CN211637073U - Paint spraying device with clean recovery system - Google Patents
Paint spraying device with clean recovery system Download PDFInfo
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- CN211637073U CN211637073U CN201922219772.5U CN201922219772U CN211637073U CN 211637073 U CN211637073 U CN 211637073U CN 201922219772 U CN201922219772 U CN 201922219772U CN 211637073 U CN211637073 U CN 211637073U
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- 239000003973 paint Substances 0.000 title claims abstract description 62
- 238000005507 spraying Methods 0.000 title claims abstract description 26
- 238000011084 recovery Methods 0.000 title claims description 38
- 238000004140 cleaning Methods 0.000 claims abstract description 109
- 238000004064 recycling Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000010422 painting Methods 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001723 curing Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开了一种具有清洁回收系统的喷漆装置,包括喷漆室、输送机构以及清洁回收系统,输送机构用于输送工件至喷漆室内进行喷漆作业,所述清洁回收系统设于输送机构的输送末端;所述清洁回收系统用于刮除输送机构的输送末端的残漆以进行回收。本实用新型的具有清洁回收系统的喷漆装置,其可对输送机构上的残漆进行刮除并回收。
The utility model discloses a paint spraying device with a cleaning and recycling system, comprising a paint spraying room, a conveying mechanism and a cleaning and recycling system, wherein the conveying mechanism is used to convey workpieces to the paint spraying room for paint spraying, and the cleaning and recycling system is arranged at the conveying end of the conveying mechanism; the cleaning and recycling system is used to scrape off the residual paint at the conveying end of the conveying mechanism for recycling. The paint spraying device with a cleaning and recycling system of the utility model can scrape off and recycle the residual paint on the conveying mechanism.
Description
技术领域technical field
本实用新型涉及喷漆设备技术领域,尤其涉及一种具有清洁回收系统的喷漆装置。The utility model relates to the technical field of paint spraying equipment, in particular to a paint spraying device with a cleaning and recycling system.
背景技术Background technique
目前,在很多工件生产过程中,需要对工件进行喷漆、漆面干燥以及漆面固化等一系列操作,在上述过程中,工件经输送机构依次输送至喷漆工位、干燥工位以及固化工位等。而在喷漆过程中,喷漆室内对输送机构上的工件进行喷漆,或多或少会有残漆在输送机构上残留,对输送机构造成污染,在下次输送作业时,也会对工件造成污染,影响喷漆的质量,同时也会造成资源浪费。At present, in the production process of many workpieces, a series of operations such as painting, drying and curing of the workpiece are required. In the above process, the workpiece is sequentially transported by the conveying mechanism to the painting station, drying station and curing station. Wait. During the painting process, the workpieces on the conveying mechanism are sprayed in the spray booth, and more or less residual paint will remain on the conveying mechanism, which will cause pollution to the conveying mechanism. In the next conveying operation, it will also cause pollution to the workpiece. It affects the quality of spray paint and also causes waste of resources.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的在于提供一种具有清洁回收系统的喷漆装置,其可对输送机构上的残漆进行刮除并回收。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a paint spraying device with a cleaning and recovery system, which can scrape off and recover the residual paint on the conveying mechanism.
本实用新型的目的采用以下技术方案实现:The purpose of this utility model adopts following technical scheme to realize:
一种具有清洁回收系统的喷漆装置,包括喷漆室、输送机构以及清洁回收系统,输送机构用于输送工件至喷漆室内进行喷漆作业,所述清洁回收系统设于输送机构的输送末端;所述清洁回收系统用于刮除输送机构的输送末端的残漆以进行回收。A paint spraying device with a cleaning and recycling system, comprising a painting room, a conveying mechanism and a cleaning and recycling system, the conveying mechanism is used for conveying workpieces to the painting room for painting operation, and the cleaning and recycling system is provided at the conveying end of the conveying mechanism; The recycling system is used to scrape the paint residue from the conveying end of the conveying mechanism for recycling.
