top surface of the circular ring is provided with a steel pipe clamping mechanism, and the bottom surface of the circular ring is provided with a rotary drive mechanism , The steel pipe clamping mechanism is connected with the ring, and the steel pipe clamping mechanism is rotated through the rotation of the ring in the worktable, so that the steel pipe clamping mechanism and the cutting wheel present various angles for cutting. There is no need to re-clamp the steel pipe when it is inclined, and the ring can be rotated by rotating the driving mechanism, and the operation is convenient. There is an angle scale on the circumference of the worktable near the ring, and the scale pointer mark is set on the ring. Observe the ring on the surface of the ring. The scale and scale pointer are provided to ensure the accuracy of the included angle of the steel pipe. A limit mechanism is set on the side of the ring to avoid deviation of the angle during cutting, improve the cutting quality, reduce the rework rate, and indirectly improve the work efficiency.
进一步的,钢管夹紧机构包括夹紧块、夹紧螺栓以及两个套管,套管上开设螺纹孔,夹紧螺栓设置在所述螺纹孔中,夹紧螺栓的端面设置连接片,夹紧块上开设凹槽,连接片嵌入夹紧块;夹紧块接触钢管的面为弧形,并且设置有防滑结构;一方面通过夹紧螺栓向钢管施加压力,夹紧力足够大,而且夹紧块的设置为弧形面增大接触面,并且防滑,进一步提高装夹钢管的牢固性。Further, the steel pipe clamping mechanism includes a clamping block, a clamping bolt and two sleeves, a threaded hole is provided on the sleeve, the clamping bolt is arranged in the threaded hole, and the end face of the clamping bolt is provided with a connecting piece, and the clamping bolt is clamped. There is a groove on the block, and the connecting piece is embedded in the clamping block; the surface of the clamping block contacting the steel pipe is arc-shaped, and is provided with a non-slip structure; on the one hand, pressure is applied to the steel pipe through the clamping bolt, the clamping force is large enough, and the clamping The setting of the block is an arc surface to increase the contact surface and anti-skid, which further improves the firmness of the clamped steel pipe.
进一步的,圆环的底面设置有环形从动齿轮,圆环的下方设置有主动齿轮,主动齿轮与环形从动齿轮相互啮合,主动齿轮连接转动驱动机构的输出端,转动驱动机构包括驱动电机,驱动电机的输出轴固定连接主动齿轮,通过驱动电机使圆环转动,节省人力,而且效率高,有助于实现自动化切割。Further, the bottom surface of the ring is provided with a ring driven gear, and the bottom of the ring is provided with a driving gear, the driving gear and the ring driven gear are meshed with each other, the driving gear is connected to the output end of the rotating drive mechanism, and the rotating drive mechanism includes a drive motor, The output shaft of the driving motor is fixedly connected with the driving gear, and the ring is rotated by the driving motor, which saves manpower, and has high efficiency, which is helpful to realize automatic cutting.
进一步的,工作台上开设切割槽,切割槽开设在切割机的切割轮正下方,下支撑柱底部连接有底座,底座的中心设置有中心支撑管,中心支撑管的顶面连接工作台,中心支撑管还连通切割槽,切割的金属屑经过中心支撑管从切割槽中清理出来,在切割槽中累积,而且清理更容易。Further, a cutting groove is set on the worktable, the cutting groove is set directly under the cutting wheel of the cutting machine, the bottom of the lower support column is connected with a base, the center of the base is provided with a central support tube, and the top surface of the central support tube is connected to the workbench, and the center The support pipe is also connected to the cutting groove, and the cut metal chips are cleaned out from the cutting groove through the central support pipe, and accumulated in the cutting groove, and the cleaning is easier.
附图说明Description of drawings
图1是本实用新型所述结构的结构图。Figure 1 is a structural diagram of the structure of the present invention.
图2是本实用新型所述结构的工作台侧视图。Figure 2 is a side view of the workbench of the structure of the present invention.
图3是本实用新型所述结构环形从动齿轮仰视图。FIG. 3 is a bottom view of the annular driven gear with the structure according to the present invention.
图4a图1中A处局部放大图。Figure 4a is an enlarged view of part A in Figure 1 .
图4b是图1中B处局部放大图。FIG. 4b is a partial enlarged view of B in FIG. 1 .
