CN211571036U

CN211571036U - Environment-friendly cloth dip-dyeing device

Info

Publication number: CN211571036U
Application number: CN201921298905.6U
Authority: CN
Inventors: 汝雪平
Original assignee: Jiaxing Xuchen Textile Co ltd
Current assignee: Jiaxing Xuchen Textile Co ltd
Priority date: 2019-08-12
Filing date: 2019-08-12
Publication date: 2020-09-25
Anticipated expiration: 2029-08-12

Abstract

The utility model discloses an environment-friendly cloth dip-dyeing device belongs to cloth dip-dyeing technical field, environment-friendly cloth dip-dyeing device is including dip-dyeing groove and filter equipment, the dip-dyeing groove left side is pegged graft there is the dyestuff pipeline, filter equipment links up at the outlet pipe intermediate position, the outlet pipe top is pegged graft inside the dip-dyeing groove, dip-dyeing inslot lateral wall fixedly connected with rotating electrical machines, rotating electrical machines power take off end is connected with pivot A power input end, it is connected with the action wheel to rotate on the pivot A, the buckle is connected with from the driving wheel on the action wheel. The utility model discloses an increase controller and dye liquor concentration detector, can adjust the dye liquor concentration, dyeing effect is better, through increasing rubber layer and sponge layer, can get rid of and collect the remaining dyestuff on the cloth, through increasing filter equipment, carry out filtration treatment to the dye liquor that discharges, protected the environment, be fit for being extensively promoted and used.

Description

Environment-friendly cloth dip-dyeing device

Technical Field

The utility model relates to a cloth dip-dyeing technical field especially relates to an environment-friendly cloth dip-dyeing device.

Background

Dyeing is an extremely important link in the process of processing the cloth, and the specific implementation mode is to put the cloth into the dyeing solution for soaking so as to dip-dye the cloth into the color in the dyeing solution.

Current cloth dip-dyeing device, in the middle of the process of dyeing the cloth, the colour dyes extremely inhomogeneous, leads to the finished product quality after dyeing process handles poor, and consumes the dye liquor many, and is with high costs, and economic benefits is low, and the most crucial is that the dye liquor after dyeing the cloth directly discharges the external world, and chemical composition in the dye liquor can produce very big pollution, very not environmental protection to external natural environment.

SUMMERY OF THE UTILITY MODEL

The utility model provides an environment-friendly cloth dip-dyeing device through increasing controller and dye liquor concentration detector, can adjust dye liquor concentration, and dyeing effect is better, through increasing rubber layer and sponge layer, can get rid of and collect the remaining dyestuff on the cloth, through increasing filter equipment, carries out filtration treatment to the dye liquor that discharges, has protected the environment, can effectively solve the problem in the background art.

The utility model provides a specific technical scheme as follows:

the utility model provides an environment-friendly cloth dip-dyeing device, which comprises a dip-dyeing groove and a filtering device, wherein a dyeing pipeline is spliced on the left side of the dip-dyeing groove, the filtering device is spliced at the middle position of a water outlet pipe, the top end of the water outlet pipe is spliced inside the dip-dyeing groove, the inner side wall of the dip-dyeing groove is fixedly connected with a rotating motor, the power output end of the rotating motor is connected with the power input end of a rotating shaft A, the rotating shaft A is rotatably connected with a driving wheel, a buckle on the driving wheel is connected with a driven wheel, the driven wheel is rotatably connected on a rotating shaft B, one end of the rotating shaft B is arranged on the inner side wall of the dip-dyeing groove, the other end of the rotating shaft A is rotatably connected with a cloth rolling wheel A, the other end of the rotating shaft B is rotatably connected with a cloth rolling wheel B, the right, the bearing A and the bearing B are detachably connected to the inner side wall of the dip dyeing tank, and a controller and a dye liquor concentration detector are further installed inside the dip dyeing tank.