进一步地,所述清洁回收系统包括第一刮料组件,所述第一刮料组件包括第一安装架、第一清洁辊、第一刮刀以及第一集料槽,所述第一安装架设有第一水槽,所述第一清洁辊枢接于第一水槽内;第一清洁辊用于与所述输送机构的输送末端接触;所述第一刮刀固定于第一清洁辊的一侧并与第一清洁辊接触;所述第一集料槽固接于第一安装架上并位于第一水槽的一侧;第一集料槽用于接收第一刮刀刮除的残漆。Further, the cleaning and recycling system includes a first scraper assembly, the first scraper assembly includes a first mounting frame, a first cleaning roller, a first scraper and a first collecting trough, the first mounting frame is provided with The first water tank, the first cleaning roller is pivotally connected in the first water tank; the first cleaning roller is used for contacting with the conveying end of the conveying mechanism; the first scraper is fixed on one side of the first cleaning roller and is connected with the first cleaning roller. The first cleaning roller is in contact; the first collecting trough is fixed on the first mounting frame and is located on one side of the first water tank; the first collecting trough is used for receiving the residual paint scraped by the first scraper.
进一步地,所述第一集料槽设有导向斜面,所述导向斜面的一端衔接于所述第一刮刀与第一清洁辊的衔接处;导向斜面的另一端由上至下逐渐向着远离第一清洁辊倾斜。Further, the first collecting chute is provided with a guiding inclined surface, and one end of the guiding inclined surface is connected to the joint of the first scraper and the first cleaning roller; the other end of the guiding inclined surface gradually moves away from the first scraper from top to bottom. A cleaning roller is inclined.
进一步地,所述第一清洁辊表面设有第一清洁布。Further, the surface of the first cleaning roller is provided with a first cleaning cloth.
进一步地,所述第一刮料组件还包括第一回收辊以及第二刮刀,第一回收辊用于与输送机构的底端面接触,以回收所述输送机构的水渍;第二刮刀固定于第一回收辊一侧并与第一回收辊接触。Further, the first scraper assembly further includes a first recovery roller and a second scraper, the first recovery roller is used for contacting the bottom end face of the conveying mechanism to recover the water stains of the conveying mechanism; the second scraper is fixed on the One side of the first recovery roll and in contact with the first recovery roll.
进一步地,所述输送机构包括输送架、输送带、两个输送辊以及输送电机,所述两个输送辊枢接于输送架的两端;所述输送带绕设于两个输送辊外;所述输送电机的转轴与其中一个输送辊同步联接;所述输送带绕设于其中一个输送辊的部分形成为所述输送机构的输送末端;输送带绕设于另一个输送辊的部分形成为输送机构的起始端。Further, the conveying mechanism includes a conveying frame, a conveying belt, two conveying rollers and a conveying motor, the two conveying rollers are pivotally connected to both ends of the conveying frame; the conveying belt is wound around the two conveying rollers; The rotating shaft of the conveying motor is connected synchronously with one of the conveying rollers; the part of the conveying belt wound around one of the conveying rollers is formed as the conveying end of the conveying mechanism; the part of the conveying belt wound around the other conveying roller is formed as The starting end of the conveying mechanism.
进一步地,所述清洁回收系统还包括第二刮料组件,第二刮料组件包括第二安装架、第二清洁辊以及第二集料槽,所述第二安装架设于输送架的下方;第二安装架上设有第二水槽;所述第二清洁辊枢接于第二水槽内;第二清洁辊用于与所述输送带的底端面接触;所述第二集料槽固接于输送架上并用于接收第三刮刀刮除的残漆;第二清洁辊外表面设有第二清洁布。Further, the cleaning and recycling system further includes a second scraper assembly, the second scraper assembly includes a second mounting frame, a second cleaning roller and a second collecting trough, and the second mounting frame is erected below the conveying frame; The second mounting frame is provided with a second water tank; the second cleaning roller is pivotally connected in the second water tank; the second cleaning roller is used for contacting the bottom end surface of the conveyor belt; the second collecting tank is fixedly connected on the conveying frame and used to receive the residual paint scraped by the third scraper; the outer surface of the second cleaning roller is provided with a second cleaning cloth.
进一步地,所述第二刮料组件还包括第二回收辊以及第三刮刀,第二回收辊枢接于水槽内,并用于与输送机构的底端面接触以回收所述输送机构的水渍;第三刮刀固接于第二回收辊的一侧并用于与第二回收辊接触。Further, the second scraper assembly further includes a second recovery roller and a third scraper, the second recovery roller is pivotally connected in the water tank and is used for contacting the bottom end surface of the conveying mechanism to recover the water stains of the conveying mechanism; The third scraper is fixed to one side of the second recovery roll and is used for contacting the second recovery roll.
