CN211590669U - Special separator for plate - Google Patents

Special separator for plate Download PDF

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CN211590669U
CN211590669U CN201922285401.7U CN201922285401U CN211590669U CN 211590669 U CN211590669 U CN 211590669U CN 201922285401 U CN201922285401 U CN 201922285401U CN 211590669 U CN211590669 U CN 211590669U
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separation
frame
power source
oil cylinder
support
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张旗
衡贝贝
柯金良
应纪蕴
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Zhejiang Ruigang Machinery Co ltd
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Zhejiang Ruigang Machinery Co ltd
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Abstract

本实用新型涉及一种采用分离刀进行分离的板材专用分离机。这种板材专用分离机包括有水平导轨、滑座以及分离架,滑座滑动设于水平导轨上,滑座上设有垂直导轨,分离架滑动设在垂直导轨上,分离架与驱动分离架上下移动的升降动力源传动连接,其特征在于:分离架上安装有分离机构,分离机构包括有左右并排设置的第一分离刀与第二分离刀,第一分离刀安装在第一刀座上,第二分离刀安装在第二刀座上,第一个刀座与驱动述第一个刀座左右移动的分离动力源传动连接。这种板材专用分离机采用两把分离刀的开合式分离,改变现有板材分离方式,大大提高板材分离机的稳定性。

Figure 201922285401

The utility model relates to a special separator for plates which adopts a separating knife for separation. This kind of special separator for sheet metal includes a horizontal guide rail, a sliding seat and a separation frame. The movable lifting power source transmission connection is characterized in that a separation mechanism is installed on the separation frame, and the separation mechanism includes a first separation knife and a second separation knife arranged side by side on the left and right, and the first separation knife is installed on the first knife seat, The second separation knife is mounted on the second knife seat, and the first knife seat is in transmission connection with the separation power source that drives the left and right movement of the first knife seat. This special plate separator adopts the opening and closing separation of two separation knives, which changes the existing plate separation method and greatly improves the stability of the plate separator.

Figure 201922285401

Description

板材专用分离机Plate special separator

技术领域technical field

本实用新型涉及一种混凝土板材生产机械领域,具体涉及一种用于分离混凝土板材的分离机。The utility model relates to the field of concrete plate production machinery, in particular to a separator for separating concrete plates.

背景技术Background technique

随着技术的进步与环保意识的增强,近年来,加气混凝土砌块/板材(简称砌块/板材)逐步取代了传统的红砖或青砖而成为许多大型土建工程中的首选材料。目前生产企业所面临的挑战是如何提高砌块/板材的生产效率以及产量。在加气混凝土砌块/板材的生产过程中,混凝土搅拌好后灌入到行走模框内,并在行走模框内成型,然后通过行走模框运到下一个工位进行切割,切割成如图4中所示的上下多层板材后,最后送入蒸压釜进行蒸压养护,由于混凝土凝固后被切割的砌块还是会粘合一部分,因此养护之后还要进行分离。目前分离板材的工具都是采用砌块分离机,将板材当砌块一样分离。由于板材与砌块在配方、工艺、养护时间等各方面的不同,现有砌块分离机会对板材造成比较严重的破坏,而人工分离的效率又太低。With the advancement of technology and the enhancement of environmental protection awareness, in recent years, aerated concrete blocks/plates (referred to as blocks/plates) have gradually replaced traditional red bricks or blue bricks and become the preferred material in many large-scale civil engineering. The challenge facing manufacturers today is how to improve block/board production efficiency and yield. In the production process of aerated concrete blocks/plates, the concrete is poured into the walking mold frame after mixing, and formed in the walking mold frame, and then transported to the next station through the walking mold frame for cutting, and cut into After the upper and lower multi-layer boards shown in Figure 4 are finally sent to the autoclave for autoclave curing, since the cut blocks will still be partially bonded after the concrete is solidified, they must be separated after curing. At present, the tools used to separate the plates are block separators, which separate the plates as if they were blocks. Due to the difference in formula, process, curing time and other aspects between the board and the block, the existing block separation opportunity will cause serious damage to the board, and the efficiency of manual separation is too low.

发明内容SUMMARY OF THE INVENTION

鉴于现有技术存在的不足,本实用新型创新提供了一种采用分离刀进行分离的板材专用分离机。In view of the deficiencies of the prior art, the utility model innovatively provides a special separator for plates which adopts a separating knife for separation.