Optionally, the inside filter equipment that includes filter screen gauze and active carbon adsorption layer, filter screen gauze is located active carbon adsorption layer upper end.

Optionally, a water inlet pipe is inserted into the right side of the dip dyeing tank, and a control water valve is installed on the outer surface of the water inlet pipe.

Optionally, the signal output end of the dye liquor concentration detector is connected with the signal input end of a controller, and the signal output end of the controller is connected with the signal input end of a control water valve.

Optionally, a sponge layer and a rubber layer are mounted on the cloth rolling wheel a, and the sponge layer is wrapped on the outer surface of the rubber layer.

The utility model has the advantages as follows:

1. the utility model discloses practical, convenient operation and excellent in use effect, the staff injects the dyeing solution into the dip-dyeing groove through the dyestuff pipeline, and then through batching wheel A and batching wheel B will need the cloth of dip-dyeing to convolute and send into the dyeing solution in the dip-dyeing groove and soak, and then dye the cloth, in this process, the dye liquor concentration detector can detect the solubility of dyeing solution in real time, and transmit this concentration signal to the controller, when the dye liquor concentration is greater than the default, the controller can correspondingly send a signal to make the control water valve open, the inlet tube department can be intake and dilute the dye liquor in the dip-dyeing groove, when the dye liquor concentration is less than the default, the controller can control the control water valve to close, the inlet tube no longer intakes, meanwhile, the dyestuff pipeline continues to inject the dye liquor, improve the dye liquor concentration, through this kind of mode, can maintain the concentration of dye liquor in the most suitable interval all the time, thereby improving the dyeing effect of the cloth.

2. The utility model discloses an increase filter equipment and come to carry out the aftertreatment to the dye liquor that discharges, when the dye liquor discharges through the outlet pipe, the dye liquor can enter into filter equipment in the middle of in advance, install filtration gauze and active carbon adsorption layer among the filter equipment, wherein filter the gauze and can carry out prefilter to the large granule chemical dye among the dye liquor, the active carbon adsorption layer of flowing through prefilter's dye liquor again, remaining small granule chemical dye carries out the adsorption treatment among the dye liquor, the dye liquor that flows out like this in the outlet pipe just can greatly reduced to the harm nature of environment, through this kind of mode, the environment has been protected.

3. The utility model discloses an it has sponge layer and rubber layer to increase on cloth roller A and cloth roller B, wherein the sponge layer mainly plays absorbent effect, the rubber layer mainly plays extruded effect, the cloth is dropped into the dyeing bath and is soaked the dyeing under cloth roller A and cloth roller B's rotation, in the middle of the equipment rotates the in-process and gets back to cloth roller A and cloth roller B's clearance again by the dyed cloth, receive the rubber layer extrusion on cloth roller A and the cloth roller B, will be dyed the cloth and go up remaining dye liquor and extrude, absorb by the sponge layer again, not only get rid of the remaining dye liquor on the cloth, it is more even to make the dyeing, the dye liquor use has been saved meanwhile, the cost is reduced.

4. The utility model discloses an action wheel drives from the driving wheel operation, after the staff opened the rotating electrical machines, the rotating electrical machines drove pivot A rotation, thereby it is rotatory to drive the action wheel in the pivot A, action wheel and from mutual block between the driving wheel, and then can the transmission, the action wheel with each other is the opposite direction rotation back simultaneously from the driving wheel, through cooperating with bearing A and bearing B, make cloth wheel A and cloth wheel B each other be the opposite direction rotation simultaneously, thereby convolute the circulation with the cloth and put in, make it reach the multi-functionalization.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic view of an overall structure of an environment-friendly cloth dyeing apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic view of a cloth roller of an environment-friendly cloth dyeing apparatus according to an embodiment of the present invention;

in the figure: 1. a dye conduit; 2. a driving wheel; 3. a rotating electric machine; 4. a dip dyeing tank; 5. a driven wheel; 6. Controlling a water valve; 7. a water inlet pipe; 8. a controller; 9. a dye liquor concentration detector; 10. a cloth rolling wheel A; 11. A cloth roller B; 12. a bearing A; 13. a bearing B; 14. filtering the gauze; 15. an activated carbon adsorption layer; 16. A water outlet pipe; 17. a sponge layer; 18. a rubber layer; 19. a rotating shaft A; 20. a rotating shaft B; 21. and (4) a filtering device.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