进一步地,所述输送架的下方设有驱动机构,所述驱动机构用于带动第二安装架沿一推送方向运动;所述推送方向与所述输送机构的输送方向垂直;所述驱动机构用于带动所述第二安装架沿输送架的高度方向运动。Further, a driving mechanism is provided below the conveying frame, and the driving mechanism is used to drive the second mounting frame to move along a pushing direction; the pushing direction is perpendicular to the conveying direction of the conveying mechanism; to drive the second mounting frame to move along the height direction of the conveying frame.
进一步地,所述输送架上设有输送辊驱动机构,输送辊驱动机构用于带动其中一个输送辊沿输送机构的输送方向运动。Further, the conveying frame is provided with a conveying roller driving mechanism, and the conveying roller driving mechanism is used to drive one of the conveying rollers to move along the conveying direction of the conveying mechanism.
相比现有技术,本实用新型的有益效果在于:其输送机构可输送工件至喷漆室内进行喷漆作业,喷漆完成后残留在输送机构上的残漆可经清洁回收系统进行刮除并回收,清洁回收系统可在输送机构的末端进行刮除回收,及时进行刮除,减少下次输送机构持续运行过程中再次带入喷漆室内的残漆量。Compared with the prior art, the beneficial effect of the present utility model is that the conveying mechanism of the utility model can convey the workpiece to the paint spraying room for painting operation, and the residual paint remaining on the conveying mechanism after the painting is completed can be scraped off and recovered by the cleaning and recovery system. The recovery system can scrape and recover at the end of the conveying mechanism, and scrape it off in time to reduce the amount of residual paint that is brought into the painting room again during the continuous operation of the conveying mechanism next time.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的第一刮料组件的结构示意图;2 is a schematic structural diagram of the first scraper assembly of the present invention;
图3为本实用新型的第二刮料组件的结构示意图;3 is a schematic structural diagram of a second scraper assembly of the present invention;
图4为本实用新型的第二刮料组件的另一视角结构示意图;4 is a schematic structural diagram from another perspective of the second scraper assembly of the present invention;
图5为本实用新型的输送机构的结构示意图。FIG. 5 is a schematic structural diagram of the conveying mechanism of the present invention.
图中:10、喷漆室;20、输送机构;21、输送带;22、输送辊; 23、输送电机;24、输送辊驱动机构;25、张紧辊;30、第一刮料组件;31、第一安装架;32、第一清洁辊;33、第一刮刀;34、第一集料槽;341、导向斜面;342、出料斗;40、第二刮料组件;41、第二安装架;42、第二清洁辊;43、第二刮刀;44、第二集料槽;45、驱动机构;451、推动臂;50、导轨。In the figure: 10, spray booth; 20, conveying mechanism; 21, conveying belt; 22, conveying roller; 23, conveying motor; 24, conveying roller driving mechanism; 25, tension roller; 30, first scraper assembly; 31 32, the first cleaning roller; 33, the first scraper; 34, the first collection chute; 341, the guide slope; 342, the discharge hopper; 40, the second scraper assembly; 41, the
