CN211591350U - Power battery shell double station hot plate welding machine - Google Patents
Power battery shell double station hot plate welding machine Download PDFInfo
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- CN211591350U CN211591350U CN201921901619.4U CN201921901619U CN211591350U CN 211591350 U CN211591350 U CN 211591350U CN 201921901619 U CN201921901619 U CN 201921901619U CN 211591350 U CN211591350 U CN 211591350U
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Abstract
本实用新型涉及一种动力电池壳体双工位热板焊接机,包括机架,机架上并排设有两套电池壳体焊接工位,第一安装板和第二安装板对应安装在机架上,第一滑轨安装在第一安装板上,第一滑移支架安装在第一滑轨上,第二滑轨安装在第一滑移支架的侧面,第二滑移支架安装在第二滑轨上,热板载板水平安装在第二滑移支架上,上加热板和下加热板分别设置于热板载板的上侧和下侧,升降支架通过直线轴承安装在第二安装板的上方,第二安装板上安装有下定位仿形模具,上定位仿形模具安装在升降支架的下方,热板载板通过第一气缸驱动能够进入上定位仿形模具与下定位仿形模具之间。本实用新型结构紧凑并简化加工工序,提高运行稳定性,有利于提升加工效率。
The utility model relates to a dual-station hot plate welding machine for power battery shells, which comprises a frame, two sets of battery shell welding stations are arranged side by side on the frame, and a first mounting plate and a second mounting plate are correspondingly installed on the machine. On the rack, the first sliding rail is installed on the first mounting plate, the first sliding bracket is installed on the first sliding rail, the second sliding rail is installed on the side of the first sliding bracket, and the second sliding bracket is installed on the first sliding bracket. On the two slide rails, the hot plate carrier plate is horizontally installed on the second sliding bracket, the upper heating plate and the lower heating plate are respectively arranged on the upper side and the lower side of the hot plate carrier plate, and the lifting bracket is installed on the second sliding bracket through linear bearings. Above the plate, a lower positioning profiling mold is installed on the second mounting plate, and the upper positioning profiling mold is installed under the lifting bracket. The hot plate carrier plate can be driven into the upper positioning profiling mold and the lower positioning profiling by the first cylinder drive between the molds. The utility model has a compact structure, simplifies the processing procedure, improves the running stability, and is beneficial to improve the processing efficiency.
Description
技术领域technical field
本实用新型属于动力电池壳体焊接加工的技术领域,特别是涉及一种动力电池壳体双工位热板焊接机。The utility model belongs to the technical field of welding and processing power battery shells, in particular to a dual-station hot plate welding machine for power battery shells.
背景技术Background technique
在对动力电池的塑料壳体进行加工的过程中,需要将动力电池的上壳体和下壳体结合为一体。现有技术中实现动力电池塑料壳体组件结合的设备普遍存在着结构复杂、加工动作繁多等问题,导致设备配置复杂,运行稳定性相对较差,且生产效率低下。In the process of processing the plastic casing of the power battery, the upper casing and the lower casing of the power battery need to be integrated into one. In the prior art, the equipment for realizing the combination of power battery plastic shell components generally has problems such as complex structure and numerous processing actions, resulting in complex equipment configuration, relatively poor operation stability, and low production efficiency.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种动力电池壳体双工位热板焊接机,结构紧凑并简化加工工序,提高运行稳定性,有利于提升加工效率。The technical problem to be solved by the utility model is to provide a dual-station hot plate welding machine for a power battery shell, which has a compact structure, simplifies the processing procedure, improves the running stability, and is beneficial to improve the processing efficiency.