图中:1-工作台、2-下支撑柱、3-底座、4-中心支撑管、5-驱动电机、6-主动齿轮、7-固定板、8-圆环、9-切割槽、10-托盘、11-套管、12-上支撑柱、13-上固定板、14-切割机电机、15-安装板、16-液压缸、17-切割机、18-第一把手、19-螺纹杆、20-T形螺纹杆、21-轴承、22-轴承、23-限位块、24-环形从动齿轮、25-刻度指针、26-调节手柄、27-第一限位环、28-第一滑槽、29-第二限位环、30-第二滑槽、31-环形通槽、32-腔体、33-夹紧块。In the picture: 1- worktable, 2- lower support column, 3- base, 4- center support pipe, 5- drive motor, 6- driving gear, 7- fixing plate, 8- ring, 9- cutting groove, 10 -Pallet, 11-Sleeve, 12-Upper support column, 13-Upper fixing plate, 14-Cut motor, 15-Installation plate, 16-Hydraulic cylinder, 17-Cut, 18-First handle, 19-Threaded rod , 20-T-shaped threaded rod, 21-bearing, 22-bearing, 23-limit block, 24-ring driven gear, 25-scale pointer, 26-adjustment handle, 27-first limit ring, 28-th A chute, 29-second limit ring, 30-second chute, 31-annular through groove, 32-cavity, 33-clamping block.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1、图2、图3所示,一种钢管切割装置,包括工作台1,工作台1底端四角处分别固定连接有四个下支撑柱2,工作台1底端相对设有底座3,四个下支撑柱2底端分别固定连接底座3顶端四角处,工作台1上中央处设环形通槽31,环形通槽31内壁中央设有第一滑槽28,环形通槽31内设有圆环8,圆环8外壁中央处固定套接有第一限位环27,第一限位环27插入第一滑槽28并与其滑动连接,第一滑槽28内壁与第一限位环27内壁贴合,环形通槽31内壁与圆环8外壁贴合,圆环8底端固定连接有环形从动齿轮24,环形从动齿轮24与圆环8轴心相对设置,圆环8内壁中央固定连接有第二限位环29;圆环8内设有托盘10,托盘10顶端中央处设有切割槽9,托盘10外壁中央设有第二滑槽30,第二限位环29插入第二滑槽30内并与滑动连接,第二滑槽30内壁与第二限位环29外壁贴合,圆环8内壁与托盘10外壁贴合,托盘10底端中央处固定连接有中心支撑管4,中心支撑管4与底座3顶端中央处固定连接。As shown in Figure 1, Figure 2, Figure 3, a steel pipe cutting device includes a
工作台1底端一侧固定安装有下固定板7,固定板7一侧固定安装驱动电机5,驱动电机5输出端固定安装有主动齿轮6,主动齿轮6与环形从动齿轮24啮合;A lower fixing plate 7 is fixedly installed on one side of the bottom end of the
参考图4b,圆环8顶端对称固定连接有两个套管11,套管11内设有夹紧块33,夹紧块33内嵌入有可以旋转的轴承21,所述套管11上螺接有T形螺纹杆20,所述T形螺纹杆20穿过套管11伸入夹紧块33内与轴承21固定连接,所述T形螺纹杆20与夹紧块33旋转连接,所述圆环8顶端固定连接有调节手柄26,所述圆环8顶端环形设置有刻度,所述工作台1顶端一侧设有刻度指针25,所述刻度指针25正对圆环8顶端环形设置的刻度,所述工作台1顶端四角处分别固定连接有四个上支撑柱12,所述工作台1顶端相对设置有上固定板13,所述上固定板13底端四角处与上支撑柱12顶端固定连接,所述上固定板13底端中央处固定安装有液压缸16,所述液压缸16输出端固定安装有安装板15,所述安装板15底端固定安装有切割机电机14,所述切割机电机14输出端安装有切割机17,所述切割槽9位于切割机17正下方。Referring to Fig. 4b, two
参考图1和图4a,工作台一侧设有腔体32,腔体32内设有滑动连接的限位块23,限位块23内嵌入有可以旋转轴承22,工作台1一侧通过螺纹连接有螺纹杆19,螺纹杆19一端穿入腔体32内并伸入限位块23内与轴承22一端固定连接,螺纹杆19与限位块23旋转连接,螺纹杆19另一端固定连接有第一把手18,旋转螺纹杆19,能使限位块23夹紧圆环8或松开,从而起到限位作用。Referring to Figure 1 and Figure 4a, a
可选的,圆环8的底部设置有若干滚珠,工作台1上沿圆环8所在的圆周上开设凹槽,所述滚珠设置在凹槽中,圆环8能沿着工作台1转动。Optionally, the bottom of the
优选的,升降机构采用液压缸16,液压缸16的底面与顶板13通过螺栓连接,液压缸16的活塞杆连接切割机17,可选的,活塞杆的自由端面设置安装板15,安装板15连接切割机和活塞杆;液压缸16通过管路与液压站连接。Preferably, the lifting mechanism adopts a
可选的,升降机构采用丝杆螺母副,切割机连接丝杆螺母,丝杆与顶板13转动连接,顶板上设置一个电机,电机能驱动丝杆转动,丝杆螺母副的两侧设置有导轨,切割机通过连接杆与导轨连接,增强升降机构对切割机17升降过程的稳定性。Optionally, the lifting mechanism adopts a screw nut pair, the cutting machine is connected with the screw nut, the screw rod is rotatably connected with the
中心支撑管4的直径大于切割槽9的宽度3-4cm,中心支撑管4还连通切割槽9,中心支撑管4的下方设置金属屑出口。The diameter of the central support pipe 4 is 3-4 cm larger than the width of the cutting
可选的,切割槽9的底面为弧形。Optionally, the bottom surface of the cutting
固定板7与工作台1通过焊接连接。The fixing plate 7 is connected with the