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the utility model is further described:
如图1-5所示的一种具有清洁回收系统的喷漆装置,包括喷漆室 10、输送机构20以及清洁回收系统,具体输送机构20用于输送工件至喷漆室10内进行喷漆作业,而清洁回收系统设于输送机构20的输送末端,该清洁回收系统可刮除输送机构20的输送末端的残漆,并对残漆进行回收。As shown in Figures 1-5, a paint spraying device with a cleaning and recycling system includes a
在上述结构基础上,使用本实用新型的具有清洁回收系统的喷漆装置时,可在输送机构20的起始端放置工件,启动输送机构20,输送机构20可将工件送入喷漆室10内,喷漆完成后,输送机构20可将工件输送至末端,而残留在输送机构20上的残漆也可到达输送机构20的输送末端,此时清洁回收系统进行刮除并回收,清洁回收系统可在输送机构20的末端进行刮除回收,及时进行刮除,减少下次输送机构20持续运行过程中再次带入喷漆室10内的残漆量。On the basis of the above structure, when using the paint spraying device with the cleaning and recycling system of the present invention, the workpiece can be placed at the starting end of the
需要说明的是,喷漆室10内可设置喷漆枪用于对工件进行喷漆。It should be noted that, a paint spray gun may be provided in the
进一步地,本实施例中的清洁回收系统包括第一刮料组件30,该第一刮料组件30包括第一安装架31、第一清洁辊32、第一刮刀 33以及第一集料槽34,具体第一安装架31固接在输送机构20的输送末端,在第一安装架31的顶端设有第一水槽,将第一清洁辊32枢接在第一水槽内,该第一清洁辊32用于与输送机构20的输送末端接触。另外,第一刮刀33固定于第一清洁辊32的一侧并与第一清洁辊 32接触,而第一集料槽34固接于第一安装架31上,第一集料槽34 位于第一水槽的一侧,第一集料槽34用于接收第一刮刀33刮除的残漆。Further, the cleaning recovery system in this embodiment includes a
在此结构基础上,在进行残漆的刮除时,可在第一水槽内导入水,使第一清洁辊32的底端浸于第一水槽内,可通过电机带动第一清洁辊32转动,第一清洁辊32可沾水,第一清洁辊32转动时可带动水对使输送机构20的输送末端残漆进行清洗,并去除输送末端残漆以及灰尘与此同时,在转动过程中,与第一清洁辊32表面接触的第一刮刀33可将第一清洁辊32表面的残漆以及部分水进行刮除,刮除的残漆可掉落至第一集料槽34内进行回收。On the basis of this structure, when scraping the residual paint, water can be introduced into the first water tank, so that the bottom end of the
进一步的是,可在第一清洁辊32的表面裹设第一清洁布,第一清洁布,第一清洁布可在第一清洁辊32转动时,沾水并对输送机构的输送末端进行清洗,清洁效果更好。Further, a first cleaning cloth can be wrapped on the surface of the
更进一步的是,可在第一集料槽34内设置导向斜面341,使该导向斜面341的一端衔接于第一刮刀33与第一清洁辊32的衔接处,导向斜面341的另一端由上至下逐渐向着远离第一清洁辊32倾斜,如此,在第一刮刀33刮除第一清洁辊32外表面的残漆时,掉落的残漆可经导向斜面341引导掉落,便于集中收集。具体的是,在导向斜面341远离第一清洁辊32的端部固接有挡板,该挡板上开设有出料口,出料口处固定有出料斗342,如此,由导向斜面341引导向下的残漆可由挡板集中挡住,在挡板上进行堆积,并可最终经出料口导出至出料斗342,集中回收。Furthermore, a guiding
进一步的是,上述第一刮料组件30还包括第一回收辊42以及第二刮刀,第一回收辊42用于与输送机构20的底端面接触,并在转动过程中回收输送机构20的残留水渍,将第二刮刀固定于第一回收辊 42一侧并与第一回收辊42接触。如此,输送机构20的输送末端在第一清洁辊32清洁后,输送机构20上会残留由水渍,为了不影响工件,因而在输送机构20的输送末端清洁后,第一回收辊42可转动,与输送机构20的底端面接触,清除水渍,而第二刮刀可刮除第一回收辊42外表面的水渍。Further, the above-mentioned
进一步地,本实施例中的输送机构20包括输送架、输送带21、两个输送辊22以及输送电机23,将两个输送辊22分别枢接在输送架的两端,而输送带21绕设于两个输送辊22外。上述输送电机23 的转轴与其中一个输送辊22同步联接,如此,输送带21绕设于其中一个输送辊22的部分形成为输送机构20的输送末端,而输送带21 绕设于另一个输送辊22的部分形成为输送机构20的起始端。Further, the