本实用新型解决其技术问题所采用的技术方案是提供一种动力电池壳体双工位热板焊接机,包括机架,所述机架上并排设有两套电池壳体焊接工位,所述电池壳体焊接工位包括第一安装板、第一滑轨、第一气缸、第一滑移支架、第二滑轨、第二气缸、第二滑移支架、热板载板、上加热板、下加热板、第三气缸、升降支架、上定位仿形模具、下定位仿形模具和第二安装板,所述第一安装板和第二安装板对应安装在机架上,所述第一滑轨安装在第一安装板上,所述第一滑移支架底部安装在第一滑轨上并能够通过第一气缸驱动滑移,所述第二滑轨沿竖向安装在第一滑移支架的侧面,所述第二滑移支架侧面安装在第二滑轨上并能够通过第二气缸驱动升降,所述热板载板水平安装在第二滑移支架上,所述上加热板和下加热板分别设置于热板载板的上侧和下侧,所述升降支架通过直线轴承安装在第二安装板的上方并能够通过第三气缸驱动升降,所述第二安装板上安装有下定位仿形模具,所述上定位仿形模具安装在升降支架的下方且与下定位仿形模具相对应,所述热板载板通过第一气缸驱动能够进入上定位仿形模具与下定位仿形模具之间。The technical solution adopted by the utility model to solve the technical problem is to provide a power battery shell double-station hot plate welding machine, which includes a frame, and two sets of battery shell welding stations are arranged side by side on the frame. The battery shell welding station includes a first mounting plate, a first sliding rail, a first cylinder, a first sliding bracket, a second sliding rail, a second cylinder, a second sliding bracket, a hot plate carrier, and an upper heating plate. plate, lower heating plate, third air cylinder, lifting bracket, upper positioning profiling mold, lower positioning profiling mold and second mounting plate, the first mounting plate and the second mounting plate are correspondingly installed on the rack, the The first slide rail is mounted on the first mounting plate, the bottom of the first sliding bracket is mounted on the first slide rail and can be driven and slid by the first cylinder, and the second slide rail is vertically mounted on the first slide rail. The side of the sliding bracket, the side of the second sliding bracket is installed on the second sliding rail and can be driven up and down by the second cylinder, the hot plate carrier plate is horizontally installed on the second sliding bracket, the upper heating The plate and the lower heating plate are respectively arranged on the upper side and the lower side of the heating plate carrier plate. A lower positioning profiling mold is installed, the upper positioning profiling mold is installed below the lifting bracket and corresponds to the lower positioning profiling mold, and the hot plate carrier plate is driven by the first cylinder to enter the upper positioning profiling mold and the Lower positioning between profiling dies.
所述第一安装板上安装有限制第一滑移支架行程的第一挡块,所述第一滑移支架底部安装有能够与第一挡块配合限位的第一限位块。A first block for limiting the stroke of the first sliding bracket is mounted on the first mounting plate, and a first limit block capable of cooperating with the first block to limit the position is mounted on the bottom of the first sliding bracket.
所述第一滑移支架侧面安装有限制第二滑移支架行程的第二挡块,所述第二滑移支架上安装有能够与第二挡块配合限位的第二限位块。A second block for limiting the stroke of the second sliding support is mounted on the side of the first sliding bracket, and a second limiting block capable of cooperating with the second blocking block is mounted on the second sliding support.
所述热板载板的上下两侧分别设有长度可调节的限位螺栓,所述第二安装板向上安装有与限位螺栓相对应的第一限位柱,所述升降支架向下安装有与限位螺栓相对应的第二限位柱。The upper and lower sides of the hot plate carrier plate are respectively provided with limit bolts with adjustable lengths, the second mounting plate is upwardly installed with a first limit column corresponding to the limit bolts, and the lifting bracket is installed downward There is a second limit post corresponding to the limit bolt.
所述上定位仿形模具和下定位仿形模具上分别设有用于工件固定的卡爪气缸。The upper positioning profiling die and the lower locating profiling die are respectively provided with claw cylinders for fixing workpieces.
所述机架对应两套电池壳体焊接工位设有上料口,所述上料口安装有安全光栅。The frame is provided with a feeding port corresponding to the welding stations of the two sets of battery shells, and a safety grating is installed on the feeding port.
所述第一气缸水平安装在第一安装板上,所述第一气缸的伸缩杆与第一滑移支架连接。The first air cylinder is horizontally installed on the first mounting plate, and the telescopic rod of the first air cylinder is connected with the first sliding bracket.
所述第二气缸竖向安装在第一滑移支架上,所述第二气缸的伸缩杆与第二滑移支架连接。The second air cylinder is vertically installed on the first sliding support, and the telescopic rod of the second air cylinder is connected with the second sliding support.
所述升降支架通过矩阵分布的四根直线轴承安装在第二安装板的上方。The lifting bracket is mounted above the second mounting plate through four linear bearings distributed in a matrix.
有益效果beneficial effect
在本实用新型中,先通过上加热板和下加热板同步对动力电池的上壳体和下壳体进行加热,然后加热板退出将上壳体与下壳体压合即可实现将其焊接在一起,整个装置结构紧凑,简化了加工工序,有利于提高设备运行的稳定性,有利于能够有效减少加工动作,有利于提高生产节拍,且双工位同步生产,提升生产效率。In the utility model, the upper casing and the lower casing of the power battery are heated synchronously by the upper heating plate and the lower heating plate, and then the heating plate is withdrawn to press the upper casing and the lower casing to realize the welding. Together, the whole device has a compact structure, which simplifies the processing procedure, which is beneficial to improve the stability of the equipment operation, which is beneficial to effectively reduce the processing action, and is beneficial to improve the production rhythm, and the dual-station synchronous production improves the production efficiency.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本实用新型的平面结构示意图。FIG. 2 is a schematic view of the plane structure of the utility model.
图3为电池壳体焊接工位的立体结构示意图。FIG. 3 is a schematic three-dimensional structural diagram of a welding station of a battery case.
