CN211587582U - A look selection edulcoration device for rice processing - Google Patents
A look selection edulcoration device for rice processing Download PDFInfo
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Abstract
本实用新型公开了一种用于大米加工的色选除杂装置,一种用于大米加工的色选除杂装置,包括防护箱、过滤网和照明灯,所述防护箱的上方内部安装有打磨片,所述过滤网安装在防护箱的上方内部,所述照明灯和高清相机安装在防护箱的内侧,所述防护箱的内侧固定有中转箱,且中转箱的下端安装有引流管,所述导流板的侧面固定有侧边滑块,所述导流板的下表面安装有侧边弹簧,所述固定板的外侧安装有喷气阀,且固定板的内部固定有信号处理器和传感器,所述引流管的内部安装有照明灯、高清相机、喷气阀、信号处理器和传感器。该用于大米加工的色选除杂装置可以对导入装置内部的大米先进行抛光加工,并且可以进行三次色选,降低损耗提高产品质量。
The utility model discloses a color sorting and impurity removing device for rice processing. The color sorting and impurity removing device for rice processing comprises a protective box, a filter screen and a lighting lamp. Grinding sheet, the filter screen is installed inside the upper part of the protective box, the lighting lamp and the high-definition camera are installed on the inner side of the protective box, the inner side of the protective box is fixed with a transfer box, and the lower end of the transfer box is installed with a drainage pipe, A side slider is fixed on the side of the deflector, a side spring is installed on the lower surface of the deflector, an air jet valve is installed on the outside of the fixed plate, and a signal processor and a signal processor are fixed inside the fixed plate. A sensor, a light, a high-definition camera, a jet valve, a signal processor and a sensor are installed inside the drainage tube. The color-sorting and impurity-removing device for rice processing can firstly polish the rice introduced into the device, and can perform color sorting three times, thereby reducing loss and improving product quality.
Description
技术领域technical field
本实用新型涉及大米加工技术领域,具体为一种用于大米加工的色选除杂装置。The utility model relates to the technical field of rice processing, in particular to a color sorting and impurity removing device for rice processing.
背景技术Background technique
大米是南方主要的饮食食品,蛋白质含量较高,大米的加工工序较多,随着生活水平的提高,消费者对于大米的质量和成色较为重视,为了提高大米的质量,将去壳抛光后的大米导入色选装置中,将其中异色的米粒分离出来,提高大米的成色。Rice is the main dietary food in the south, with high protein content and many processing procedures. With the improvement of living standards, consumers pay more attention to the quality and fineness of rice. In order to improve the quality of rice, the hulled and polished The rice is introduced into the color sorting device, and the rice grains of different colors are separated out to improve the color of the rice.
随着大米加工用色选除杂装置的不断加工使用,在使用过程中发现了下述问题:With the continuous processing and use of the color sorting and impurity removal device for rice processing, the following problems were found during the use:
1.现有的一些大米加工用色选除杂装置是直接对大米进行分色除杂,部分大米在前期抛光加工中表面未被完全抛光,其质量较好但因其表面颜色有异,该部分大米会被色选装置去除,加工浪费较大。1. Some existing color sorting and impurity removal devices for rice processing directly separate the color and remove impurities from the rice. The surface of some rice is not completely polished in the early polishing process, and its quality is good, but because of the different surface color, the Part of the rice will be removed by the color sorting device, and the processing waste is large.
2.且现有的一些大米加工用色选除杂装置只进行一次性色选加工,加工的质量有缺陷。2. And some existing color sorting and impurity removal devices for rice processing only perform one-time color sorting processing, and the processing quality is defective.
所以需要针对上述问题设计一种用于大米加工的色选除杂装置。Therefore, it is necessary to design a color sorting and impurity removal device for rice processing in response to the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于大米加工的色选除杂装置,以解决上述背景技术中提出现有的一些大米加工用色选除杂装置直接对大米进行色选加工,其内部部分质量较好但表面颜色有异的大米被加工去除,损耗较大,且只进行一次色选加工,加工效果有缺陷的问题。The purpose of this utility model is to provide a color sorting and impurity removing device for rice processing, so as to solve the problem that some existing color sorting and impurity removing devices for rice processing proposed in the above-mentioned background technology directly perform color sorting processing on rice, and the internal part of the color sorting and impurity removing device is The rice with good quality but different surface color is processed and removed, and the loss is large, and only one color sorting process is carried out, and the processing effect is defective.
