CN211622801U - Shallow round bin assembled bin top cover - Google Patents
Shallow round bin assembled bin top cover Download PDFInfo
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- CN211622801U CN211622801U CN201921920762.8U CN201921920762U CN211622801U CN 211622801 U CN211622801 U CN 211622801U CN 201921920762 U CN201921920762 U CN 201921920762U CN 211622801 U CN211622801 U CN 211622801U
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Abstract
本实用新型公开了一种浅圆仓装配式仓顶盖,包括:上环梁、下环梁、预应力支撑梁和预应力板,预应力支撑梁和预应力板的一端均与上环梁相连,另一端均与下环梁相连;预应力板铺设在预应力支撑梁上,上环梁与四根相对称设置的预应力支撑梁和预应力板浇注成一个整体,形成整体支撑骨架。本实用新型不在需要在高支模或者安装支撑塔架进行装配,免去拆卸模或塔架的时间,很高效的缩短了工期;不需要搭设满堂红脚手架或者桁架平台,完全避免了搭设脚手架中存在的安全风险问题以及仓顶桁架平台下降过程中存在的安全性问题。
The utility model discloses an assembled warehouse roof of a shallow round warehouse, comprising: an upper ring beam, a lower ring beam, a prestressed support beam and a prestressed plate, and one end of the prestressed support beam and the prestressed plate is connected to the upper ring beam The other end is connected to the lower ring beam; the prestressed plate is laid on the prestressed support beam, and the upper ring beam is poured into a whole with four symmetrically arranged prestressed support beams and prestressed plates to form an integral support skeleton. The utility model does not need to be assembled on a high formwork or a supporting tower, saves the time for dismantling the formwork or the tower, and shortens the construction period very efficiently; it does not need to erect a full-scale scaffolding or a truss platform, and completely avoids the existence of existing scaffolding in the erection of scaffolding. The safety risk problem and the safety problems in the descending process of the warehouse roof truss platform.
Description
技术领域technical field
本实用新型属于粮仓技术领域,更具体的说是涉及一种浅圆仓装配式仓顶盖。The utility model belongs to the technical field of granaries, and more particularly relates to an assembled silo roof cover of a shallow round silo.
背景技术Background technique
浅圆仓,又叫矮圆仓,仓内半径一般大于10m,是常见的位于地面以上圆形粮食贮藏仓型。浅圆仓对改善粮食储存设施、改变粮食流通现状、解决仓容不足,确保粮食安全,实现粮食企业经济、社会效益最大化起到了一定的支撑作用。Shallow round silo, also known as short round silo, the inner radius of the silo is generally greater than 10m, which is a common type of circular grain storage silo located above the ground. The shallow round warehouse has played a certain supporting role in improving grain storage facilities, changing the current situation of grain circulation, solving the shortage of warehouse capacity, ensuring grain safety, and maximizing the economic and social benefits of grain enterprises.
目前浅圆仓的仓顶盖的施工成型方法通常有两种:一种是按照传统的高支模施工工艺,另外一种仓顶板的施工成型方法是利用仓顶桁架平台。传统高支模施工工艺方法由于脚手架搭设高度大,整体刚度较小,变形较大,稳定性较差,存在施工安全风险;仓顶桁架平台施工工艺方法由于人工操控具有启动时间先后、操控时间长短、手拉链轮用力大小和速度快慢等差异,同步性较差,柑架平台下降过程中的均衡性和稳定性也较差,桁架平台下降过程中各吊点受力也会出现变化一旦出现下降不同步,导致整个桁架平台倾斜而跑偏;由于桁架平台与仓内壁的空隙是有限的,倾斜和跑偏的桁架平台可能会碰撞到仓内壁,并刮伤仓内壁,严重情况下甚至出现桁架倾翻等事故。At present, there are usually two methods for the construction and forming of the silo roof of the shallow round silo: one is according to the traditional high-support formwork construction technique, and the other is the construction and forming method of the silo roof using the silo roof truss platform. The traditional high-support formwork construction method has high scaffold erection height, small overall stiffness, large deformation, poor stability, and has construction safety risks; the construction method of the silo roof truss platform has the sequence of start-up time and the length of control time due to manual control. , The difference in the force and speed of the hand zipper wheel, the synchronization is poor, the balance and stability of the orange truss platform during the descending process are also poor, and the force of each hanging point during the descending process of the truss platform will also change. Asynchronous, causing the entire truss platform to tilt and deviate; since the gap between the truss platform and the inner wall of the warehouse is limited, the inclined and deviated truss platform may collide with the inner wall of the warehouse and scratch the inner wall of the warehouse, and even truss in severe cases. Accidents such as overturning.