An environment-friendly cloth dyeing apparatus according to an embodiment of the present invention will be described in detail with reference to fig. 1 to 2.

As shown in fig. 1-2, an environment-friendly cloth dip-dyeing device comprises a dip-dyeing tank 4 and a filtering device 21, a dyeing pipeline 1 is inserted in the left side of the dip-dyeing tank 4, the filtering device 21 is connected to the middle position of a water outlet pipe 16, the top end of the water outlet pipe 16 is inserted in the dip-dyeing tank 4, a rotating motor 3 is fixedly connected to the inner side wall of the dip-dyeing tank 4, the power output end of the rotating motor 3 is connected to the power input end of a rotating shaft a19, a driving wheel 2 is rotatably connected to the rotating shaft a19, a driven wheel 5 is connected to the driving wheel 2 in a buckling manner, the driven wheel 5 is rotatably connected to the rotating shaft B5, one end of a rotating shaft B20 is installed on the inner side wall of the dip-dyeing tank 4, the other end of the rotating shaft a19 is rotatably connected to a cloth rolling wheel a10, the other end of the rotating shaft B20 is rotatably connected to a cloth, the right side of the cloth roller B11 is fixedly connected with a bearing B13, the bearing A12 and the bearing B13 are detachably connected with the inner side wall of the dip-dyeing tank 4, and a controller 8 and a dye liquor concentration detector 9 are further installed inside the dip-dyeing tank 4.

In the embodiment, as shown in fig. 1, a worker injects a dyeing solution into a dip dyeing tank 4 through a dye pipeline 1, and then winds and feeds the cloth to be dip dyed into the dyeing solution in the dip dyeing tank 4 through a cloth rolling wheel a10 and a cloth rolling wheel B11 to be soaked, so as to dye the cloth, in the process, a dye solution concentration detector 9 can detect the solubility of the dyeing solution in real time and transmit the concentration signal to a controller 8, when the dye solution concentration is greater than a preset value, the controller 8 correspondingly sends a signal to open a control water valve 6, a water inlet pipe 7 can be filled with water to dilute the dye solution in the dip dyeing tank 4, when the dye solution concentration is less than the preset value, the controller 8 can operate the control water valve 6 to close the water inlet pipe 7, at the same time, the dye pipeline 4 continues to inject the dye solution, so as to increase the dye solution concentration, and by this way, the dye solution concentration can be maintained in a most suitable interval all the time, thereby improving the dyeing effect of the cloth.

Wherein, filter unit 21 is inside including filter gauze 14 and active carbon adsorption layer 15, filter gauze 14 is located active carbon adsorption layer 15 upper end.

In this embodiment, as shown in fig. 1, when the dye liquor is discharged through the water outlet pipe 16, the dye liquor enters the filter device 21 in advance, the filter device 21 is provided with the filter gauze 14 and the activated carbon adsorption layer 15, wherein the filter gauze 14 can carry out preliminary filtration on large-particle chemical dye in the dye liquor, the dye liquor after the preliminary filtration flows through the activated carbon adsorption layer 15 again, the residual small-particle chemical dye in the dye liquor is subjected to adsorption treatment, so that the harm of the dye liquor flowing out from the water outlet pipe 16 to the environment is greatly reduced, and by this means, the environment is protected.

Wherein, a water inlet pipe 7 is inserted on the right side of the dip dyeing tank, and a control water valve 6 is arranged on the outer surface of the water inlet pipe 7.

