CN211589126U - A support and positioning device for a manifold welding system - Google Patents

A support and positioning device for a manifold welding system Download PDF

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CN211589126U
CN211589126U CN201922447927.0U CN201922447927U CN211589126U CN 211589126 U CN211589126 U CN 211589126U CN 201922447927 U CN201922447927 U CN 201922447927U CN 211589126 U CN211589126 U CN 211589126U
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frame
support
support frame
fixedly connected
roller
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程远
袁玉荣
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Nanjing Yingnigema Industrial Automation Technology Co Ltd
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Nanjing Yingnigema Industrial Automation Technology Co Ltd
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Abstract

本实用新型公开了一种歧管焊接系统的支撑定位装置,包括第一变位机、第二变位机以及位于第一变位机和第二变位机之间的多个支撑滚轮架;还包括铺设在地面上的导轨,第二变位机和每个支撑滚轮架的底部均设有与导轨相互配合连接的滑块;所述支撑滚轮架包括主动支撑滚轮架和从动支撑滚轮架。本实用新型支撑定位装置一方面能够适用于不同长度的管道的支撑定位,另一方面通过装置中的支撑滚轮架能够根据管道尺寸的不同对其中轴线与地面的垂直高度以及其在支撑滚轮架上的放置角度进行相应的调节,从而有效提高了支撑定位装置的适用性。

Figure 201922447927

The utility model discloses a support and positioning device for a manifold welding system, which comprises a first positioner, a second positioner and a plurality of supporting roller frames located between the first positioner and the second positioner; It also includes a guide rail laid on the ground, and the bottom of the second positioner and each support roller frame is provided with a slider that is mutually matched and connected with the guide rail; the support roller frame includes an active support roller frame and a driven support roller frame. . On the one hand, the supporting and positioning device of the utility model can be applied to the supporting and positioning of pipes of different lengths; The placement angle is adjusted accordingly, thereby effectively improving the applicability of the support and positioning device.

Figure 201922447927

Description

一种歧管焊接系统的支撑定位装置A support and positioning device for a manifold welding system

技术领域technical field

本实用新型涉及一种歧管焊接系统的支撑定位装置。The utility model relates to a support and positioning device of a manifold welding system.

背景技术Background technique

现有技术中,对管道进行歧管焊接时,都是用固定在地面上的支撑架对管道进行定点支撑,这种支撑装置不能适用于各种不同尺寸规格和不同长度的管道焊接需求。In the prior art, when the pipeline is welded to the manifold, the supporting frame fixed on the ground is used to support the pipeline at a fixed point. This kind of support device cannot be applied to various pipe welding requirements of different sizes and different lengths.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种歧管焊接系统的支撑定位装置,该支撑定位装置一方面能够适用于不同长度的管道的支撑定位,另一方面通过装置中的支撑滚轮架能够根据管道尺寸的不同对其中轴线与地面的垂直高度以及其在支撑滚轮架上的放置角度进行相应的调节,从而有效提高了支撑定位装置的适用性。The technical problem to be solved by the present invention is to provide a support and positioning device for a manifold welding system. The vertical height of the central axis and the ground and the placement angle of the pipe on the support roller frame are adjusted correspondingly due to the difference in the size of the pipe, thereby effectively improving the applicability of the support and positioning device.

为解决上述技术问题,本实用新型所采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:

一种歧管焊接系统的支撑定位装置,包括第一变位机、第二变位机以及位于第一变位机和第二变位机之间的多个支撑滚轮架;还包括铺设在地面上的导轨,第二变位机和每个支撑滚轮架的底部均设有与导轨相互配合连接的滑块。A support and positioning device for a manifold welding system, comprising a first positioner, a second positioner, and a plurality of supporting roller frames between the first positioner and the second positioner; further comprising laying on the ground On the guide rail, the second positioner and the bottom of each supporting roller frame are provided with sliding blocks which are mutually matched and connected with the guide rail.

其中,所述支撑滚轮架包括主动支撑滚轮架和从动支撑滚轮架。Wherein, the support roller frame includes an active support roller frame and a driven support roller frame.

其中,所示从动支撑滚轮架包括第一机架和第二机架,其中,第一机架上设有第一支撑架、第二支撑架以及横向移动机构,第一支撑架和第二支撑架在横向移动机构的驱动下相互靠近移动或相互远离移动;第二机架上设有纵向移动机构,纵向移动机构的驱动端与第一机架连接,第一机架在纵向移动机构的驱动上沿纵向上下移动;第二机架固定在底板上,底板与转接板固定连接,转接板底部设有滑块,滑块与铺设在地面上的导轨相互配合连接。Wherein, the shown driven support roller frame includes a first frame and a second frame, wherein the first frame is provided with a first support frame, a second support frame and a lateral movement mechanism, the first support frame and the second support frame The supporting frames are driven by the lateral movement mechanism to move close to each other or move away from each other; the second frame is provided with a longitudinal movement mechanism, the driving end of the longitudinal movement mechanism is connected with the first frame, and the first frame is in the longitudinal movement mechanism. The upper drive moves up and down in the longitudinal direction; the second frame is fixed on the bottom plate, the bottom plate is fixedly connected with the adapter plate, the bottom of the adapter plate is provided with a slider, and the slider is connected with the guide rails laid on the ground.

其中,第一支撑架包括架设在第一机架上的支撑架I以及位于支撑架I内通过转轴或轴承与支撑架I转动连接的滚轮I;第二支撑架包括架设在第一机架上的支撑架II以及位于支撑架II内通过转轴或轴承与支撑架II转动连接的滚轮II。Wherein, the first support frame includes a support frame I erected on the first frame and a roller I rotatably connected to the support frame I through a rotating shaft or a bearing in the support frame I; the second support frame includes a support frame I erected on the first frame The supporting frame II and the roller II which is located in the supporting frame II and is rotatably connected with the supporting frame II through a rotating shaft or a bearing.