在进行工件输送时,可启动输送电机23,输送电机23的转轴转动可带动其中一个输送辊22转动,该输送辊22转动可经输送带21 传动,进而带动另一输送辊22转动,输送带21便可在两个输送辊 22的转动时做回转运动,而输送带21的水平段可形成为输送端面,将工件放置在输送端面上进行传送。When the workpiece is conveyed, the conveying
在该结构基础上,第一刮料组件30可设置在输送机构20的输送末端,即输送带21绕设在输送辊22的端部,第一刮料组件30可直接在输送带21的端部进行残漆的刮除并回收,可防止输送带21回转时将残漆带入输送架的下方,对内部的机动结构造成污染,影响输送机构20的运行。On the basis of this structure, the
进一步地,清洁回收系统还包括第二刮料组件40,该第二刮料组件40包括第二安装架41、第二清洁辊42以及第二集料槽44,将第二安装架41设于输送架的下方,第二安装架41的顶端设有第二水槽,而第二清洁辊42枢接于第二水槽内。具体第二清洁辊42用于与输送带21的底端面接触,该第二清洁辊42的表面可裹设有第二清洁布,而第二刮刀43固定于第二清洁辊42的一侧并与第二清洁辊42 接触;第二集料槽44固接于输送架上并用于接收第二刮刀43刮除的残漆。Further, the cleaning and recycling system further includes a
在此结构基础上,在第一刮料组件30可在输送机构20的输送末端进行残漆刮除后,经过输送辊22的输送带21可继续传送至输送架的下方,第二水槽内可导入水,此时,电机可带动第二清洁辊42转动,转动的第二清洁辊42的第二清洁布可沾水,并与输送带21的下表面接触,可对输送带21进一步进行清洁,第二集料槽44便可进一步回收残漆或者灰尘,清洁回收效果更好。On the basis of this structure, after the
更具体的是,第二刮料组件40还包括第二回收辊43以及第三刮刀44,第二回收辊43枢接于水槽内,并用于与输送机构20的底端面接触,第二回收辊43可在回收输送机构20的水渍;第三刮刀44 固接于第二回收辊43的一侧,并用于与第二回收辊43接触。More specifically, the
如此,在第二清洁辊42进行进一步的清洁后,输送机构20依然会残留有水渍,为了不影响工件,因而在第二清洁辊42进行清洁后,第二回收辊43可转动,与输送机构20的底端面接触,清除水渍,而第三刮刀44可刮除第二回收辊42外表面的水渍。In this way, after the
进一步地,第二清洁辊42设有三个,其中两个第二清洁辊42的下方设有第二集料槽44,而另一个第二清洁辊42的一侧设有第二集料槽44,即其中两个第二清洁辊42清除的残漆可由一个第二集料槽 44进行回收,而另一个第二清洁辊42清除的残漆可由另一个第二集料槽44进行回收,分开回收,避免一个第二集料槽44上出现积留。Further, there are three
还可在输送架的下方设有驱动机构45,该驱动机构45用于带动第二安装架41沿一推送方向运动,而推送方向与输送机构20的输送方向垂直;驱动机构45用于带动第二安装架41沿输送架的高度方向运动。如此,可在输送架的下方设置导轨50,导轨50可以是与推送方向一致,本实施例中,推送方向为输送架的宽度方向。A
第二安装架41的底端可通过滚轮与导轨50滚动配合,驱动机构 45可带动第二安装架41沿导轨50滚动,在第二安装架41运动至输送架下方时,第二清洁辊42可进行清洁作业,同时,驱动机构45可带动第二安装架41向上运动,第二清洁辊42可向上顶输送带21的下方,使输送带21能够张紧,输送结构稳定。而在清除作业完成后,驱动机构45可带动第二安装架41向下,同时带动第二安装架41沿导轨50远离输送架的下方滚动,便于在输送架外清除第二集料槽44 内的残漆及灰尘。The bottom end of the second mounting
当然,上述驱动机构45可选用驱动气缸以及推动臂451,驱动气缸的缸体固定在第二安装架41的底端,驱动气缸的活塞杆铰接在推动臂451的顶端,推动臂451的顶端同时还与第二安装架41固定,推动臂451的底端固定在输送架的底端,如此,驱动气缸的活塞杆伸出可带动推动臂451向上顶升,将第二安装架41向上顶起,在第二安装架41顶起后,驱动气缸的活塞杆继续伸出,可继续推动第二安装架41向前滚动。Of course, the above-mentioned
当然,上述驱动机构45也可选用为两个气缸分别驱动,即一个气缸带动第二安装架41沿导轨50滑动,另一个气缸则带动第二安装上下运动。Of course, the above-mentioned
进一步地,还可在输送架上设有输送辊驱动机构24,输送辊驱动机构24用于带动其中一个输送辊22沿输送机构20的输送方向运动,该输送辊22可可以是远离输送电机23的,输送带21松弛时,可通过输送辊驱动机构24带动输送辊22远离另一个输送辊22运动,便可使输送带21重新张紧。当然,该输送辊驱动机构24也可选用为现有技术中的气缸来实现。Further, a conveying
进一步地,上述输送架设有多个张紧辊25,该多个张紧辊25沿输送机构20的输送方向间隔分布,并用于使输送带21张紧,在实际应用过程中,输送带21的长度可能较长,为了使皮带更好的张紧,可在输送架上还枢接多个张紧辊25,多个张紧辊25可与输送带21 的中间水平段滚动接触,对其进行张紧,使输送带21的张紧效果更好。Further, the above-mentioned conveying frame is provided with a plurality of
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
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