图4为电池壳体焊接工位的平面结构示意图。FIG. 4 is a schematic plan view of a battery case welding station.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
如图1和图2所示的一种动力电池壳体双工位热板焊接机,包括机架1,机架1上并排设有两套电池壳体焊接工位。As shown in Figures 1 and 2, a dual-station hot plate welding machine for power battery shells includes a
如图3和图4所示,电池壳体焊接工位包括第一安装板2、第一滑轨3、第一气缸4、第一滑移支架5、第二滑轨6、第二气缸7、第二滑移支架8、热板载板9、上加热板10、下加热板11、第三气缸12、升降支架13、上定位仿形模具14、下定位仿形模具15和第二安装板16。As shown in FIGS. 3 and 4 , the battery shell welding station includes a
第一安装板2和第二安装板16对应安装在机架1上。第一滑轨3安装在第一安装板2上,第一滑移支架5整体呈直角三角形结构,底部通过滑块安装在第一滑轨3上,第一气缸4水平安装在第一安装板2上,第一气缸4的伸缩杆与第一滑移支架5连接,第一滑移支架5能够通过第一气缸4驱动沿第一滑轨3滑移。第一安装板2上安装有限制第一滑移支架5行程的第一挡块18,第一滑移支架5底部安装有能够与第一挡块18配合限位的第一限位块19。The
第二滑轨6沿竖向安装在第一滑移支架5的侧面。第二滑移支架8整体呈直角三角形结构,侧面通过滑块安装在第二滑轨6上。第二气缸7竖向安装在第一滑移支架5上,第二气缸7的伸缩杆与第二滑移支架8连接,第二滑移支架8能够通过第二气缸7驱动进行升降滑移。第一滑移支架5侧面安装有限制第二滑移支架8行程的第二挡块20,第二滑移支架8上安装有能够与第二挡块20配合限位的第二限位块21。热板载板9水平安装在第二滑移支架8上,上加热板10和下加热板11分别水平设置于热板载板9的上侧和下侧。The second sliding rail 6 is vertically installed on the side of the first sliding
升降支架13通过矩阵分布的四根直线轴承17安装在第二安装板16的上方,第三气缸12竖向安装在升降支架13的上方,其伸缩杆与升降支架13连接并能够通过第三气缸12驱动沿直线轴承17进行升降运动。第二安装板16上安装有下定位仿形模具15,上定位仿形模具14安装在升降支架13的下方且与下定位仿形模具15相对应,上定位仿形模具14和下定位仿形模具15上分别设有用于工件固定的卡爪气缸25。The
热板载板9通过第一气缸4驱动能够进入上定位仿形模具14与下定位仿形模具15之间,使得上加热板10与上定位仿形模具14相对应,下加热板11与下定位仿形模具15相对应。热板载板9的上下两侧分别设有长度可调节的限位螺栓22,第二安装板16向上安装有与限位螺栓22相对应的第一限位柱23,升降支架13向下安装有与限位螺栓22相对应的第二限位柱24,能够在加热工序中起到限位作用。The hot
机架1正面对应电池壳体焊接工位设有可向外打开的门,方便进行检修操作。侧面设有上料口,上料口处安装有安全光栅26,有利于保证操作人员进行上料操作的安全性。The front of the
该动力电池壳体双工位热板焊接机在使用时:人工将产品上壳体放入两套电池壳体焊接工位的上定位仿形模具14,卡爪气缸25闭合固定产品上壳体;人工将产品下壳体放入两套电池壳体焊接工位的下定位仿形模具15,卡爪气缸25闭合固定产品下壳体;按下启动设备按钮,安全光栅26确认人手撤离工作区后设备启动,第一气缸4伸出将热板载板9送至上定位仿形模具14与下定位仿形模具15之间,同时上加热板10和下加热板11加热至500℃;第二气缸7伸出,同时第三气缸12伸出,限位螺栓22和限位柱24配合,对上加热板10和下加热板11进行限位,上加热板10对产品上壳体进行加热,下加热板11对产品下壳体进行加热;产品上下壳体加热到规定时间后,第二气缸7和第三气缸12缩回,第一气缸4气缸缩回;第三气缸12伸出,将产品上下壳体加热部位压在一起,保压一定时间;保压结束后,上侧的卡爪气缸25打开,第三气缸12收回,下侧的卡爪气缸25打开,人工将热熔焊接完毕的产品取下。When the power battery shell double-station hot plate welding machine is in use: manually put the upper shell of the product into the upper
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921901619.4U CN211591350U (en) | 2019-11-06 | 2019-11-06 | Power battery shell double station hot plate welding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN211591350U true CN211591350U (en) | 2020-09-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920081A (en) * | 2019-11-06 | 2020-03-27 | 上海君屹工业自动化股份有限公司 | Power battery shell double station hot plate welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920081A (en) * | 2019-11-06 | 2020-03-27 | 上海君屹工业自动化股份有限公司 | Power battery shell double station hot plate welding machine |
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