工作原理:首先将本装置放置在工作区域,当需要对钢管切割倾斜表面时,此时接通下驱动电机5的电源,因为驱动电机输出端固定连接有主动齿轮6,主动齿轮6与环形从动齿轮24啮合,环形从动齿轮24与圆环8固定连接,圆环8与第一限位环27和第二限位环29固定连接,与第一限位环27在第一滑槽28内旋转滑动,第二限位环29在第二滑槽30内旋转滑动,这样通过驱动电机5带动圆环8进行旋转滑动来调节钢管在切割时所需要的截面角度,圆环8顶端设置有角度刻度表,工作台1顶端一侧设置有刻度指针25,这样可以很好的观察具体数值,当即将达到所需要角度时,可以关闭驱动电机5,推动圆环8顶端的调节手柄26来进行微调,达到所需要角度,限位块23内嵌入的轴承22与螺纹杆19固定连接,螺纹19与工作台1一侧螺接,当圆环8调节至所需角度时,旋转螺纹杆19一侧固定连接的第一把手18可以使螺纹杆19推动限位块23对圆环8进行夹紧,圆环8夹紧后钢管的一端伸入两个套管11内,因为T形螺纹杆20与轴承21固定连接,且轴承21在夹紧块33内旋转,所以旋转套管11上的T形螺纹杆20可以使在夹紧块33对钢管进行夹紧,对钢管夹紧完成后操作液压缸16进行下降,这样通过安装板15带动切割机电机14同步进行下降,接通切割机电机14的电源,这样切割机17就会进行旋转,对钢管进行切割。Working principle: first place the device in the working area, when it is necessary to cut the inclined surface of the steel pipe, turn on the power supply of the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention The new model will also have various changes and improvements, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN202020227441.6U CN211638492U (en) | 2020-02-28 | 2020-02-28 | Steel pipe cutting device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247602A (en) * | 2020-10-27 | 2021-01-22 | 杭州富阳正茂进出口有限公司 | Operation method of aluminum alloy plate wire-electrode cutting equipment |
| CN112247599A (en) * | 2020-10-12 | 2021-01-22 | 王光柱 | Building materials cutting equipment for municipal building construction |
| CN114012439A (en) * | 2021-11-15 | 2022-02-08 | 宜昌东阳建设工程有限公司 | Building roof steel construction welding construction device |
| CN114131101A (en) * | 2021-11-16 | 2022-03-04 | 安平县祥明网业制品有限公司 | Automatic pipe cutting machine |
| CN114393413A (en) * | 2022-03-10 | 2022-04-26 | 中国铁塔股份有限公司黑龙江省分公司 | Installation, assembly and disassembly shackle machining device for truss iron tower |
| CN117020288A (en) * | 2023-10-10 | 2023-11-10 | 泰州林峰童车有限公司 | Cutting device is used in bassinet production |
| CN117620296A (en) * | 2023-11-17 | 2024-03-01 | 张家港市圣鼎源制管有限公司 | Steel pipe processing equipment |
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2020
- 2020-02-28 CN CN202020227441.6U patent/CN211638492U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247599A (en) * | 2020-10-12 | 2021-01-22 | 王光柱 | Building materials cutting equipment for municipal building construction |
| CN112247602A (en) * | 2020-10-27 | 2021-01-22 | 杭州富阳正茂进出口有限公司 | Operation method of aluminum alloy plate wire-electrode cutting equipment |
| CN114012439A (en) * | 2021-11-15 | 2022-02-08 | 宜昌东阳建设工程有限公司 | Building roof steel construction welding construction device |
| CN114012439B (en) * | 2021-11-15 | 2022-07-15 | 宜昌东阳建设工程有限公司 | Building roof steel construction welding construction device |
| CN114131101A (en) * | 2021-11-16 | 2022-03-04 | 安平县祥明网业制品有限公司 | Automatic pipe cutting machine |
| CN114393413A (en) * | 2022-03-10 | 2022-04-26 | 中国铁塔股份有限公司黑龙江省分公司 | Installation, assembly and disassembly shackle machining device for truss iron tower |
| CN114393413B (en) * | 2022-03-10 | 2022-07-15 | 中国铁塔股份有限公司黑龙江省分公司 | Installation, assembly and disassembly shackle machining device for truss iron tower |
| CN117020288A (en) * | 2023-10-10 | 2023-11-10 | 泰州林峰童车有限公司 | Cutting device is used in bassinet production |
| CN117020288B (en) * | 2023-10-10 | 2023-12-15 | 泰州林峰童车有限公司 | Cutting device is used in bassinet production |
| CN117620296A (en) * | 2023-11-17 | 2024-03-01 | 张家港市圣鼎源制管有限公司 | Steel pipe processing equipment |
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