这种板材专用分离机包括有水平导轨、滑座以及分离架,所述滑座滑动设于水平导轨上,所述滑座上设有垂直导轨,所述分离架滑动设在垂直导轨上,所述分离架与驱动分离架上下移动的升降动力源传动连接,其特征在于:所述分离架上安装有分离机构,所述分离机构包括有左右并排设置的第一分离刀与第二分离刀,所述第一分离刀安装在第一刀座上,所述第二分离刀安装在第二刀座上,所述第一个刀座与驱动述第一个刀座左右移动的分离动力源传动连接。This special separator for sheet metal includes a horizontal guide rail, a sliding seat and a separating frame, the sliding seat is slidably arranged on the horizontal guide rail, the sliding seat is provided with a vertical guide rail, and the separating frame is slidably arranged on the vertical guide rail, so The separating frame is in transmission connection with the lifting power source that drives the separating frame to move up and down, and is characterized in that: a separating mechanism is installed on the separating frame, and the separating mechanism includes a first separating knife and a second separating knife arranged side by side on the left and right sides, The first separation knife is installed on the first knife seat, the second separation knife is installed on the second knife seat, and the first knife seat is driven by a separation power source that drives the first knife seat to move left and right connect.

所述第二刀座上安装有导杆,所述第一刀座可滑动地设在导杆上,所述分离动力源为分离油缸,所述分离油缸安装在第二刀座上。A guide rod is installed on the second tool seat, the first tool seat is slidably arranged on the guide rod, the separation power source is a separation oil cylinder, and the separation oil cylinder is installed on the second tool seat.

所述分离架的下方设有侧翻机构,所述侧翻机构包括有支座、抬起臂以及支撑架,所述抬起臂与支撑架均铰接在支座上,所述抬起臂与支撑架分别位于左右两侧,所述抬起臂与驱动抬起臂转动的抬起动力源传动连接,所述支撑架与驱动支撑架转动的支撑动力源传动连接。A rollover mechanism is arranged below the separation frame, and the rollover mechanism includes a support, a lift arm and a support frame, the lift arm and the support frame are both hinged on the support, and the lift arm is connected to the support frame. The support frames are respectively located on the left and right sides, the lift arms are drive-connected with a lift power source that drives the lift arms to rotate, and the support frames are drive-connected to a support power source that drives the support frame to rotate.

所述支座上连接有连轴,所述抬起臂与支撑架均可转动地连接在连轴上,所述抬起动力源为抬起油缸,所述抬起油缸的一端铰接在支撑架上,所述抬起油缸的另一端铰接在抬起臂上,所述支撑动力源为支撑油缸,所述支撑油缸的一端铰接在支座上,所述支撑油缸的另一端铰接在支撑架上。The support is connected with a connecting shaft, the lifting arm and the support frame can be rotatably connected to the connecting shaft, the lifting power source is a lifting oil cylinder, and one end of the lifting oil cylinder is hinged on the supporting frame The other end of the lift cylinder is hinged on the lift arm, the support power source is a support cylinder, one end of the support cylinder is hinged on the support, and the other end of the support cylinder is hinged on the support frame .

按照本实用新型提供的一种板材专用分离机,采用两把分离刀的开合式分离,改变现有板材分离方式,大大提高板材分离机的稳定性。According to the special separation machine for plates provided by the utility model, the opening and closing separation of two separation knives is adopted, the existing separation mode of plates is changed, and the stability of the plate separation machine is greatly improved.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为分离机构的结构示意图;Fig. 2 is the structural representation of separation mechanism;

图3为侧翻机构的结构示意图;3 is a schematic structural diagram of a rollover mechanism;

图4为本实用新型的工况图。FIG. 4 is a working condition diagram of the utility model.

具体实施方式Detailed ways

如图1所示,这种板材专用分离机包括有水平导轨1、滑座2以及分离架3,滑座2滑动设于水平导轨1上,滑座2上设有垂直导轨20,分离架3可上下滑动地设垂直导轨20上,分离架3与驱动分离架3上下移动的升降动力源传动连接,通过升降动力源的驱动,分离架3能在垂直导轨20上实现上下升降,而滑座2能在水平导轨1上前后移动。因此,分离架3能实现前后移动与上下升降。As shown in FIG. 1, this kind of special separator for sheet metal includes a horizontal guide rail 1, a sliding seat 2 and a separation frame 3. The sliding seat 2 is slidably arranged on the horizontal guide rail 1, the sliding seat 2 is provided with a vertical guide rail 20, and the separation frame 3 The vertical guide rail 20 can be slid up and down, and the separation frame 3 is connected with the lifting power source that drives the separation frame 3 to move up and down. 2 can move back and forth on the horizontal rail 1. Therefore, the separation frame 3 can be moved back and forth and up and down.