In this embodiment, as shown in fig. 1, the water control valve 6 is influenced by a signal transmitted by the controller 8, so as to be closed and opened, and finally, the purpose of controlling the water flow of the water inlet pipe 7 to flow in and out is achieved, and the concentration of the dye solution is effectively controlled.

Wherein, the signal output end of the dye liquor concentration detector 9 is connected with the signal input end of a controller 8, and the signal output end of the controller 8 is connected with the signal input end of a control water valve 6.

As shown in figure 1 in this embodiment, dye liquor concentration detector 9 can detect the solubility of dyeing solution in real time to give controller 8 with this concentration signal transmission, controller 8 can be corresponding controls control water valve 6 according to dye liquor concentration height and closes, through the transmission of signal between the components and parts, and it is convenient to use, powerful.

Wherein, the cloth roller A10 is provided with a sponge layer 17 and a rubber layer 18, and the sponge layer 17 is wrapped on the outer surface of the rubber layer 18.

In this embodiment, as shown in fig. 2, the sponge layer 17 mainly plays a role of absorbing water, the rubber layer 18 mainly plays a role of squeezing, the cloth is thrown into the dip-dyeing tank 4 for dip-dyeing under the rotation of the cloth roller a10 and the cloth roller B11, the dyed cloth returns to the gap between the cloth roller a10 and the cloth roller B11 again in the rotation process of the device, and is squeezed by the rubber layer 18 on the cloth roller a10 and the cloth roller B11, so as to squeeze out the residual dye solution on the dyed cloth, and then is absorbed by the sponge layer 17, thereby not only removing the residual dye solution on the cloth, making the dyeing more uniform, but also saving the use of the dye solution, and reducing the cost.

It should be noted that, the utility model relates to an environment-friendly cloth dip dyeing device, in operation, the staff injects the dyeing solution into dip dyeing groove 4 through dye pipeline 1, after turning on rotating electrical machines 3 again, rotating electrical machines 3 drive pivot A19 to rotate, thereby drive the action wheel 2 on pivot A19 to rotate, action wheel 2 and from the mutual block between driving wheel 5, and then can transmit, after action wheel 2 and from driving wheel 5 are the mutual opposite direction rotation simultaneously, through cooperating with bearing A12 and bearing B13, make cloth roller A10 and cloth roller B11 be the mutual opposite direction rotation simultaneously, thereby carry out the coiling circulation to put into the dyeing solution in dip dyeing groove 4 and soak the cloth, and then dye the cloth, in this process, dye liquor concentration detector 9 can detect the solubility of dyeing solution in real time, and transmit this concentration signal to controller 8, when dye liquor concentration is greater than the default, the controller 8 correspondingly sends a signal to open the control water valve 6, the water inlet pipe 7 can be fed with water to dilute the dye liquor in the dip-dyeing tank 4, when the concentration of the dye liquor is smaller than a preset value, the controller 8 can operate and control the water valve 6 to be closed, the water inlet pipe 7 can not be fed with water, meanwhile, the dye liquor is continuously injected into the dye pipeline 4 to improve the concentration of the dye liquor, through the mode, the concentration of the dye liquor can be kept in an optimal interval all the time, and further, the dyeing effect of the cloth is improved, wherein the sponge layer 17 and the rubber layer 18 are additionally arranged on the cloth rolling wheel A10 and the cloth rolling wheel B11, the sponge layer 17 mainly plays a role in absorbing water, the rubber layer 18 mainly plays a role in extrusion, the cloth is put into the dip-dyeing tank 4 for dip-dyeing under the rotation of the cloth rolling wheel A10 and the cloth rolling wheel B11, the dyed cloth returns to the gap between the cloth rolling wheel A10 and the cloth rolling wheel B11 again in the rotation process of the equipment, receive the extrusion of rubber layer 18 on cloth roller A10 and the cloth roller B11, will be dyed cloth and go up remaining dye liquor and extrude, absorb by sponge layer 17 again, not only got rid of the remaining dye liquor on the cloth, it is more even to make the dyeing, meanwhile, the dye liquor use has been saved, the cost is reduced, when the dye liquor discharges through outlet pipe 16, the dye liquor can enter filter equipment 21 in advance when, install among the filter equipment 21 and filter gauze 14 and active carbon adsorption layer 15, wherein filter gauze 14 can carry out prefilter to the large granule chemical dye among the dye liquor, the dye liquor through prefilter flows through active carbon adsorption layer 15 again, remaining small granule chemical dye among the dye liquor carries out adsorption treatment, like this the harm that the dye liquor that flows out among the outlet pipe 16 just can greatly reduced to the environment, through this kind of mode, the environment has been protected. The specific model of the component is a T-BD5-MLSS4120 dye solution concentration detector; 505E digital controller; IDZ2065-8AE02-2 motor; the SMC control water valve is manufactured by SMC corporation.

