CN211568900U - A vehicle urea storage tank - Google Patents
A vehicle urea storage tank Download PDFInfo
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- CN211568900U CN211568900U CN202020140627.8U CN202020140627U CN211568900U CN 211568900 U CN211568900 U CN 211568900U CN 202020140627 U CN202020140627 U CN 202020140627U CN 211568900 U CN211568900 U CN 211568900U
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Abstract
一种车用尿素储料罐,包括罐体,罐体侧壁上连有将尿素导入罐体的传输管道,所述罐体内壁上固接有一临时储液机构,临时储液机构包括与传输管道连通的壳体,壳体远离传输管道一侧的侧壁上开有第一通孔,所述壳体底部设有以罐体内液位浮力为动力来控制第一通孔的密封状态的顶升机构。本实用新型通过在车用尿素储料罐侧壁上增设临时储液机构,并在储液机构底部设置通过浮力驱动的密封板,在罐体中尿素溶液到达预置高度时,密封板在浮力作用下向上顶升并穿过第二通孔顶升在第一通孔的孔壁上,实现对临时储液机构的密封,进而阻止尿素溶液继续灌装到罐体内,避免了尿素溶液的浪费。
A vehicle urea storage tank, comprising a tank body, a transmission pipeline for introducing urea into the tank body is connected to the side wall of the tank body, a temporary liquid storage mechanism is fixedly connected to the inner wall of the tank, and the temporary liquid storage mechanism includes and transmission pipeline. The casing connected by the pipeline has a first through hole on the side wall of the casing away from the transmission pipeline, and the bottom of the casing is provided with a top that uses the liquid level buoyancy in the tank as the driving force to control the sealing state of the first through hole. lift agency. In the utility model, a temporary liquid storage mechanism is added on the side wall of the urea storage tank for vehicles, and a sealing plate driven by buoyancy is arranged at the bottom of the liquid storage mechanism. When the urea solution in the tank reaches a preset height, the sealing plate is buoyant. Under the action of lifting up and passing through the second through hole on the hole wall of the first through hole, the temporary liquid storage mechanism is sealed, thereby preventing the urea solution from continuing to be filled into the tank and avoiding the waste of urea solution. .
Description
技术领域technical field
本实用新型涉及一种汽车尾气处理技术,具体是一种车用尿素储料罐。The utility model relates to an automobile exhaust gas treatment technology, in particular to a urea storage tank for automobiles.
背景技术Background technique
随着汽车行业的迅速发展,大气污染情况越来越严重,而影响这一结果的汽车排放要求也越来越高;通常汽车尾气采用SCR技术,即选择性催化还原技术,在汽车启动后,尾气从涡轮出来后进入排气管,排气管上安装有尿素剂量喷射装置,喷入尿素水溶液,尿素溶液和尾气中的氮氧化合物进行氧化还原反应,生成氮气和水排出,进而达到对尾气的净化效果。With the rapid development of the automobile industry, air pollution is becoming more and more serious, and the requirements for automobile emissions that affect this result are also getting higher and higher; usually automobile exhaust adopts SCR technology, that is, selective catalytic reduction technology. After the exhaust gas comes out of the turbine, it enters the exhaust pipe. A urea dose injection device is installed on the exhaust pipe, and the urea aqueous solution is injected into the urea solution. The urea solution and the nitrogen oxides in the exhaust gas undergo a redox reaction to generate nitrogen and water and discharge, and then achieve the exhaust gas. purification effect.
通常车用尿素经过工业尿素提纯后通过一次水解再结晶,然后配置成标准溶液进行储存,整体工艺较为简单且可持续进行。在实际生产过程中,配置完成的尿素溶液通常采用体积较大的尿素储料罐进行储存,通常尿素储料罐中尿素溶液通常不会完全注满储料罐,是因为在尿素储料罐中溶液液位较高或者溢满时,在天气环境变冷导致尿素结晶时,储料罐中尿素溶液因结晶造成体积变大,进而导致罐体破裂。因此在进行尿素灌装工作时,需要在旁边安排值守人员,对尿素储料罐进行持续监控,避免尿素储料罐内尿素溶液溢满。Usually, vehicle urea is purified by industrial urea and then recrystallized by hydrolysis once, and then configured as a standard solution for storage. The overall process is relatively simple and sustainable. In the actual production process, the configured urea solution is usually stored in a larger urea storage tank. Usually, the urea solution in the urea storage tank is usually not completely filled with the storage tank, because in the urea storage tank When the liquid level of the solution is high or overflowing, when the weather environment becomes cold and urea crystallizes, the volume of the urea solution in the storage tank increases due to crystallization, which in turn causes the tank to rupture. Therefore, during the urea filling work, it is necessary to arrange on-duty personnel next to the urea storage tank to continuously monitor the urea storage tank to avoid overflow of the urea solution in the urea storage tank.