其中,所示主动支撑滚轮架包括第一机架和第二机架,其中,第一机架上设有第一支撑架、第二支撑架以及横向移动机构,第一支撑架和第二支撑架在横向移动机构的驱动下相互靠近移动或相互远离移动;第二机架上设有纵向移动机构,纵向移动机构的驱动端与第一机架连接,第一机架在纵向移动机构的驱动上沿纵向上下移动;第二机架固定在底板上,底板与转接板固定连接,转接板底部设有滑块,滑块与铺设在地面上的导轨相互配合连接;第一支撑架包括架设在第一机架上的支撑架I以及位于支撑架I内通过转轴或轴承与支撑架I转动连接的滚轮I;第二支撑架包括架设在第一机架上的支撑架II以及位于支撑架II内通过转轴或轴承与支撑架II转动连接的滚轮II;还包括带动滚轮转动的转动机构;转动机构包括电机以及与电机传动连接的减速机,电机外壳通过法兰与减速机外壳固定连接,减速机固定在支撑架上,减速机的驱动端与滚轮的转轴固定连接;还包括驱动机构,驱动机构包括驱动电机以及与驱动电机传动连接的齿轮,驱动电机固定在延伸板上;延伸板与转接板固定连接,导轨的内侧壁上设有与齿轮相互配合连接的齿条。Wherein, the shown active support roller frame includes a first frame and a second frame, wherein the first frame is provided with a first support frame, a second support frame and a lateral movement mechanism, the first support frame and the second support frame The racks move close to each other or move away from each other under the drive of the lateral moving mechanism; the second rack is provided with a longitudinal moving mechanism, the driving end of the longitudinal moving mechanism is connected with the first rack, and the first rack is driven by the longitudinal moving mechanism The top moves up and down in the longitudinal direction; the second frame is fixed on the bottom plate, the bottom plate is fixedly connected with the adapter plate, the bottom of the adapter plate is provided with a sliding block, and the sliding block and the guide rail laid on the ground are connected with each other; the first support frame includes A support frame I erected on the first frame and a roller I rotatably connected to the support frame I through a rotating shaft or a bearing in the support frame I; The roller II in the frame II is rotatably connected to the support frame II through a rotating shaft or a bearing; it also includes a rotating mechanism that drives the roller to rotate; the rotating mechanism includes a motor and a reducer connected to the motor drive, and the motor casing is fixedly connected to the reducer casing through a flange. , the reducer is fixed on the support frame, and the drive end of the reducer is fixedly connected with the rotating shaft of the roller; it also includes a drive mechanism, the drive mechanism includes a drive motor and a gear connected to the drive motor, and the drive motor is fixed on the extension plate; the extension plate It is fixedly connected with the adapter plate, and the inner side wall of the guide rail is provided with a rack that cooperates with the gears.

其中,所述横向移动机构包括旋转把手以及与旋转把手固定连接的螺杆,螺杆横穿第一机架,螺杆的末端与第一机架通过轴承固定连接,螺杆的始端连接旋转把手,旋转把手与第一机架通过轴承固定连接。The lateral movement mechanism includes a rotating handle and a screw rod fixedly connected to the rotating handle, the screw rod traverses the first frame, the end of the screw rod is fixedly connected to the first frame through a bearing, the beginning end of the screw rod is connected to the rotating handle, and the rotating handle is connected to the first frame. The first frame is fixedly connected by bearings.

其中,螺杆的其中一侧设有正向螺纹,螺杆的另一侧设有反向螺纹,螺杆的正向螺纹端和反向螺纹端均套设有螺母,支撑架I和支撑架II分别与对应的螺母固定连接;螺杆的中部通过轴承与第一机架固定连接。Wherein, one side of the screw rod is provided with a forward thread, the other side of the screw rod is provided with a reverse thread, both the forward thread end and the reverse thread end of the screw rod are sleeved with nuts, and the support frame I and the support frame II are respectively connected with The corresponding nut is fixedly connected; the middle part of the screw rod is fixedly connected with the first frame through the bearing.

其中,支撑架I底部设有滑块I,支撑架I架设在第一机架上,在横向移动机构驱动下滑块I沿着第一机架的侧边相对第一机架做横向移动;支撑架II底部设有滑块II,支撑架II架设在第一机架上,在横向移动机构驱动下滑块II沿着第一机架的侧边相对第一机架做横向移动。Wherein, the bottom of the support frame 1 is provided with a slider 1, and the support frame 1 is erected on the first frame, and the slider 1 is moved laterally relative to the first frame along the side of the first frame under the drive of the lateral movement mechanism; The bottom of the support frame II is provided with a slide block II, the support frame II is erected on the first frame, and the slide block II moves laterally relative to the first frame along the side of the first frame under the drive of the lateral movement mechanism.

其中,纵向移动机构包括电机以及与电机传动连接的丝杆升降机,电机和丝杆升降机固定在第二机架上,丝杆升降机的丝杆顶端与第一机架的连接端通过轴承固定连接。The longitudinal movement mechanism includes a motor and a screw lift connected to the motor, the motor and the screw lift are fixed on the second frame, and the top of the screw of the screw lift is fixedly connected to the connecting end of the first frame through a bearing.

