CN211574168U - A two-stop box - Google Patents
A two-stop box Download PDFInfo
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- CN211574168U CN211574168U CN201921555205.0U CN201921555205U CN211574168U CN 211574168 U CN211574168 U CN 211574168U CN 201921555205 U CN201921555205 U CN 201921555205U CN 211574168 U CN211574168 U CN 211574168U
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Abstract
Description
技术领域technical field
本实用新型属于二挡箱技术领域,具体涉及一种二挡箱。The utility model belongs to the technical field of second-gear boxes, in particular to a second-gear box.
背景技术Background technique
现有常见的机车牵引用传动装置为二挡箱,主要分为两类:液力换挡和机械换挡,液力换挡,主要采用多循环圆机构,通过对不同元件的适时“充油”和“排油”实现换挡;机械换挡,在主离合器分离后,功率流断开传递,在此状态下,各挡位离合器根据传动比需求选择性啮合,从而实现换挡功能。The existing common transmission device for locomotive traction is the second gear box, which is mainly divided into two categories: hydraulic shifting and mechanical shifting. Hydraulic shifting mainly adopts a multi-cycle circular mechanism. ” and “drain oil” to achieve gear shifting; mechanical gear shifting, after the main clutch is disengaged, the power flow is disconnected, and in this state, each gear clutch is selectively engaged according to the transmission ratio requirements, thereby realizing the shifting function.
现有的二挡箱密封性比较差,容易使外界灰尘和水进入二挡箱内部,从而锈蚀二挡箱内部的齿轮,降低了二挡箱的使用寿命,且现有二挡箱的换挡方式比较复杂,从而降低了现有二挡箱的换挡速率,为此我们提出一种二挡箱。The existing second gear box has poor sealing performance, and it is easy for external dust and water to enter the inside of the second gear box, thereby corroding the gears inside the second gear box and reducing the service life of the second gear box. The method is more complicated, thereby reducing the shift rate of the existing second-gear box. For this reason, we propose a second-gear box.
实用新型内容Utility model content
本实用新型的目的在于提供一种二挡箱,以解决上述背景技术中提出的没密封性比较差且换挡速率比较慢的问题。The purpose of the present utility model is to provide a second gear box to solve the problems of poor sealing performance and slow shifting speed proposed in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:一种二挡箱,包括外壳,其特征在于:所述外壳的一侧设置有动力输入轴、所述外壳的顶部分别设置有密封圈和箱盖,所述箱盖的顶部设置有把手,所述外壳的另一侧设置有动力输出轴和变速杆,所述外壳的底部设置有底板,所述底板的两侧均设置有安装板,所述底板的底部设置有缓冲垫,所述外壳的内部分别设置有支撑架、一挡从动齿轮和主动轴,所述一挡从动齿轮的一侧设置有二挡从动齿轮,所述动力输入轴的一侧设置有主动齿轮,所述主动轴的外壁分别设置有从动齿轮、一挡主动齿轮和二挡主动齿轮,所述支撑架的内部设置有轴承,所述动力输出轴的外壁分别设置有同步盘,所述同步盘的两侧均分别设置有胶垫和榫头,所述同步盘的内部设置有轴心孔。In order to achieve the above purpose, the present utility model provides the following technical solutions: a second gear box, comprising a casing, characterized in that: a power input shaft is arranged on one side of the casing, and a sealing ring and a casing are respectively arranged on the top of the casing The top of the box cover is provided with a handle, the other side of the casing is provided with a power output shaft and a gear lever, the bottom of the casing is provided with a bottom plate, and both sides of the bottom plate are provided with mounting plates, so A buffer pad is arranged at the bottom of the bottom plate, a support frame, a first-speed driven gear and a driving shaft are respectively arranged inside the casing, and a second-speed driven gear is arranged on one side of the first-speed driven gear. One side of the input shaft is provided with a driving gear, the outer wall of the driving shaft is respectively provided with a driven gear, a first-speed driving gear and a second-speed driving gear, the inside of the support frame is provided with a bearing, and the outer wall of the power output shaft is provided with a driven gear, a first-speed driving gear and a second-speed driving gear. A synchronizing disk is respectively provided, the two sides of the synchronizing disk are respectively provided with a rubber pad and a tenon, and the inner part of the synchronizing disk is provided with a shaft center hole.