实用新型内容Utility model content
本实用新型要解决的问题是针对现有技术中所存在的上述不足而提供一种车用尿素储料罐用以解决现有尿素储料罐在存储尿素溶液时需要看守的问题。The problem to be solved by the present invention is to provide a vehicle urea storage tank for the above-mentioned deficiencies in the prior art to solve the problem that the existing urea storage tank needs to be guarded when storing urea solution.
为实现上述目的,本实用新型采用了如下的技术方案:To achieve the above object, the utility model adopts the following technical scheme:
一种车用尿素储料罐,包括罐体,罐体侧壁上连有将尿素导入罐体的传输管道,所述罐体内壁上固接有一临时储液机构,临时储液机构包括与传输管道连通的壳体,壳体远离传输管道一侧的侧壁上开有第一通孔,所述壳体底部设有以罐体内液位浮力为动力来控制第一通孔的密封状态的顶升机构;所述顶升机构包括滑动设置在罐体侧壁上的滑板,滑板下方连有随罐体内液位上、下移动的浮力腔,滑板靠近第一通孔一端设有竖直向上的密封板,所述密封板正对第一通孔孔壁,且第一通孔孔壁上开设有供密封板通过的第二通孔。A vehicle urea storage tank includes a tank body, a transmission pipeline for introducing urea into the tank body is connected to the side wall of the tank body, a temporary liquid storage mechanism is fixedly connected to the inner wall of the tank, and the temporary liquid storage mechanism includes and transmission pipeline. The casing connected by the pipeline has a first through hole on the side wall of the casing away from the transmission pipeline, and the bottom of the casing is provided with a top that uses the liquid level buoyancy in the tank as the driving force to control the sealing state of the first through hole. Lifting mechanism; the jacking mechanism includes a sliding plate slidingly arranged on the side wall of the tank body, a buoyancy cavity that moves up and down with the liquid level in the tank body is connected below the sliding plate, and one end of the sliding plate close to the first through hole is provided with a vertically upward The sealing plate is facing the hole wall of the first through hole, and the hole wall of the first through hole is provided with a second through hole for the sealing plate to pass through.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过在车用尿素储料罐侧壁上增设临时储液机构,并在储液机构底部设置通过浮力驱动的密封板,在罐体中尿素溶液到达预置高度时,密封板在浮力作用下向上顶升并穿过第二通孔顶升在第一通孔的孔壁上,实现对临时储液机构的密封,进而阻止尿素溶液继续灌装到罐体内,避免了尿素溶液的浪费。In the utility model, a temporary liquid storage mechanism is added on the side wall of the urea storage tank for vehicles, and a sealing plate driven by buoyancy is arranged at the bottom of the liquid storage mechanism. When the urea solution in the tank reaches a preset height, the sealing plate is buoyant. Under the action of lifting up and passing through the second through hole on the hole wall of the first through hole, the temporary liquid storage mechanism is sealed, thereby preventing the urea solution from continuing to be filled into the tank, avoiding the waste of urea solution .
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.
附图说明Description of drawings
图1为本实用新型实施例中整体结构示意图;Fig. 1 is the overall structure schematic diagram in the embodiment of the present utility model;
图2为图1中A处放大图;Fig. 2 is an enlarged view at A in Fig. 1;
图3为图2中B处放大图。FIG. 3 is an enlarged view of B in FIG. 2 .