其中,所述纵向移动机构还包括导向机构,导向机构成对设置在丝杆升降机的两侧;导向机构包括导向轴以及套设在导向轴外的导向轴轴承座,导向轴轴承座固定在第二机架上,导向轴一端与第一机架下底板固定连接,导向轴另一端穿过导向轴轴承座且沿着导向轴轴承座纵向移动。Wherein, the longitudinal moving mechanism further includes a guide mechanism, and the guide mechanisms are arranged in pairs on both sides of the screw lift; the guide mechanism includes a guide shaft and a guide shaft bearing seat sleeved outside the guide shaft, and the guide shaft bearing seat is fixed on the first On the second frame, one end of the guide shaft is fixedly connected with the lower bottom plate of the first frame, and the other end of the guide shaft passes through the guide shaft bearing seat and moves longitudinally along the guide shaft bearing seat.

有益效果:本实用新型支撑定位装置一方面能够适用于不同长度的管道的支撑定位,另一方面通过装置中的支撑滚轮架能够根据管道尺寸的不同对其中轴线与地面的垂直高度以及其在支撑滚轮架上的放置角度进行相应的调节,从而有效提高了支撑定位装置的适用性。Beneficial effects: on the one hand, the supporting and positioning device of the present utility model can be applied to the supporting and positioning of pipes of different lengths; The placement angle on the roller frame is adjusted accordingly, thereby effectively improving the applicability of the support and positioning device.

附图说明Description of drawings

图1为本实用新型装置中从动支撑滚轮架的结构示意图;1 is a schematic structural diagram of a driven support roller frame in the device of the present invention;

图2为本实用新型装置中从动支撑滚轮架的正视图;2 is a front view of a driven support roller frame in the device of the utility model;

图3为本实用新型装置中从动支撑滚轮架铺设在轨道上的结构示意图;3 is a schematic structural diagram of the driven support roller frame laid on the track in the device of the present invention;

图4为本实用新型装置中主动支撑滚轮架铺设在轨道上的结构示意图;4 is a schematic structural diagram of the active support roller frame laid on the track in the device of the present invention;

图5为本实用新型装置中主动支撑滚轮的局部示意图;5 is a partial schematic view of the active support roller in the device of the present invention;

图6本实用新型装置中可移动变位机的结构示意图I;Fig. 6 structural representation 1 of movable positioner in the device of the present utility model;

图7本实用新型装置中可移动变位机的结构示意图II;7 is a schematic structural diagram II of the movable positioner in the device of the present invention;

图8本实用新型装置中固定变位机的结构示意图;8 is a schematic structural diagram of a fixed positioner in the device of the present invention;

图9为将待焊接管道定位支撑在定位支撑装置上的结构示意图;9 is a schematic structural diagram of positioning and supporting the pipeline to be welded on the positioning support device;

图10为本实用新型支撑定位装置的结构示意图。FIG. 10 is a schematic structural diagram of the supporting and positioning device of the present invention.

具体实施方式Detailed ways

根据下述实施例,可以更好地理解本实用新型。然而,本领域的技术人员容易理解,实施例所描述的内容仅用于说明本实用新型,而不应当也不会限制权利要求书中所详细描述的本实用新型。The present invention can be better understood according to the following examples. However, those skilled in the art can easily understand that the contents described in the embodiments are only used to illustrate the present invention, and should not and will not limit the present invention described in detail in the claims.

如图1~5所示,本实用新型歧管焊接系统的支撑定位装置,包括第一变位机(固定变位机111)、第二变位机(可移动变位机112)以及位于第一变位机111和第二变位机112之间的多个支撑滚轮架;还包括铺设在地面上的轨道114,轨道114上铺设有导轨104,第二变位机112和每个支撑滚轮架的底部均设有与导轨104相互配合连接的滑块(116,103);支撑滚轮架包括主动支撑滚轮架(支撑滚轮架II109)和从动支撑滚轮架(支撑滚轮架II101)。As shown in Figures 1 to 5, the support and positioning device of the manifold welding system of the present invention includes a first positioner (fixed positioner 111), a second positioner (movable positioner 112), and a A plurality of support roller frames between the first positioner 111 and the second positioner 112; also include a track 114 laid on the ground, the rail 114 is laid with a guide rail 104, the second positioner 112 and each support roller The bottoms of the racks are provided with sliders (116, 103) that cooperate with the guide rails 104; the supporting roller racks include an active supporting roller rack (supporting roller rack II109) and a driven supporting roller rack (supporting roller rack II101).

其中,从动支撑滚轮架101包括第一机架64和第二机架71,其中,第一机架上64设有第一支撑架81、第二支撑架81以及横向移动机构,第一支撑架81和第二支撑架82在横向移动机构的驱动下作相互靠近移动或相互远离移动;第二机架71上设有纵向移动机构,纵向移动机构的驱动端与第一机架64连接,第一机架64在纵向移动机构的驱动上沿纵向上下移动;第二机架71固定在底板75上,底板75与转接板102固定连接,转接板102底部设有滑块103,滑块103与铺设在地面上的导轨104相互配合连接。The driven support roller frame 101 includes a first frame 64 and a second frame 71, wherein the first frame 64 is provided with a first support frame 81, a second support frame 81 and a lateral movement mechanism. The frame 81 and the second support frame 82 move closer to each other or move away from each other under the drive of the lateral movement mechanism; the second frame 71 is provided with a longitudinal movement mechanism, and the driving end of the longitudinal movement mechanism is connected to the first frame 64, The first frame 64 is driven by the longitudinal moving mechanism to move up and down in the longitudinal direction; the second frame 71 is fixed on the bottom plate 75, the bottom plate 75 is fixedly connected with the adapter plate 102, and the bottom of the adapter plate 102 is provided with a slider 103, which slides The blocks 103 are connected to each other with the guide rails 104 laid on the ground.