为实现上述目的,本实用新型提供如下技术方案:一种用于大米加工的色选除杂装置,包括防护箱、过滤网和照明灯,所述防护箱的上方内部安装有打磨片,且防护箱的上端内部转动连接有上部转轴,并且上部转轴的外部安装有抛光辊和毛刷棒,所述过滤网安装在防护箱的上方内部,且防护箱的外部开设有安装槽,并且安装槽通过安装板与收集箱相互连接,同时安装板固定在收集箱的下表面,所述照明灯和高清相机安装在防护箱的内侧,且防护箱的内侧焊接有固定板,并且固定板的上方设置有导流板,所述防护箱的内侧固定有中转箱,且中转箱的下端安装有引流管,所述导流板的侧面固定有侧边滑块,且侧边滑块通过侧边滑槽与防护箱相互连接,并且侧边滑槽预留在防护箱的内侧,所述导流板的下表面安装有侧边弹簧,且导流板的下表面一侧固定有限位块,并且限位块的下端设置有凸轮,同时凸轮的侧面转动连接有侧边转轴,所述固定板的外侧安装有喷气阀,且固定板的内部固定有信号处理器和传感器,并且信号处理器和传感器与喷气阀和高清相机之间电性连接,所述引流管的内部安装有照明灯、高清相机、喷气阀、信号处理器和传感器,且高清相机、喷气阀、信号处理器和传感器之间电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a color sorting and impurity removal device for rice processing, comprising a protective box, a filter screen and a lighting lamp, and a polishing sheet is installed inside the upper part of the protective box, and the protective box is protected. The upper end of the box is rotatably connected with an upper rotating shaft, and a polishing roller and a brush rod are installed on the outside of the upper rotating shaft. The mounting plate and the collection box are connected to each other, and at the same time, the mounting plate is fixed on the lower surface of the collection box, the lighting lamp and the high-definition camera are installed on the inner side of the protective box, and the inner side of the protective box is welded with a fixing plate, and the upper part of the fixing plate is provided with a A deflector, a transfer box is fixed on the inner side of the protective box, and a drainage pipe is installed on the lower end of the transfer box, a side slider is fixed on the side of the deflector, and the side slider is connected with the side slide through the side chute. The protective boxes are connected to each other, and the side chute is reserved on the inner side of the protective box, a side spring is installed on the lower surface of the deflector, and a limit block is fixed on one side of the lower surface of the deflector, and the limit block The lower end of the cam is provided with a cam, and the side of the cam is rotatably connected with a side shaft. It is electrically connected with the high-definition camera, and the interior of the drainage tube is provided with a lighting lamp, a high-definition camera, a jet valve, a signal processor and a sensor, and the high-definition camera, the jet valve, the signal processor and the sensor are electrically connected.
优选的,所述打磨片的位置与抛光辊的位置相互对应,且打磨片的长度等于抛光辊的长度,并且打磨片截面视图呈圆环状结构。Preferably, the position of the polishing sheet corresponds to the position of the polishing roller, the length of the polishing sheet is equal to the length of the polishing roller, and the cross-sectional view of the polishing sheet has a circular structure.
优选的,所述收集箱通过安装板和安装槽与防护箱组成拆卸安装结构,且收集箱的位置与过滤网的位置相互对应,并且收集箱通过过滤网与防护箱组成相互连通结构。Preferably, the collection box forms a detachable installation structure with the protective box through the mounting plate and the installation groove, and the position of the collection box corresponds to the position of the filter screen, and the collection box forms an interconnected structure with the protective box through the filter screen.
优选的,所述导流板通过侧边滑块和侧边滑槽与防护箱组成滑动结构,且导流板通过侧边弹簧与固定板组成弹性结构,并且导流板的侧面呈倾斜状结构。Preferably, the guide plate forms a sliding structure with the protective box through the side slider and the side chute, and the guide plate forms an elastic structure through the side spring and the fixed plate, and the side surface of the guide plate is in an inclined structure. .
优选的,所述中转箱并列设置有2个,且中转箱与防护箱以及引流管均组成相互连通结构。Preferably, two of the transfer boxes are arranged side by side, and the transfer box, the protective box and the drainage pipe all form an interconnected structure.
优选的,所述凸轮与限位块卡合连接,且凸轮呈水滴状结构,并且限位块与导流板固定连接。Preferably, the cam is connected with the limiting block in a snap-fit connection, and the cam is in the shape of a water droplet, and the limiting block is fixedly connected with the deflector.