在分离架3上安装有分离机构4,如图2所示,该分离机构4包括有左右并排设置的第一分离刀40与第二分离刀41,第一分离刀40安装在第一刀座42上,第二分离刀41安装在第二刀座43上,第一个刀座42与驱动述第一个刀座42左右移动的分离动力源传动连接。A separation mechanism 4 is installed on the separation frame 3 . As shown in FIG. 2 , the separation mechanism 4 includes a first separation knife 40 and a second separation knife 41 arranged side by side, and the first separation knife 40 is installed on the first knife seat. 42 , the second separating knife 41 is mounted on the second knife seat 43 , and the first knife seat 42 is in transmission connection with the separating power source that drives the first knife seat 42 to move left and right.

工作原理如下:待分离的板材10被运送到分离架3下面后,使滑座2在水平导轨1上移动(可人工推动),调整分离架3的位置,让第一分离刀40与第二分离刀41合并时的刀刃对准相邻两个板材之间的缝隙,然后升降动力源驱动分离架3下降,让第一分离刀40与第二分离刀41进入到相邻两个板材之间的缝隙内,当到达合适位置时(大概是在板材上沿往下2公分的位置),分离架3停止下降,分离动力源驱动第一个刀座42移动,这样第一分离刀40与第二分离刀41分离开来(分离很小的距离即可),这样相邻两个板材就被分离开。The working principle is as follows: after the plate 10 to be separated is transported under the separation frame 3, the sliding seat 2 is moved on the horizontal guide rail 1 (it can be pushed manually), and the position of the separation frame 3 is adjusted so that the first separation knife 40 and the second When the separating knives 41 are merged, the cutting edge is aligned with the gap between the two adjacent sheets, and then the lifting power source drives the separating frame 3 to descend, so that the first separating knives 40 and the second separating knives 41 enter between the two adjacent sheets. In the gap, when it reaches the appropriate position (about 2 cm down from the upper edge of the plate), the separation frame 3 stops descending, and the separation power source drives the first knife seat 42 to move, so that the first separation knife 40 and the first knife seat 42 are moved. The two separation knives 41 are separated (a small distance is sufficient), so that two adjacent plates are separated.

分离动力源可以采用电机、气缸或者油缸,只要驱动第一个刀座42移动即可,本实用新型具体采用了分离油缸44(油缸可以提供足够大的力),为了配合分离油缸44,同时使在第一个刀座42平稳移动,本实用新型在第二刀座43上安装有导杆47,第一刀座42可滑动地设在导杆47上。当要分离砌块时,分离油缸44驱动第一个刀座42移动,这样第一分离刀40与第二分离刀41分离;而当完成分离后,分离油缸44驱动第一个刀座42复位,这样第一分离刀40与第二分离刀41又合并在一起。The separation power source can be a motor, an air cylinder or an oil cylinder, as long as the first tool seat 42 is driven to move, the utility model specifically adopts a separation oil cylinder 44 (the oil cylinder can provide a sufficient force), in order to cooperate with the separation oil cylinder 44, at the same time, the separation oil cylinder 44 is used. The first knife seat 42 moves stably, a guide rod 47 is installed on the second knife seat 43 of the present invention, and the first knife seat 42 is slidably arranged on the guide rod 47 . When the block is to be separated, the separation oil cylinder 44 drives the first tool seat 42 to move, so that the first separation tool 40 is separated from the second separation tool 41; and when the separation is completed, the separation oil cylinder 44 drives the first tool seat 42 to reset , so that the first separating knife 40 and the second separating knife 41 are merged together again.