其中,第一支撑架81包括架设在第一机架64上的支撑架I62以及位于支撑架I62内通过轴承61与支撑架I62转动连接的滚轮I83(滚轮I83的转轴与支撑架I62通过轴承61固定连接);第二支撑架82包括架设在第一机架64上的支撑架II85以及位于支撑架II85内通过轴承与支撑架II85转动连接的滚轮II84;从动支撑滚轮架101的横向移动机构包括旋转把手65以及与旋转把手65固定连接的螺杆66,螺杆66横穿第一机架64,螺杆66的末端与第一机架64通过轴承86固定连接,螺杆66的始端连接旋转把手65,旋转把手65与第一机架64通过轴承87固定连接。螺杆66的其中一侧设有正向螺纹67,螺杆66的另一侧设有反向螺纹69,从而实现当旋转把手65转动时,第一支撑架81和第二支撑架82作相互靠近移动或相互远离移动;螺杆66的正向螺纹端和反向螺纹端均套设有螺母(70,68),支撑架I62与螺母I68固定连接,支撑架1I85与螺母II70固定连接;螺杆66的中部也设有轴承79,螺杆66通过轴承79与第一机架64固定连接,轴承79的两侧还分别设有连接轴80。The first support frame 81 includes a support frame I62 erected on the first frame 64 and a roller I83 rotatably connected to the support frame I62 through the bearing 61 in the support frame I62 (the rotating shaft of the roller I83 and the support frame I62 pass through the bearing 61 ). Fixed connection); the second support frame 82 includes a support frame II85 erected on the first frame 64 and a roller II84 in the support frame II85 that is rotatably connected to the support frame II85 through a bearing; the lateral movement mechanism of the driven support roller frame 101 It includes a rotating handle 65 and a screw 66 fixedly connected to the rotating handle 65. The screw 66 traverses the first frame 64, the end of the screw 66 is fixedly connected to the first frame 64 through a bearing 86, and the beginning of the screw 66 is connected to the rotating handle 65. The rotating handle 65 is fixedly connected with the first frame 64 through the bearing 87 . One side of the screw 66 is provided with a forward thread 67, and the other side of the screw 66 is provided with a reverse thread 69, so that when the rotary handle 65 is rotated, the first support frame 81 and the second support frame 82 move closer to each other Or move away from each other; the forward thread end and the reverse thread end of the screw rod 66 are sleeved with nuts (70, 68), the support frame I62 is fixedly connected with the nut I68, and the support frame 1I85 is fixedly connected with the nut II70; the middle part of the screw rod 66 A bearing 79 is also provided, and the screw 66 is fixedly connected to the first frame 64 through the bearing 79 , and connecting shafts 80 are respectively provided on both sides of the bearing 79 .

其中,支撑架I62底部设有滑块I63,支撑架I62架设在第一机架64上,在横向移动机构驱动下滑块I62沿着第一机架64的侧边相对第一机架64做横向移动;支撑架II85底部设有滑块II88,支撑架II85架设在第一机架64上,在横向移动机构驱动下滑块II88沿着第一机架64的侧边相对第一机架64做横向移动。Among them, the bottom of the support frame I62 is provided with a slider I63, the support frame I62 is erected on the first frame 64, and the slider I62 is driven by the lateral movement mechanism to move relative to the first frame 64 along the side of the first frame 64. Lateral movement; the bottom of the support frame II85 is provided with a slider II88, the support frame II85 is erected on the first frame 64, and the slider II88 is opposite to the first frame 64 along the side of the first frame 64 under the drive of the lateral movement mechanism Do lateral movement.

从动支撑滚轮架101的纵向移动机构包括电机72以及与电机72传动连接的丝杆升降机73,电机72和丝杆升降机73的固定部均固定在第二机架71上,丝杆升降机73的丝杆89顶端与第一机架64下底板90的中心处连接,丝杆89顶端与第一机架64的连接处(该连接处位于第一机架底部的中心区)通过轴承74固定连接。丝杆升降机73通过连接板91固定在第二机架71的底板75上,第二机架71的底板75上开有通孔78,丝杆升降机73的丝杆89从通孔78中伸出。其中,纵向移动机构还包括导向机构92,导向机构92成对设置在丝杆升降机73的两侧;导向机构92包括导向轴76以及套设在导向轴76外的导向轴轴承座77,导向轴轴承座77固定在第二机架71上,导向轴76一端与第一机架64下底板90固定连接,导向轴76另一端穿过导向轴轴承座77且沿着导向轴轴承座77纵向移动。The longitudinal moving mechanism of the driven support roller frame 101 includes a motor 72 and a screw lifter 73 that is drivingly connected to the motor 72. The fixing parts of the motor 72 and the screw lifter 73 are both fixed on the second frame 71. The top end of the screw rod 89 is connected to the center of the lower bottom plate 90 of the first frame 64 , and the connection between the top end of the screw rod 89 and the first frame 64 (the connection is located in the central area of the bottom of the first frame) is fixedly connected through the bearing 74 . The screw lifter 73 is fixed on the bottom plate 75 of the second frame 71 through the connecting plate 91 , the bottom plate 75 of the second frame 71 has a through hole 78 , and the screw rod 89 of the screw lifter 73 protrudes from the through hole 78 . Among them, the longitudinal movement mechanism also includes a guide mechanism 92, which is arranged in pairs on both sides of the screw lifter 73; the guide mechanism 92 includes a guide shaft 76 and a guide shaft bearing seat 77 sleeved outside the guide shaft 76, the guide shaft The bearing seat 77 is fixed on the second frame 71 , one end of the guide shaft 76 is fixedly connected to the lower bottom plate 90 of the first frame 64 , and the other end of the guide shaft 76 passes through the guide shaft bearing seat 77 and moves longitudinally along the guide shaft bearing seat 77 .