与现有技术相比,本实用新型的有益效果是:该用于大米加工的色选除杂装置,采用新型的结构设计,使得本装置可以便捷的对进入的大米先进行简单的抛光加工,并且对大米进行三次色选,加工后的大米质量较好;Compared with the prior art, the beneficial effect of the present utility model is that: the color sorting and impurity removing device for rice processing adopts a novel structural design, so that the device can conveniently perform simple polishing processing on the entered rice first, And the rice is color-selected three times, and the quality of the processed rice is better;
1.抛光辊和毛刷棒的设置,以及拆卸安装结构设置的收集箱,可以将带入该装置内部的大米进行初步简单的抛光加工,将大米中部分之前未被完全抛光的大米表面再次进行抛光,提高质量较好的大米表面的成色,避免在下端色选的过程因颜色有异被去除,降低加工浪费现象;1. The setting of polishing rollers and brush rods, as well as the collection box set by dismantling the installation structure, can carry out preliminary and simple polishing of the rice brought into the device, and the surface of the rice that has not been completely polished before is re-polished. Polishing to improve the surface color of better-quality rice, to avoid being removed due to color differences in the process of color selection at the lower end, and to reduce processing waste;
2.该装置可以进行三次色选加工,将大米充分的进行除异,并且可以降低除异大米中掺杂的质量较好的大米的含量,提高加工质量。2. The device can carry out three color sorting processing, fully dedifferentiate the rice, and can reduce the content of doped rice with better quality in the dedifferentiated rice, and improve the processing quality.
附图说明Description of drawings
图1为本实用新型正面剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the utility model;
图2为本实用新型防护箱侧面局部剖视结构示意图;Fig. 2 is the partial cross-sectional structural schematic diagram of the side of the protective box of the present invention;
图3为本实用新型防护箱正面局部剖视结构示意图;Fig. 3 is the front partial cross-sectional structural schematic diagram of the protective box of the present invention;
图4为本实用新型导流板侧面剖视结构示意图;Fig. 4 is the side sectional structural schematic diagram of the guide plate of the present invention;
图5为本实用新型引流管正面剖视结构示意图;5 is a schematic diagram of the front cross-sectional structure of the drainage tube of the present invention;
图6为本实用新型工作流程结构示意图。FIG. 6 is a schematic structural diagram of the work flow of the present invention.
图中:1、防护箱;2、打磨片;3、上部转轴;4、抛光辊;5、毛刷棒;6、过滤网;7、安装槽;8、安装板;9、收集箱;10、照明灯;11、高清相机;12、固定板;13、导流板;14、中转箱;15、引流管;16、侧边滑块;17、侧边滑槽;18、侧边弹簧;19、限位块;20、凸轮;21、侧边转轴;22、喷气阀;23、信号处理器;24、传感器。In the picture: 1. Protective box; 2. Grinding sheet; 3. Upper shaft; 4. Polishing roller; 5. Brush rod; 6. Filter screen; 7. Installation groove; 8. Installation plate; 9. Collection box; 10 , lighting; 11, high-definition camera; 12, fixed plate; 13, deflector; 14, transfer box; 15, drainage pipe; 16, side slider; 17, side chute; 18, side spring; 19, limit block; 20, cam; 21, side shaft; 22, jet valve; 23, signal processor; 24, sensor.