The utility model discloses a dye pipeline 1; a driving wheel 2; a rotating electrical machine 3; a dip dyeing tank 4; a driven wheel 5; a control water valve 6; a water inlet pipe 7; a controller 8; a dye liquor concentration detector 9; cloth roller A10; cloth roller B11; bearing a 12; bearing B13; a filter screen 14; an activated carbon adsorption layer 15; a water outlet pipe 16; a sponge layer 17; a rubber layer 18; a rotating shaft A19; a rotating shaft B20; the components of the filter device 21 are all standard or known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through routine experimentation.

It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The environment-friendly cloth dip-dyeing device is characterized by comprising a dip-dyeing tank (4) and a filtering device (21), a dyeing pipeline (1) is spliced on the left side of the dip-dyeing tank (4), the filtering device (21) is connected to the middle position of a water outlet pipe (16), the top end of the water outlet pipe (16) is spliced inside the dip-dyeing tank (4), the inner side wall of the dip-dyeing tank (4) is fixedly connected with a rotating motor (3), the power output end of the rotating motor (3) is connected with the power input end of a rotating shaft A (19), the rotating shaft A (19) is rotatably connected with a driving wheel (2), the driving wheel (2) is connected with a driven wheel (5) in a buckling manner, the driven wheel (5) is rotatably connected to a rotating shaft B (20), one end of the rotating shaft B (20) is installed on the inner side wall of the dip-dyeing tank (4), and the other end of the rotating shaft A (19) is rotatably, the other end of pivot B (20) rotates and is connected with batching wheel B (11), batching wheel A (10) right side fixedly connected with bearing A (12), batching wheel B (11) right side fixedly connected with bearing B (13), bearing A (12) can be dismantled with bearing B (13) and connect in dip-dyeing tank (4) inside wall, inside controller (8) and the dye liquor concentration detector (9) of still installing of dip-dyeing tank (4).

2. The environment-friendly cloth exhaust dyeing device according to claim 1, characterized in that the inside of the filtering device (21) comprises a filtering gauze (14) and an activated carbon adsorption layer (15), and the filtering gauze (14) is positioned at the upper end of the activated carbon adsorption layer (15).

3. The environment-friendly cloth dip-dyeing device according to claim 1, characterized in that a water inlet pipe (7) is inserted at the right side of the dip-dyeing tank, and a control water valve (6) is installed on the outer surface of the water inlet pipe (7).

4. The environment-friendly cloth dip-dyeing device according to claim 1, characterized in that the signal output end of the dye liquor concentration detector (9) is connected with the signal input end of the controller (8), and the signal output end of the controller (8) is connected with the signal input end of the control water valve (6).

5. The environment-friendly cloth padding device according to claim 1, wherein a sponge layer (17) and a rubber layer (18) are arranged on the cloth roller A (10), and the sponge layer (17) is wrapped on the outer surface of the rubber layer (18).