通过旋转把手65手动调节两个滚轮60之间的间距(两个滚轮60中心点的距离),滚轮60与工件接触,从动支撑滚轮架101通过人工推动在导轨104上移动。Manually adjust the distance between the two rollers 60 by rotating the handle 65 (the distance between the center points of the two rollers 60 ), the roller 60 contacts the workpiece, and the driven support roller frame 101 moves on the guide rail 104 by manual pushing.

如图4~5所示,主动支撑滚轮架109包括第一机架64和第二机架71,其中,第一机架上64设有第一支撑架81、第二支撑架81以及横向移动机构,第一支撑架81和第二支撑架82在横向移动机构的驱动下作相互靠近移动或相互远离移动;第二机架71上设有纵向移动机构,纵向移动机构的驱动端与第一机架64连接,第一机架64在纵向移动机构的驱动上沿纵向上下移动;第二机架71固定在底板75上,底板75与转接板102固定连接,转接板102底部设有滑块103,滑块103与铺设在地面上的导轨104相互配合连接;第一支撑架81包括架设在第一机架64上的支撑架I62以及位于支撑架I62内通过轴承61与支撑架I62转动连接的滚轮I83(滚轮I83的转轴与支撑架I62通过轴承61固定连接);第二支撑架82包括架设在第一机架64上的支撑架II85以及位于支撑架II85内通过轴承与支撑架II85转动连接的滚轮II84;主动支撑滚轮架109还包括带动滚轮60转动的转动机构93;转动机构93包括电机94以及与电机94传动连接的减速机95,电机94外壳通过法兰96与减速机95外壳固定连接,减速机95固定在支撑架98上,减速机95的驱动端与滚轮60的转轴固定连接;主动支撑滚轮架109还包括驱动机构,驱动机构包括驱动电机97以及与驱动电机97传动连接的齿轮99,驱动电机97固定在延伸板105上;第二机架71固定在底板75上,底板75与转接板102固定连接,转接板102底部设有滑块103,滑块103与铺设在地面上的导轨104相互配合连接;延伸板105与转接板102固定连接,导轨104的内侧壁上设有与齿轮99相互配合连接的齿条100。As shown in FIGS. 4 to 5 , the active support roller frame 109 includes a first frame 64 and a second frame 71 , wherein the first frame 64 is provided with a first support frame 81 , a second support frame 81 and a lateral movement mechanism, the first support frame 81 and the second support frame 82 move closer to each other or move away from each other under the drive of the lateral movement mechanism; the second frame 71 is provided with a longitudinal movement mechanism, and the driving end of the longitudinal movement mechanism is connected to the first The frame 64 is connected, and the first frame 64 moves up and down in the longitudinal direction on the drive of the longitudinal moving mechanism; the second frame 71 is fixed on the bottom plate 75, the bottom plate 75 is fixedly connected with the adapter plate 102, and the bottom of the adapter plate 102 is provided with The slider 103, the slider 103 is connected with the guide rail 104 laid on the ground; the first support frame 81 includes the support frame I62 erected on the first frame 64 and the support frame I62 located in the support frame I62 through the bearing 61 and the support frame I62 Rotationally connected roller I83 (the shaft of the roller I83 is fixedly connected to the support frame I62 through the bearing 61); the second support frame 82 includes a support frame II85 erected on the first frame 64 and a support frame II85 located in the support frame II85 through the bearing and the support frame II85 is rotatably connected to the roller II84; the active support roller frame 109 also includes a rotating mechanism 93 that drives the roller 60 to rotate; the rotating mechanism 93 includes a motor 94 and a reducer 95 that is drive-connected to the motor 94, and the outer casing of the motor 94 is connected to the reducer through the flange 96 95 The shell is fixedly connected, the reducer 95 is fixed on the support frame 98, and the driving end of the reducer 95 is fixedly connected with the rotating shaft of the roller 60; The gear 99 for transmission connection, the drive motor 97 is fixed on the extension plate 105; the second frame 71 is fixed on the bottom plate 75, the bottom plate 75 is fixedly connected with the adapter plate 102, the bottom of the adapter plate 102 is provided with a slider 103, the slider 103 is connected with the guide rail 104 laid on the ground; the extension plate 105 is fixedly connected with the adapter plate 102;

其中,主动支撑滚轮架109的横向移动机构包括旋转把手65以及与旋转把手65固定连接的螺杆66,螺杆66横穿第一机架64,螺杆66的末端与第一机架64通过轴承86固定连接,螺杆66的始端连接旋转把手65,旋转把手65与第一机架64通过轴承87固定连接。螺杆66的其中一侧设有正向螺纹67,螺杆66的另一侧设有反向螺纹69,从而实现当旋转把手65转动时,第一支撑架81和第二支撑架82作相互靠近移动或相互远离移动;螺杆66的正向螺纹端和反向螺纹端均套设有螺母(70,68),支撑架I62与螺母I68固定连接,支撑架II85与螺母II70固定连接;螺杆66的中部也设有轴承79,螺杆66通过轴承79与第一机架64固定连接,轴承79的两侧还分别设有连接轴80。The lateral movement mechanism that actively supports the roller frame 109 includes a rotating handle 65 and a screw 66 fixedly connected to the rotating handle 65 . For connection, the beginning end of the screw 66 is connected to the rotating handle 65 , and the rotating handle 65 is fixedly connected with the first frame 64 through the bearing 87 . One side of the screw 66 is provided with a forward thread 67, and the other side of the screw 66 is provided with a reverse thread 69, so that when the rotary handle 65 is rotated, the first support frame 81 and the second support frame 82 move closer to each other Or move away from each other; the forward thread end and the reverse thread end of the screw rod 66 are sleeved with nuts (70, 68), the support frame I62 is fixedly connected with the nut I68, and the support frame II85 is fixedly connected with the nut II70; the middle part of the screw rod 66 A bearing 79 is also provided, and the screw 66 is fixedly connected to the first frame 64 through the bearing 79 , and connecting shafts 80 are respectively provided on both sides of the bearing 79 .