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-6,本实用新型提供一种技术方案:一种用于大米加工的色选除杂装置,包括防护箱1、打磨片2、上部转轴3、抛光辊4、毛刷棒5、过滤网6、安装槽7、安装板8、收集箱9、照明灯10、高清相机11、固定板12、导流板13、中转箱14、引流管15、侧边滑块16、侧边滑槽17、侧边弹簧18、限位块19、凸轮20、侧边转轴21、喷气阀22、信号处理器23和传感器24,防护箱1的上方内部安装有打磨片2,且防护箱1的上端内部转动连接有上部转轴3,并且上部转轴3的外部安装有抛光辊4和毛刷棒5,过滤网6安装在防护箱1的上方内部,且防护箱1的外部开设有安装槽7,并且安装槽7通过安装板8与收集箱9相互连接,同时安装板8固定在收集箱9的下表面,照明灯10和高清相机11安装在防护箱1的内侧,且防护箱1的内侧焊接有固定板12,并且固定板12的上方设置有导流板13,防护箱1的内侧固定有中转箱14,且中转箱14的下端安装有引流管15,导流板13的侧面固定有侧边滑块16,且侧边滑块16通过侧边滑槽17与防护箱1相互连接,并且侧边滑槽17预留在防护箱1的内侧,导流板13的下表面安装有侧边弹簧18,且导流板13的下表面一侧固定有限位块19,并且限位块19的下端设置有凸轮20,同时凸轮20的侧面转动连接有侧边转轴21,固定板12的外侧安装有喷气阀22,且固定板12的内部固定有信号处理器23和传感器24,并且信号处理器23和传感器24与喷气阀22和高清相机11之间电性连接,引流管15的内部安装有照明灯10、高清相机11、喷气阀22、信号处理器23和传感器24,且高清相机11、喷气阀22、信号处理器23和传感器24之间电性连接。1-6, the present utility model provides a technical solution: a color sorting and impurity removing device for rice processing, comprising a
本例中打磨片2的位置与抛光辊4的位置相互对应,且打磨片2的长度等于抛光辊4的长度,并且打磨片2截面视图呈圆环状结构,上述的结构设计便于对导入该装置中的大米先进行抛光加工;In this example, the position of the
收集箱9通过安装板8和安装槽7与防护箱1组成拆卸安装结构,且收集箱9的位置与过滤网6的位置相互对应,并且收集箱9通过过滤网6与防护箱1组成相互连通结构,防护箱1内部抛光产生的碎屑通过过滤网6进入收集箱9的内部;The
导流板13通过侧边滑块16和侧边滑槽17与防护箱1组成滑动结构,且导流板13通过侧边弹簧18与固定板12组成弹性结构,并且导流板13的侧面呈倾斜状结构,侧边弹簧18的设置可以带动上下移动的导流板13产生震动;The
中转箱14并列设置有2个,且中转箱14与防护箱1以及引流管15均组成相互连通结构,通过控制引流管15外部的阀门流动情况,控制中转箱14中的大米依次进行色选;Two
凸轮20与限位块19卡合连接,且凸轮20呈水滴状结构,并且限位块19与导流板13固定连接,凸轮20转动可以间断性推动导流板13向上移动。The
工作原理:使用本装置时,首先根据图1和图2中所示的结构,将大米通过进料口导入防护箱1的内部上方,防护箱1的内部上方呈倾斜状结构,大米在倾斜面上向下滑落,启动控制上部转轴3转动的电机,上部转轴3转动带动抛光辊4和毛刷棒5转动,抛光辊4转动的过程中,通过打磨片2对其侧面的大米进行简单的抛光加工,将之前未被完全抛光的大米的表面再次进行抛光,提高部分大米表面的成色,抛光产生的碎屑通过过滤网6进入收集箱9的内部,大米向下滑落,经过毛刷棒5的侧面时,被转动的毛刷棒5摩擦,粘粘在大米表面的碎屑被清理下来,碎屑通过过滤网6进入收集箱9的内部;Working principle: When using this device, firstly, according to the structure shown in Figure 1 and Figure 2, the rice is introduced into the upper part of the
随后,根据图1、图5和图4中所示的结构,抛光后的大米向下掉落至导流板13上,运行控制侧边转轴21的电机,侧边转轴21转动带动凸轮20转动,凸轮20呈水滴状结构,转动的过程中,间断性的推动导流板13向上移动,导流板13通过侧边滑块16在侧边滑槽17的内部滑动,并且在侧边弹簧18的作用下,导流板13上下震动,其上端的大米在震动作用下,内部掺杂的部分石子沙粒以及部分不饱满的大米与质量合格的大米之间在重力作用下产生分层,不合格的杂质和大米位置相对集中,便于后期的色选,导流板13上的大米向下掉落,在照明灯10的照射作用下,高清相机11(型号:CSW-H200DJ)识别出异色的大米和杂质,将信号传递给传感器24(型号:Panasonic-LX-101),传感器24通过信号处理器23(型号:Arm Mali-C52)控制喷气阀22(型号:FYAJVE10-35)工作,喷气阀22喷气将异色的大米和杂质吹响侧面,异色大米和杂质进入左侧的中转箱14的内部,合格的大米进入右侧的中转箱14的内部;Then, according to the structure shown in FIG. 1 , FIG. 5 and FIG. 4 , the polished rice falls down onto the
接着,根据图1和图5中所示的结构,打开引流管15右侧的阀门,右侧的中转箱14中的大米进入引流管15的内部,在照明灯10的照射作用下,高清相机11识别出异色的大米和杂质,将信号传递给传感器24,传感器24通过信号处理器23控制喷气阀22工作,喷气阀22喷气将异色的大米和杂质吹响侧面,异色大米和杂质进入引流管15的左侧出料口,合格的大米进入引流管15的右侧出料口,使用相应的接收装置在出料口下端接收排出的产品,右侧的中转箱14内部的大米色选完以后,打开引流管15左侧的阀门,左侧中转箱14内部的大米重复上述步骤进行色选,其中含有的部分合格的大米被分离出来,经过三次色选的加工降低大米加工损耗,同时提高产品的质量。Next, according to the structure shown in FIG. 1 and FIG. 5 , the valve on the right side of the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present utility model, any modifications, equivalent replacements, improvements, etc. made shall be included within the protection scope of the present utility model.
Claims (6)
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| CN114074002A (en) * | 2021-11-03 | 2022-02-22 | 段宝龙 | Improved generation rice processing husk rice polishing system |
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