述同步盘的两侧均分别设置有胶垫和榫头,所述同步盘的内部设置有轴心孔。Both sides of the synchronous disc are respectively provided with rubber pads and tenons, and the interior of the synchronous disc is provided with a shaft center hole.
优选的,所述箱盖由箱盖主体和把手构成,且箱盖的内径尺寸等于外壳的外径尺寸,同时所述箱盖与外壳固定连接。Preferably, the box cover is composed of a box cover body and a handle, and the inner diameter of the box cover is equal to the outer diameter of the casing, and the box cover is fixedly connected to the casing.
优选的,所述安装板设置有两块,且两块所述安装板分别位于底板的两侧,同时所述安装板与底板焊接连接。Preferably, two mounting plates are provided, and the two mounting plates are respectively located on both sides of the bottom plate, and the mounting plates are connected to the bottom plate by welding.
优选的,所述缓冲垫位于底板的底部,且所述缓冲垫位于安装板的部分设置有圆形开孔,同时所述缓冲垫与底板通过黏胶粘合。Preferably, the buffer pad is located at the bottom of the bottom plate, and the portion of the buffer pad located on the mounting plate is provided with a circular opening, and at the same time, the buffer pad and the bottom plate are bonded by glue.
优选的,所述轴承设置有四个,且四个所述轴承分别位于支撑架与主动轴、动力输出轴的交接位置,同时所述轴承嵌入于支撑架内。Preferably, four bearings are provided, and the four bearings are respectively located at the intersection positions of the support frame, the driving shaft and the power output shaft, and the bearings are embedded in the support frame.
优选的,所述榫头均匀分布在同步盘的两侧,且所述榫头排列呈圆形,同时所述榫头与同步盘固定连接。Preferably, the tenons are evenly distributed on both sides of the synchronizing disk, and the tenons are arranged in a circular shape, and at the same time, the tenons are fixedly connected to the synchronizing disk.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、此种二挡箱,通过设置的缓冲垫、密封圈和箱盖解决了二挡箱密封性比较差的问题,在装置运行过程中,会产生较大的震动力,缓冲垫位于底板对的底部,能够通过自身的结构压缩来吸收一部分来自底板上的震动力,从而降低安装板松动的风险,有利于提高二挡箱的稳定性,密封圈位于箱盖和外壳交接的位置,外壳与箱盖拼接在一起,会形成移动的作用力,时密封圈结构变形,从而对箱盖与外之间的拼接间隙进行填充,从而增加箱盖与外壳之间的密闭性,避免外界灰尘和水通过外壳与箱盖之间的间隙进入外壳内部,从而避免外壳内部构件受到灰尘和水的侵蚀,有利于提高该二挡箱的使用寿命。1. This kind of second-stop box solves the problem of poor sealing performance of the second-stop box by setting the buffer pad, sealing ring and box cover. During the operation of the device, a large vibration force will be generated. It can absorb part of the vibration force from the bottom plate through its own structural compression, thereby reducing the risk of loosening the mounting plate and improving the stability of the second gear box. The sealing ring is located at the intersection of the box cover and the outer shell. When the box cover is spliced together, a moving force will be formed, and the structure of the sealing ring will be deformed, thereby filling the splicing gap between the box cover and the outside, thereby increasing the airtightness between the box cover and the outer shell, avoiding external dust and water. The inside of the casing is entered through the gap between the casing and the box cover, so that the internal components of the casing are prevented from being eroded by dust and water, which is beneficial to improve the service life of the second gear box.