其中,支撑架I62底部设有滑块I63,支撑架I62架设在第一机架64上,在横向移动机构驱动下滑块I62沿着第一机架64的侧边相对第一机架64做横向移动;支撑架II85底部设有滑块II88,支撑架II85架设在第一机架64上,在横向移动机构驱动下滑块II88沿着第一机架64的侧边相对第一机架64做横向移动。Among them, the bottom of the support frame I62 is provided with a slider I63, the support frame I62 is erected on the first frame 64, and the slider I62 is driven by the lateral movement mechanism to move relative to the first frame 64 along the side of the first frame 64. Lateral movement; the bottom of the support frame II85 is provided with a slider II88, the support frame II85 is erected on the first frame 64, and the slider II88 is opposite to the first frame 64 along the side of the first frame 64 under the drive of the lateral movement mechanism Do lateral movement.

主动支撑滚轮架109的纵向移动机构包括电机72以及与电机72传动连接的丝杆升降机73,电机72和丝杆升降机73的固定部均固定在第二机架71上,丝杆升降机73的丝杆89顶端与第一机架64下底板90的中心处连接,丝杆89顶端与第一机架64的连接处(该连接处位于第一机架底部的中心区)通过轴承74固定连接。丝杆升降机73通过连接板91固定在第二机架71的底板75上,第二机架71的底板75上开有通孔78,丝杆升降机73的丝杆89从通孔78中伸出。其中,纵向移动机构还包括导向机构92,导向机构92成对设置在丝杆升降机73的两侧;导向机构92包括导向轴76以及套设在导向轴76外的导向轴轴承座77,导向轴轴承座77固定在第二机架71上,导向轴76一端与第一机架64下底板90固定连接,导向轴76另一端穿过导向轴轴承座77且沿着导向轴轴承座77纵向移动。The longitudinal movement mechanism that actively supports the roller frame 109 includes a motor 72 and a screw lifter 73 that is drivingly connected to the motor 72. The fixing parts of the motor 72 and the screw lifter 73 are both fixed on the second frame 71, and the screw of the screw lifter 73 is fixed on the second frame. The top end of the rod 89 is connected to the center of the lower bottom plate 90 of the first frame 64 , and the connection between the top end of the screw 89 and the first frame 64 (the connection is located in the central area of the bottom of the first frame) is fixedly connected through the bearing 74 . The screw lifter 73 is fixed on the bottom plate 75 of the second frame 71 through the connecting plate 91 , the bottom plate 75 of the second frame 71 has a through hole 78 , and the screw rod 89 of the screw lifter 73 protrudes from the through hole 78 . Among them, the longitudinal movement mechanism also includes a guide mechanism 92, which is arranged in pairs on both sides of the screw lifter 73; the guide mechanism 92 includes a guide shaft 76 and a guide shaft bearing seat 77 sleeved outside the guide shaft 76, the guide shaft The bearing seat 77 is fixed on the second frame 71 , one end of the guide shaft 76 is fixedly connected to the lower bottom plate 90 of the first frame 64 , and the other end of the guide shaft 76 passes through the guide shaft bearing seat 77 and moves longitudinally along the guide shaft bearing seat 77 .

主动支撑滚轮架109的第二机架71固定在底板75上,底板75与转接板102固定连接,转接板102底部设有滑块103,地面上铺设有导轨104,滑块103与导轨104相互配合连接;转接板102还包括延伸板105,延伸板105上设有驱动电机97(驱动电机97设置于箱体121中),驱动电机97的驱动端与齿轮99固定连接,导轨104的内侧壁上设有与齿轮99相互配合连接的齿条100,驱动电机97转动,带动齿轮99转动,从而使转接板102底部的滑块103沿着导轨104进行移动。The second frame 71 that actively supports the roller frame 109 is fixed on the bottom plate 75, the bottom plate 75 is fixedly connected with the adapter plate 102, the bottom of the adapter plate 102 is provided with a slider 103, the ground is laid with a guide rail 104, the slider 103 and the guide rail 104 are connected with each other; the adapter plate 102 also includes an extension plate 105, the extension plate 105 is provided with a driving motor 97 (the driving motor 97 is arranged in the box 121), the driving end of the driving motor 97 is fixedly connected with the gear 99, and the guide rail 104 There is a rack 100 on the inner side wall of the adapter plate 100 which is connected with the gear 99. The drive motor 97 rotates to drive the gear 99 to rotate, so that the slider 103 at the bottom of the adapter plate 102 moves along the guide rail 104.

通过旋转把手65手动调节两个滚轮60之间的间距(两个滚轮60中心点的距离),滚轮60与工件接触,主动支撑滚轮架109通过驱动机构在导轨104上移动。The distance between the two rollers 60 (the distance between the center points of the two rollers 60 ) is manually adjusted by rotating the handle 65 .