因此,如何提供一种浅圆仓装配式仓顶盖是本领域技术人员亟需解决的问题。Therefore, it is an urgent problem for those skilled in the art to provide a silo top cover assembled with a shallow round silo.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种浅圆仓装配式仓顶盖,不在需要在高支模或者安装支撑塔架进行装配,免去拆卸模或塔架的时间,很高效的缩短了工期;不需要搭设满堂红脚手架或者桁架平台,完全避免了搭设脚手架中存在的安全风险问题以及仓顶桁架平台下降过程中存在的安全性问题。In view of this, the utility model provides a shallow round warehouse assembly type warehouse roof, which does not need to be assembled on a high support form or a supporting tower, saves the time for dismantling the form or the tower, and shortens the construction period very efficiently. There is no need to set up full-scale scaffolding or truss platform, which completely avoids the safety risk problems existing in the erection of scaffolding and the safety problems existing in the descending process of the warehouse roof truss platform.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种浅圆仓装配式仓顶盖,包括:上环梁、下环梁、预应力支撑梁和预应力板,其中,所述预应力支撑梁和所述预应力板的一端均与所述上环梁相连,另一端均与所述下环梁相连;所述预应力板铺设在所述预应力支撑梁上,上环梁与四根相对称设置的所述预应力支撑梁和所述预应力板浇注成一个整体,形成整体支撑骨架。A shallow round warehouse assembly type warehouse roof, comprising: an upper ring beam, a lower ring beam, a prestressed support beam and a prestressed plate, wherein one end of the prestressed support beam and the prestressed plate are both connected with the The upper ring beam is connected, and the other end is connected with the lower ring beam; the prestressed plate is laid on the prestressed support beam, and the upper ring beam is symmetrically arranged with the four prestressed support beams and the The prestressed plate is cast as a whole to form an integral supporting skeleton.
优选的,所述预应力支撑梁设置有十六根,十二根所述预应力支撑梁的一端均通过连接机构与所述上环梁相连,另一端搭接在所述下环梁上,从而实现了十二根预应力支撑梁的吊装。Preferably, sixteen prestressed support beams are provided, one end of the twelve prestressed support beams is connected with the upper ring beam through a connecting mechanism, and the other end is overlapped on the lower ring beam, Thus, the hoisting of twelve prestressed support beams is realized.
优选的,所述预应力板设置有十六根,十二根所述预应力板的一端均通过连接机构与所述上环梁相连,另一端均通过连接机构与所述下环梁相连,从而实现了十二根预应力板的吊装。Preferably, sixteen prestressed plates are provided, one end of the twelve prestressed plates is connected to the upper ring beam through a connecting mechanism, and the other end is connected to the lower ring beam through a connecting mechanism, Thus, the hoisting of twelve prestressed boards is realized.
优选的,所述连接机构包括连接件和抗剪螺栓,所述连接件分别设置在所述预应力支撑梁与所述上环梁的节点处以及所述预应力板与所述上环梁和所述下环梁的节点处,并通过抗剪螺栓实现固定。Preferably, the connecting mechanism includes a connecting piece and a shear bolt, and the connecting piece is respectively arranged at the node of the prestressed support beam and the upper ring beam and the prestressed plate and the upper ring beam and The nodes of the lower ring beam are fixed by shear bolts.
优选的,所述预应力板与所述上环梁间、所述预应力板与所述下环梁间以及所述支撑梁与所述上环梁间均设置有防水橡胶密封条。防水橡胶密封条的设置,起到防水隔水的作用。Preferably, waterproof rubber sealing strips are provided between the prestressed plate and the upper ring beam, between the prestressed plate and the lower ring beam, and between the support beam and the upper ring beam. The setting of the waterproof rubber sealing strip plays the role of waterproof and water-proof.
优选的,所述预应力板与所述上环梁间的夹角α为67.5度,保证了预应力板顶部的水可顺利流下,有利于防水,且有利于增强外界荷载。Preferably, the included angle α between the prestressed plate and the upper ring beam is 67.5 degrees, which ensures that the water on the top of the prestressed plate can flow down smoothly, which is beneficial to waterproofing and enhances external loads.