2、此种二挡箱,通过设置的动力输入轴、动力输出轴、同步盘和主动轴来解决装置换挡速率比较慢的问题,在装置运行过程中,动力输入轴会在外力的带动下高速转动,带动主动齿轮高速运转,此时主动齿轮就会通过外壁上的牙齿带动从动齿轮转动,由于从动齿轮位于主动轴上,所以从动齿轮也会带动主动轴上的一挡主动齿轮和二挡主动齿轮高速运转,同理,一挡主动齿轮和二挡主动齿轮也会通过外壁上的牙齿带动一挡从动齿轮和二挡从动齿轮高速转动,当要进行换挡操作时,只需要通过操作变速杆,使同步盘上的榫头与一挡从动齿轮上的榫槽相齿合,从而使一挡从动齿轮带动同步盘上的动力输出轴一起转动,此时二挡箱的挡位就从空挡变成了一挡,该方法简单快捷,增加了二挡箱的换挡速率,有利于简便该二挡箱的换挡过程。2. This kind of second gear box solves the problem that the gear shifting rate of the device is relatively slow by setting the power input shaft, power output shaft, synchronous disc and driving shaft. During the operation of the device, the power input shaft will be driven by external force. The high-speed rotation drives the driving gear to run at a high speed. At this time, the driving gear will drive the driven gear to rotate through the teeth on the outer wall. Since the driven gear is located on the driving shaft, the driven gear will also drive the first gear on the driving shaft. And the second-speed driving gear rotates at high speed. Similarly, the first-speed driving gear and the second-speed driving gear will also drive the first-speed driven gear and the second-speed driven gear to rotate at a high speed through the teeth on the outer wall. It is only necessary to operate the shift lever to make the tenon on the synchronous disc mesh with the tenon groove on the first gear driven gear, so that the first gear driven gear drives the power output shaft on the synchronous disc to rotate together. At this time, the second gear box The gear position of the second gear is changed from neutral to first gear. The method is simple and quick, increases the shifting rate of the second gear box, and is conducive to simplifying the gear shifting process of the second gear box.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的二挡箱剖视图;Fig. 2 is the sectional view of the second gear box of the utility model;
图3为本实用新型的同步盘局部结构示意图。FIG. 3 is a schematic diagram of the partial structure of the synchronization disk of the present invention.
图中:1、外壳;101、主动轴;1011、从动齿轮;1012、一挡主动齿轮; 1013、二挡主动齿轮;102、支撑架;1021、轴承;103、二挡从动齿轮;104、一挡从动齿轮;2、动力输入轴;3、箱盖;4、把手;5、密封圈;6、动力输出轴;601、同步盘;6011、胶垫;6012、榫头;6013、轴心孔;7、变速杆; 8、底板;9、缓冲垫;10、安装板。In the figure: 1, housing; 101, driving shaft; 1011, driven gear; 1012, first gear driving gear; 1013, second gear driving gear; 102, support frame; 1021, bearing; 103, second gear driven gear; 104 , the first gear driven gear; 2, the power input shaft; 3, the box cover; 4, the handle; 5, the sealing ring; 6, the power output shaft; 601, the synchronous disc; 6011, the rubber pad; Heart hole; 7. Gear lever; 8. Bottom plate; 9. Cushion pad; 10. Mounting plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-图3,本实用新型提供一种二挡箱技术方案:一种二挡箱,包括外壳1,外壳1的一侧设置有动力输入轴2、外壳1的顶部分别设置有密封圈5 和箱盖3,箱盖3的顶部设置有把手4,外壳1的另一侧设置有动力输出轴6和变速杆7,外壳1的底部设置有底板8,底板8的两侧均设置有安装板10,底板8的底部设置有缓冲垫9,外壳1的内部分别设置有支撑架102、一挡从动齿轮104 和主动轴101,一挡从动齿轮104的一侧设置有二挡从动齿轮103,动力输入轴 2的一侧设置有主动齿轮201,主动轴101的外壁分别设置有从动齿轮1011、一挡主动齿轮1012和二挡主动齿轮1013,支撑架102的内部设置有轴承1021,动力输出轴6的外壁分别设置有同步盘601,同步盘601的两侧均分别设置有胶垫 6011和榫头6012,同步盘601的内部设置有轴心孔6013。Please refer to FIG. 1 to FIG. 3 , the present utility model provides a technical solution for a second-gear box: a second-gear box includes an outer casing 1 , a
本实施例中,优选的,箱盖3由箱盖3主体和把手4构成,且箱盖3的内径尺寸等于外壳1的外径尺寸,同时箱盖3与外壳1固定连接,打开箱盖3能够将二挡箱内部结构显露出来,方便检修员对二挡箱进行检修。In this embodiment, preferably, the
本实施例中,优选的,安装板10设置有两块,且两块安装板10分别位于底板8的两侧,同时安装板10与底板8焊接连接,安装板10能够降低该二挡箱安装工作的复杂性。In this embodiment, preferably, two
本实施例中,优选的,缓冲垫9位于底板8的底部,且缓冲垫9位于安装板10的部分设置有圆形开孔,同时缓冲垫9与底板8通过黏胶粘合,缓冲垫9能够通过自身结构压缩来吸收一部分来自底板8上的震动力,从而降低安装板10松动的风险。In this embodiment, preferably, the
本实施例中,优选的,轴承1021设置有四个,且四个轴承1021分别位于支撑架102与主动轴101、动力输出轴6的交接位置,同时轴承1021嵌入于支撑架102内,轴承1021能够避免主动轴101、动力输出轴6与支撑架102直接接触,从而降低三者之间的磨损速率。In this embodiment, preferably, four
本实施例中,优选的,榫头6012均匀分布在同步盘601的两侧,且榫头6012 排列呈圆形,同时榫头6012与同步盘601固定连接,榫头6012能够与一挡从动齿轮104、二挡从动齿轮103上的榫槽相齿合,便于完成三者之间的快速连接工作。In this embodiment, preferably, the
本实用新型的工作原理及使用流程:本实用新型安装好过后,首先检查本实用新型的安装固定以及安全防护,在装置运行过程中,动力输入轴2会在外力的带动下高速转动,带动主动齿轮201高速运转,此时主动齿轮201就会通过外壁上的牙齿带动从动齿轮1011转动,此时从动齿轮1011也会带动主动轴101上的一挡主动齿轮1012和二挡主动齿轮1013高速运转,同理,一挡主动齿轮1012和二挡主动齿轮1013也会通过外壁上的牙齿带动一挡从动齿轮104 和二挡从动齿轮103高速转动,当要将空挡换成一挡时,只需要通过操作变速杆7,使同步盘601上的榫头6012与一挡从动齿轮104上的榫槽相齿合,从而使一挡从动齿轮104带动同步盘601上的动力输出轴6一起转动,此时二挡箱的挡位就从空挡变成了一挡,同理,当要将一挡换成二挡时,只需要通过操作变速杆7,使同步盘601上的榫头6012与二挡从动齿轮103上的榫槽相齿合,从而使二挡从动齿轮103带动同步盘601上的动力输出轴6一起转动,此时二挡箱的挡位就从一挡变成了二挡,这样就完成了对本实用新型的使用过程,本实用新型结构简单,使用安全方便。The working principle and use process of the utility model: after the utility model is installed, firstly check the installation, fixation and safety protection of the utility model. The
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Denomination of utility model: A second gear box Effective date of registration: 20220523 Granted publication date: 20200925 Pledgee: Bank of China Limited Xiangyang Branch Pledgor: HUBEI WEINENGDA TRANSMISSION CO.,LTD. Registration number: Y2022980006104 |
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Address after: 441100 Xianggang Industrial Park, Xiangzhou District, Xiangyang, Hubei Patentee after: Hubei Weinengda Kinetic Energy Technology Co.,Ltd. Address before: 441100 Xianggang Industrial Park, Xiangzhou District, Xiangyang, Hubei Patentee before: HUBEI WEINENGDA TRANSMISSION CO.,LTD. |