如图6~8所示,本实用新型装置中的第一变位机(固定变位机111),其通过固定座120固定在轨道114的其中一个端部,第一变位机111包括电机驱动机构119和三爪卡盘107,三爪卡盘107与电机驱动机构119的转动端固定连接,三爪卡盘107用于固定待焊接管道110;本实用新型装置中的第二变位机(可移动变位机112),其位于轨道114的另一个端部,底部设有滑块结构116,第二变位机112包括电机驱动机构118和三爪卡盘113,三爪卡盘113与电机驱动机构118的转动端固定连接,三爪卡盘113用于固定待焊接管道110,第二变位机112还包括行走机构115,行走机构115包括驱动电机以及与驱动电机输出轴传动连接的齿轮117,齿轮117与设置在轨道114内侧壁的齿条100相互配合连接。当驱动电机转动,带动齿轮117转动,从而第二变位机112通过滑块结构116沿着导轨104进行前后移动。As shown in FIGS. 6 to 8 , the first positioner (fixed positioner 111 ) in the device of the present invention is fixed on one end of the rail 114 through the fixing seat 120 , and the first positioner 111 includes a motor The drive mechanism 119 and the three-jaw chuck 107, the three-jaw chuck 107 is fixedly connected to the rotating end of the motor drive mechanism 119, and the three-jaw chuck 107 is used to fix the pipeline 110 to be welded; the second positioner in the device of the present invention (Moveable positioner 112), which is located at the other end of the track 114, with a slider structure 116 at the bottom, and the second positioner 112 includes a motor drive mechanism 118 and a three-jaw chuck 113. The three-jaw chuck 113 It is fixedly connected with the rotating end of the motor drive mechanism 118. The three-jaw chuck 113 is used to fix the pipeline 110 to be welded. The second positioner 112 also includes a traveling mechanism 115. The traveling mechanism 115 includes a drive motor and is connected to the output shaft of the drive motor. The gear 117, the gear 117 is connected with the rack 100 arranged on the inner side wall of the track 114 in cooperation with each other. When the driving motor rotates, the gear 117 is driven to rotate, so that the second positioner 112 moves back and forth along the guide rail 104 through the slider structure 116 .

如图9~10所示,本实用新型装置的轨道114上铺设有多个支撑滚轮架,在轨道114上可同时铺设有从动支撑滚轮架101和主动支撑滚轮架109;也可以轨道114上只铺设主动支撑滚轮架109。将待焊接管道110吊到支撑滚轮架上,通过主动支撑滚轮架109的转动机构93对待焊接管道110在支撑滚轮架上的放置角度进行预调节,然后手动调节每个支撑滚轮架两个滚轮60中心点连线的水平宽度,从而将待焊接管道110固定在支撑滚轮架上,接着,通过支撑滚轮架的纵向移动机构调节待焊接管道110的轴向高度,即待焊接管道110中轴线与地面的垂直高度,使待焊接管道110的中轴线与轨道114两端的固定装置(变位机108)的中轴线重合,此时驱动主动支撑滚轮架109的驱动机构,驱动机构带动主动支撑滚轮架109在导轨104上移动,从而带动主动支撑滚轮架109上的待焊接管道110一起移动,在摩擦力的作用下从动支撑滚轮架101跟随待焊接管道110一起移动,直至将待焊接管道110其中一个端部卡入轨道114端部固定变位机111的三爪卡盘107内,人工拧紧三爪卡盘107;最后,可移动变位机112沿着导轨104移动,移动至待焊接管道110的另一个端部,将待焊接管道110的这个端部卡入可移动变位机112的三爪卡盘113内,人工拧紧三爪卡盘113;从而实现将待焊接管道110固定在轨道114两端的变位机108中(待焊接管道110与变位机的电机驱动机构的转动端固定连接),此时,再次手动调节每个支撑滚轮架两个滚轮60中心点连线的水平宽度,从而支撑滚轮架对待焊接管道110只起到支撑作用,不起到固定作用。As shown in FIGS. 9-10 , a plurality of support roller frames are laid on the track 114 of the device of the present invention, and the driven support roller frame 101 and the active support roller frame 109 can be laid on the track 114 at the same time; Only the active support roller frame 109 is laid. Hang the pipe 110 to be welded on the support roller frame, pre-adjust the placement angle of the pipe to be welded 110 on the support roller frame through the rotating mechanism 93 of the active support roller frame 109, and then manually adjust the two rollers 60 of each support roller frame The horizontal width of the line connecting the center points, so that the pipeline 110 to be welded is fixed on the supporting roller frame, and then, the axial height of the pipeline 110 to be welded is adjusted by the longitudinal moving mechanism of the supporting roller frame, that is, the central axis of the pipeline 110 to be welded is connected to the ground. The vertical height of the pipe to be welded 110 coincides with the central axis of the fixing device (positioner 108) at both ends of the track 114, and at this time, the drive mechanism that actively supports the roller frame 109 is driven, and the drive mechanism drives the active support roller frame 109. Move on the guide rail 104, thereby driving the pipes 110 to be welded on the active support roller frame 109 to move together, and the driven support roller frame 101 moves together with the pipes to be welded 110 under the action of friction until one of the pipes 110 to be welded is moved. The end is clamped into the three-jaw chuck 107 of the fixed positioner 111 at the end of the track 114, and the three-jaw chuck 107 is manually tightened; finally, the movable positioner 112 moves along the guide rail 104 to the position of the pipe 110 to be welded. At the other end, the end of the pipe to be welded 110 is clamped into the three-jaw chuck 113 of the movable positioner 112, and the three-jaw chuck 113 is manually tightened; thus, the pipe to be welded 110 is fixed on the rail 114. In the positioner 108 at the end (the pipeline 110 to be welded is fixedly connected with the rotating end of the motor drive mechanism of the positioner), at this time, manually adjust the horizontal width of the line connecting the center points of the two rollers 60 of each supporting roller frame, so as to The supporting roller frame only plays a supporting role for the pipeline 110 to be welded, but does not play a fixing role.