优选的,所述预应力板上方铺设有防水卷材。防水卷材的设置,进一步增强了仓顶盖的防水效果。Preferably, a waterproof membrane is laid above the prestressed board. The setting of the waterproof membrane further enhances the waterproof effect of the top cover of the warehouse.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
本实用新型中上环梁与四根相对称预应力支撑梁和预应力板一起浇筑成一个整体,形成支撑骨架,不在需要在高支模或者安装支撑塔架进行装配,这样就免去拆卸模或塔架的时间,很高效的缩短了工期;整体支撑骨架进行吊装装配,不需要搭设满堂红脚手架或者桁架平台,完全避免了搭设脚手架中存在的安全风险问题以及仓顶桁架平台下降过程中存在的安全性问题;通过刚强度抗剪螺栓连接对称装配预应力支撑梁和预应力板,形成整体受力结构,其受力均匀,避免了应力集中问题。In the utility model, the upper ring beam, the four symmetrical prestressed support beams and the prestressed plates are cast together into a whole to form a support frame, which does not need to be assembled on a high support formwork or a support tower, thus eliminating the need for dismantling the formwork. The construction period is shortened efficiently; the overall support frame is hoisted and assembled, and there is no need to set up full-scale scaffolding or truss platforms, which completely avoids the safety risks existing in the erection of scaffolding and the problems existing in the descending process of the warehouse roof truss platform. Safety issues: The prestressed support beam and the prestressed plate are symmetrically assembled by rigid-strength shear bolts to form an overall stress structure, which is uniformly stressed and avoids the problem of stress concentration.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative efforts.
图1附图为本实用新型的剖面图。Figure 1 is a sectional view of the utility model.
图2附图为本实用新型预应力支撑梁与上环梁的连接结构示意图。Figure 2 is a schematic diagram of the connection structure of the prestressed support beam and the upper ring beam of the present invention.
图3附图为本实用新型预应力板与上环梁的连接结构示意图。Figure 3 is a schematic diagram of the connection structure between the prestressed plate and the upper ring beam of the present invention.
图4附图为本实用新型预应力板与下环梁的连接结构示意图。4 is a schematic diagram of the connection structure of the prestressed plate and the lower ring beam of the present invention.
图5附图为本实用新型的俯视图。Figure 5 is a top view of the utility model.
其中,图中,Among them, in the figure,
1-上环梁;2-预应力支撑梁;3-连接件;4-防水橡胶密封条;5-抗剪螺栓;6-抗剪螺母;7-预应力板;8-下环梁;9-防水卷材。1-upper ring beam; 2-prestressed support beam; 3-connector; 4-waterproof rubber sealing strip; 5-shear bolt; 6-shear nut; 7-prestressed plate; 8-lower ring beam; 9 -waterproof materials.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅附图1-5,本实用新型提供了一种浅圆仓装配式仓顶盖,包括:上环梁1、下环梁8、预应力支撑梁2和预应力板7,其中,预应力支撑梁2和预应力板7的一端均与上环梁1相连,另一端均与下环梁8相连;预应力板7按照环向布置方式铺设在预应力支撑梁2上,上环梁1与四根相对称设置的预应力支撑梁2和预应力板7浇注成一个整体,形成整体支撑骨架。上环梁1和下环梁8为了增强仓顶盖的整体性和空间刚度,抵抗地震力的影响;预应力支撑梁2承受上部传下的荷载;预应力板7起到保温、隔热、承受外界荷载的作用。其中,预应力支撑梁2采用钢筋混凝土支撑梁,预应力板7采用钢筋混凝土板。Please refer to the accompanying drawings 1-5, the utility model provides a shallow round warehouse assembled warehouse roof, including: an