板材10可以通过叉车搬运到分离架3下方,不过这样会比较麻烦(但是不影响砌块板材分离)。如图4所示,待分离的板材10一般都是通过底托板9托着,然后通过底下的输送轮8输送过来,此时的板材10都是平放堆叠在一起,为了能自动将板材侧翻并立起来,以便于分离机构4对其分离。本实用新型在分离架3的下方设有侧翻机构,如图3所示,侧翻机构包括有支座5、抬起臂6以及支撑架7,抬起臂6与支撑架7均铰接在支座5上,抬起臂6与支撑架7分别位于左右两侧,抬起臂6与驱动抬起臂6转动的抬起动力源传动连接,而支撑架7与驱动支撑架7转动的支撑动力源传动连接。The board 10 can be transported under the separation frame 3 by a forklift, but this will be more troublesome (but does not affect the separation of the block board). As shown in FIG. 4 , the plates 10 to be separated are generally supported by the bottom pallet 9 and then conveyed by the conveying wheel 8 at the bottom. At this time, the plates 10 are all flat and stacked together. In order to automatically transfer the plates Turn sideways and stand up so that the separation mechanism 4 can be separated from it. The utility model is provided with a rollover mechanism below the separation frame 3. As shown in FIG. 3, the rollover mechanism includes a support 5, a lift arm 6 and a support frame 7. The lift arm 6 and the support frame 7 are hinged on the On the support 5, the lift arm 6 and the support frame 7 are located on the left and right sides, respectively, the lift arm 6 is drivingly connected with the lift power source that drives the lift arm 6 to rotate, and the support frame 7 and the drive support frame 7 to rotate. Power source drive connection.

当载着板材10的底托板9输送过来后,支撑动力源驱动支撑架7转动并使动支撑架7立起来,然后抬起动力源驱动抬起臂6转动,抬起臂6就抬着底托板9与板材10一起往支撑架7所在一侧翻到,在翻到的过程中,支撑架7从侧面一直支撑着板材10,直到板材10完全侧立在支撑架7上。这样分离机构4就能对板材10进行分离。When the bottom pallet 9 carrying the plate 10 is conveyed, the supporting power source drives the supporting frame 7 to rotate and makes the movable supporting frame 7 stand up, and then the power source is lifted to drive the lifting arm 6 to rotate, and the lifting arm 6 is lifted. The bottom pallet 9 and the board 10 are turned over to the side where the support frame 7 is located. During the turning process, the support frame 7 supports the board 10 from the side until the board 10 completely stands on the support frame 7 . In this way, the separation mechanism 4 can separate the plate 10 .

为了使抬起臂6与支撑架7均可以转动,在支座5上连接有连轴50,抬起臂6与支撑架7均可转动地连接在连轴50上。本实用新型的抬起动力源为抬起油缸60。为了使抬起臂6与支撑架7更稳固地支撑住板材10,该抬起油缸60的一端铰接在支撑架7上,另一端铰接在抬起臂6上。通过该抬起油缸60的作用,抬起臂6受到一个往内侧转的力,而支撑架7受到一个往外侧转的力,这样板材10在翻转过程中两个面始终受到支撑力,换句话说就是抬起臂6与支撑架7以90°角夹着砌块板材10翻到,这样可以保证板材10稳定翻到;而支撑动力源为支撑油缸70,支撑油缸70的一端铰接在支座5上,另一端铰接在支撑架7上,在支撑油缸70与抬起油缸60的共同作用下,支撑架7立起;而在支撑架7放下过程中,支撑油缸70的伸缩杆逐渐缩回,而抬起油缸60的伸缩杆一直处于伸开状况;当板材完全侧翻后,抬起油缸60的伸缩杆逐渐缩回,这样抬起臂6重新放下,底托板9回到输送轮8上,最后由输送轮8输送走。In order to enable both the lift arm 6 and the support frame 7 to be rotatable, a connecting shaft 50 is connected to the support 5 , and both the lift arm 6 and the support frame 7 are rotatably connected to the connecting shaft 50 . The lifting power source of the present invention is the lifting oil cylinder 60 . In order to make the lift arm 6 and the support frame 7 more stably support the plate 10 , one end of the lift cylinder 60 is hinged on the support frame 7 , and the other end is hinged on the lift arm 6 . Through the action of the lifting cylinder 60, the lifting arm 6 is subjected to a force of turning inward, and the support frame 7 is subjected to a force of turning outward, so that the two surfaces of the plate 10 are always supported by the force during the turning process, in other words In other words, the lifting arm 6 and the support frame 7 are flipped over with the block board 10 sandwiched at a 90° angle, so that the board 10 can be turned over stably; and the support power source is the support cylinder 70, and one end of the support cylinder 70 is hinged on the support 5, the other end is hinged on the support frame 7, and under the combined action of the support cylinder 70 and the lifting cylinder 60, the support frame 7 stands up; while the support frame 7 is lowered, the telescopic rod of the support cylinder 70 gradually retracts , and the telescopic rod of the lifting cylinder 60 has been in an extended state; when the sheet is completely rolled over, the telescopic rod of the lifting cylinder 60 is gradually retracted, so that the lifting arm 6 is put down again, and the bottom pallet 9 returns to the conveying wheel 8 up, and finally conveyed away by the conveying wheel 8.