Claims (10)

1. A support positioner of manifold welding system which characterized in that: the device comprises a first positioner, a second positioner and a plurality of supporting roller frames positioned between the first positioner and the second positioner; the device is characterized by further comprising a guide rail paved on the ground, and sliding blocks matched and connected with the guide rail are arranged at the bottom of the second positioner and the bottom of each supporting roller frame.
2. The support positioning device of a manifold welding system of claim 1, wherein: the support roller frame comprises a driving support roller frame and a driven support roller frame.
3. The support positioning device of a manifold welding system of claim 2, wherein: the driven support roller frame comprises a first frame and a second frame, wherein the first frame is provided with a first support frame, a second support frame and a transverse moving mechanism, and the first support frame and the second support frame are driven by the transverse moving mechanism to move close to each other or move away from each other; the second machine frame is provided with a longitudinal moving mechanism, the driving end of the longitudinal moving mechanism is connected with the first machine frame, and the first machine frame is driven by the longitudinal moving mechanism to move up and down along the longitudinal direction; the second frame is fixed on the bottom plate, the bottom plate is fixedly connected with the adapter plate, a sliding block is arranged at the bottom of the adapter plate, and the sliding block is connected with a guide rail paved on the ground in a matched mode.
4. The support positioning device of a manifold welding system of claim 3, wherein: the first support frame comprises a support frame I erected on the first machine frame and a roller I which is positioned in the support frame I and is rotationally connected with the support frame I through a rotating shaft or a bearing; the second support frame is including erectting support frame II on first frame and being located support frame II and rotate the gyro wheel II who is connected through pivot or bearing and support frame II.
5. The support positioning device of a manifold welding system of claim 2, wherein: the active support roller frame comprises a first frame and a second frame, wherein the first frame is provided with a first support frame, a second support frame and a transverse moving mechanism, and the first support frame and the second support frame are driven by the transverse moving mechanism to move close to each other or move away from each other; the second machine frame is provided with a longitudinal moving mechanism, the driving end of the longitudinal moving mechanism is connected with the first machine frame, and the first machine frame is driven by the longitudinal moving mechanism to move up and down along the longitudinal direction; the second rack is fixed on a bottom plate, the bottom plate is fixedly connected with the adapter plate, the bottom of the adapter plate is provided with a sliding block, and the sliding block is matched and connected with a guide rail paved on the ground; the first support frame comprises a support frame I erected on the first machine frame and a roller I which is positioned in the support frame I and is rotationally connected with the support frame I through a rotating shaft or a bearing; the second support frame comprises a support frame II erected on the first machine frame and a roller II positioned in the support frame II and rotationally connected with the support frame II through a rotating shaft or a bearing; the device also comprises a rotating mechanism for driving the roller to rotate; the rotating mechanism comprises a motor and a speed reducer in transmission connection with the motor, the motor shell is fixedly connected with the speed reducer shell through a flange, the speed reducer is fixed on the supporting frame, and the driving end of the speed reducer is fixedly connected with the rotating shaft of the roller; the driving mechanism comprises a driving motor and a gear in transmission connection with the driving motor, and the driving motor is fixed on the extension plate; the extension plate is fixedly connected with the adapter plate, and racks which are mutually matched and connected with the gears are arranged on the inner side wall of the guide rail.
6. Support positioning device for a manifold welding system according to claim 3 or 5, characterized in that: the transverse moving mechanism comprises a rotating handle and a screw rod fixedly connected with the rotating handle, the screw rod transversely penetrates through the first rack, the tail end of the screw rod is fixedly connected with the first rack through a bearing, the starting end of the screw rod is connected with the rotating handle, and the rotating handle is fixedly connected with the first rack through a bearing.
7. The support positioning device of a manifold welding system of claim 6, wherein: one side of the screw is provided with a forward thread, the other side of the screw is provided with a reverse thread, the forward thread end and the reverse thread end of the screw are both sleeved with nuts, and the support frame I and the support frame II are respectively fixedly connected with the corresponding nuts; the middle part of the screw rod is fixedly connected with the first frame through a bearing.
8. Support positioning device for a manifold welding system according to claim 4 or 5, characterized in that: the bottom of the support frame I is provided with a sliding block I, the support frame I is erected on a first rack, and the sliding block I is driven by a transverse moving mechanism to transversely move relative to the first rack along the side edge of the first rack; the bottom of the support frame II is provided with a slide block II, the support frame II is erected on the first rack, and the slide block II is driven by the transverse moving mechanism to transversely move along the side edge of the first rack relative to the first rack.
9. Support positioning device for a manifold welding system according to claim 3 or 5, characterized in that: the longitudinal moving mechanism comprises a motor and a screw rod lifter in transmission connection with the motor, the motor and the screw rod lifter are fixed on the second rack, and the top end of a screw rod of the screw rod lifter is fixedly connected with the connecting end of the first rack through a bearing.
10. The support positioning device of a manifold welding system of claim 9, wherein: the longitudinal moving mechanism also comprises guide mechanisms which are arranged on two sides of the screw rod lifter in pairs; the guide mechanism comprises a guide shaft and a guide shaft bearing seat sleeved outside the guide shaft, the guide shaft bearing seat is fixed on the second rack, one end of the guide shaft is fixedly connected with the lower bottom plate of the first rack, and the other end of the guide shaft penetrates through the guide shaft bearing seat and longitudinally moves along the guide shaft bearing seat.
CN201922447927.0U 2019-12-30 2019-12-30 A support and positioning device for a manifold welding system Active CN211589126U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977319A (en) * 2019-12-30 2020-04-10 南京英尼格玛工业自动化技术有限公司 A support and positioning device for a manifold welding system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977319A (en) * 2019-12-30 2020-04-10 南京英尼格玛工业自动化技术有限公司 A support and positioning device for a manifold welding system

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