在另一种实施例中,预应力支撑梁2设置有十六根,十二根预应力支撑梁2的一端均通过连接机构与上环梁1相连,另一端搭接在下环梁8上,从而实现了十二根预应力支撑梁2的吊装。In another embodiment, sixteen
在另一种实施例中,预应力板7设置有十六根,十二根预应力板7的一端均通过连接机构与上环梁1相连,另一端均通过连接机构与下环梁8相连,从而实现了十二根预应力板7的吊装。In another embodiment, sixteen
连接机构包括连接件3和抗剪螺栓5,连接件3设置在预应力支撑梁2与上环梁1的节点处,连接件3的一端通过抗剪螺栓5与预应力支撑梁2固定连接,另一端通过抗剪螺栓5与上环梁1固定连接,并通过抗剪螺母6锁紧;连接件3设置在预应力板7与上环梁1的节点处,连接件3的一端通过抗剪螺栓5与预应力板7固定连接,另一端通过抗剪螺栓5与上环梁1固定连接,并通过抗剪螺母6锁紧;连接件3设置在预应力板7与下环梁8的节点处,连接件3的一端通过抗剪螺栓5与预应力板7固定连接,另一端通过抗剪螺栓5与下环梁8固定连接,并通过抗剪螺母6锁紧。从而使得预应力支撑梁2与上环梁1和下环梁8,预应力板7与上环梁1和下环梁8牢牢固定组成一个整体。The connection mechanism includes a
在另一种实施例中,预应力板7与上环梁1间、预应力板7与下环梁8间以及支撑梁与上环梁1间均设置有防水橡胶密封条4。防水橡胶密封条4的设置,起到防水隔水的作用。In another embodiment, waterproof
在另一种实施例中,预应力板7与上环梁1间的夹角为67.5度,保证了预应力板7顶部的水可顺利流下,有利于防水,且有利于增强外界荷载。In another embodiment, the included angle between the
在另一种实施例中,预应力板7上方铺设有防水卷材9。防水卷材9的设置,进一步增强了仓顶盖的防水效果。In another embodiment, a waterproof membrane 9 is laid above the
本实用新型还提供了一种浅圆仓装配式仓顶盖的施工工艺,上环梁1在预制工厂浇筑时,在上环梁1的预埋件设计位置埋入抗剪螺栓5,并且上环梁1与四根相对称预应力支撑梁2和预应力板7一起浇筑成一个整体,形成整体支撑骨架;剩余十二根预应力支撑梁2和十二根钢筋混凝土板浇筑时,在预埋设计位置预埋抗剪螺栓5,下环梁8浇筑时,在预埋设计位置预埋抗剪螺栓5;养护28天,运输现场,进行吊装安装,先吊装下环梁8,然后进行吊装支撑骨架,把支撑骨架的预应力板7与下环梁8的抗剪螺栓5锚固连接,再对称吊装装配四根预应力支撑梁2于设计位置进行锚固连接,以此类推,预应力支撑梁2吊装完毕后;在预应力板7吊装前将防水橡胶密封条4固定在预应力板7的四边,再对称吊装装配四根预应力板7于设计位置进行锚固连接,以此类推,预应力板7对称吊装完毕,最后仓顶盖结构预制构件吊装完成后,用自粘防水卷材9做防水处理。The utility model also provides a construction process for the assembled warehouse roof of a shallow round warehouse. When the
本实用新型在预应力支撑梁2与预应力板7吊装前将防水橡胶密封条4固定在预应力支撑梁2与预应力板7的四个侧边上,从而大大提高了吊装后的预应力支撑梁2与上环梁1的节点处、预应力板7与上环梁1和下环梁8的节点处的防水效果。The utility model fixes the waterproof
本实用新型主要通过工厂预制构件,不在受自然环境条件影响,并且科学的施工工艺有效缩短预制构件的生产周期,合理的预制混凝土构件能够减少现场施工间歇或者缩短间歇时间;上环梁1与四根相对称预应力支撑梁2和预应力板7一起浇筑成一个整体,形成支撑骨架,不在需要在高支模或者安装支撑塔架进行装配,这样就免去拆卸模或塔架的时间,很高效的缩短了工期;整体支撑骨架进行吊装装配,不需要搭设满堂红脚手架或者桁架平台,完全避免了搭设脚手架中存在的安全风险问题以及仓顶桁架平台下降过程中存在的安全性问题;通过刚强度抗剪螺栓5连接对称装配预应力支撑梁2和预应力板7,形成整体受力结构,其受力均匀,避免了应力集中问题。The utility model mainly uses factory prefabricated components, and is not affected by natural environment conditions, and the scientific construction technology can effectively shorten the production cycle of the prefabricated components, and reasonable prefabricated concrete components can reduce the on-site construction interval or shorten the intermittent time;
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN110805346B (en) * | 2019-11-08 | 2024-11-12 | 河南工业大学 | A shallow circular silo assembled silo roof cover and its construction process |
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