最后值得一提的是,由于板材10分离后间距会变大,板材整体会变宽,为了防止板材从支撑架7上掉落,如图3所示,本实用新型在支撑架7的两侧边均设有护条71,该护条71连接在转杆上,而转杆与驱动转杆转动的护条动力源72传动连接。当板材10翻到后,护条动力源72驱动护条71转动立起,这样板材10就被拦在左右两边的护条71之间,从而防止板材10掉落。Finally, it is worth mentioning that since the spacing of the plates 10 will become larger after separation, the overall plate will become wider. In order to prevent the plates from falling off the support frame 7, as shown in FIG. Each side is provided with a guard strip 71, the guard strip 71 is connected to the rotating rod, and the rotating rod is connected with the guard strip power source 72 which drives the rotating rod to rotate. When the board 10 is turned over, the guard bar power source 72 drives the guard bar 71 to rotate and stand up, so that the board 10 is blocked between the left and right guard bars 71, thereby preventing the board 10 from falling.

Claims (5)

1. Special separating centrifuge of panel, including horizontal guide (1), slide (2) and separation frame (3), slide (2) slide and locate on horizontal guide (1), be equipped with perpendicular guide rail (20) on slide (2), separation frame (3) slide and establish on perpendicular guide rail (20), separation frame (3) are connected its characterized in that with the lift power supply transmission that drive separation frame (3) reciprocated: install separating mechanism (4) on separation frame (3), separating mechanism (4) are including controlling first separation sword (40) and second separation sword (41) that set up side by side, first separation sword (40) are installed on first blade holder (42), second separation sword (41) are installed on second blade holder (43), first blade holder (42) with drive state first blade holder (42) and remove the separation power supply transmission and be connected.
2. The plate-dedicated separator as claimed in claim 1, wherein: the second tool apron (43) is provided with a guide rod (47), the first tool apron (42) can be slidably arranged on the guide rod (47), the separating power source is a separating oil cylinder (44), and the separating oil cylinder (44) is arranged on the second tool apron (43).
3. The plate-dedicated separator according to claim 1 or 2, wherein: the side-turning mechanism is arranged below the separating frame (3), and comprises a support (5), a lifting arm (6) and a support frame (7), wherein the lifting arm (6) and the support frame (7) are hinged to the support (5), the lifting arm (6) and the support frame (7) are respectively positioned at the left side and the right side, the lifting arm (6) is in transmission connection with a lifting power source for driving the lifting arm (6) to rotate, and the support frame (7) is in transmission connection with a supporting power source for driving the support frame (7) to rotate.
4. The plate-dedicated separator as claimed in claim 3, wherein: the support (5) is connected with a connecting shaft (50), the lifting arm (6) and the support frame (7) are both rotatably connected to the connecting shaft (50), the lifting power source is a lifting oil cylinder (60), one end of the lifting oil cylinder (60) is hinged to the support frame (7), and the other end of the lifting oil cylinder (60) is hinged to the lifting arm (6); the supporting power source is a supporting oil cylinder (70), one end of the supporting oil cylinder (70) is hinged to the support (5), and the other end of the supporting oil cylinder (70) is hinged to the supporting frame (7).
5. The plate-dedicated separator as claimed in claim 3, wherein: the two side edges of the support frame (7) are provided with guard strips (71), the guard strips (71) are connected to the rotating rod, and the rotating rod is in transmission connection with a guard strip power source (72) for driving the rotating rod to rotate.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037731A (en) * 2019-12-18 2020-04-21 浙江瑞港机械有限公司 Plate special separator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037731A (en) * 2019-12-18 2020-04-21 浙江瑞港机械有限公司 Plate special separator
CN111037731B (en) * 2019-12-18 2024-12-13 浙江瑞港机械有限公司 Special separator for plates

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Wenzhou Jiafeng Machinery Co.,Ltd.

Assignor: Zhejiang Ruigang Machinery Co.,Ltd.

Contract record no.: X2025980017588

Denomination of utility model: Panel-specific separator machine

Granted publication date: 20200929

License type: Common License

Record date: 20250815