附图标记:1、罐体;2、传输管道;3、壳体;4、第一通孔;5、滑板;6、浮力腔;7、密封板;8、第二通孔;9、第三通孔;10、滑动杆;11、弹簧;12、第四通孔;13、承接槽;14、凸块;15、导杆;16、第五通孔;17、指示器;18、通气盖。Reference numerals: 1. Tank body; 2. Transmission pipe; 3. Shell; 4. First through hole; 5. Slide plate; 6. Buoyancy chamber; 7. Sealing plate; Three through holes; 10, sliding rod; 11, spring; 12, fourth through hole; 13, receiving groove; 14, bump; 15, guide rod; 16, fifth through hole; 17, indicator; 18, ventilation cover.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与作用更加清楚及易于了解,下面结合附图和具体实施方式对本实用新型作进一步阐述:In order to make the technical means, creative features, achievement goals and functions realized by the present utility model clearer and easier to understand, the present utility model is further elaborated below in conjunction with the accompanying drawings and specific embodiments:
本实用新型实施例提出一种车用尿素储料罐,如图1所示,包括罐体1,罐体1侧壁上连有将尿素导入罐体1的传输管道2,所述罐体1内壁上固接有一临时储液机构,临时储液机构包括与传输管道2连通的壳体3,壳体3远离传输管道2一侧的侧壁上开有第一通孔4,所述壳体3底部设有以罐体1内液位浮力为动力来控制第一通孔4的密封状态的顶升机构;所述顶升机构包括滑动设置在罐体1侧壁上的滑板5,滑板5下方连有随罐体1内液位上、下移动的浮力腔6,滑板5靠近第一通孔4一端设有竖直向上的密封板7,所述密封板7正对第一通孔4孔壁,且第一通孔4孔壁上开设有供密封板7通过的第二通孔8。The embodiment of the present utility model proposes a urea storage tank for vehicles. As shown in FIG. 1 , it includes a tank body 1. A transmission pipeline 2 for introducing urea into the tank body 1 is connected to the side wall of the tank body 1. The tank body 1 A temporary liquid storage mechanism is fixed on the inner wall. The temporary liquid storage mechanism includes a
传统车用尿素储料罐需要单独设置监控设备对罐体1中溶液含量进行监控,并且需要随时准备对罐体1进行更换,大大浪费人力。临时储液机构的设置,使得罐体1中溶液到达一定警戒值时,通过浮力腔6的浮力作用将密封板7抬起,密封板7穿过第二通孔8向上移动,进而顶升在第一通孔4侧壁上,将第一通孔4封闭,进而尿素溶液无法进入到罐体1当中,实现对罐体1中尿素溶液液位的限制。The traditional vehicle urea storage tank needs to set up monitoring equipment separately to monitor the solution content in the tank body 1, and needs to be ready to replace the tank body 1 at any time, which greatly wastes manpower. The setting of the temporary liquid storage mechanism makes the solution in the tank 1 reach a certain warning value, the sealing plate 7 is lifted by the buoyancy of the buoyancy chamber 6, and the sealing plate 7 moves upward through the second through
如图2、图3所示,在另一实施例中,所述密封板7沿其竖直方向均布有多个第三通孔9,密封板7内沿其轴向方向开设有孔道,孔道内滑动设有一滑动杆10,所述滑动杆10底部与孔道内壁通过弹簧11相连,滑动杆10上开有与多个第三通孔9一一对应连通的多个第四通孔12,第一通孔4远离第二通孔8侧壁上开设有与密封板7相配合的承接槽13,承接槽13内固接有竖直向下的凸块14;密封板7嵌入承接槽13内凸块14使滑动杆10移动,多个第三通孔9与多个第四通孔12一一交错且未连通。在对第一通孔4进行密封的过程中,由于尿素溶液是通过传输管道2抽送至壳体3内,再通孔第一通孔4进入到罐体1,其实际尿素溶液抽送量较大,在利用浮力作用将密封板7将第一通孔4进行封闭时,尿素溶液的冲力容易造成密封板7无法将第一通孔4封闭,导致无法密封。因此在密封板7上开设多个第三通孔9,通过第三排流,减小尿素溶液对密封板7的阻力作用,同时在第一通孔4的侧壁上开设承接槽13嵌合密封板7,增加对密封板7的锁止能力。在密封板7与承接槽13嵌合之后,为了实现对密封板7的封闭,在密封板7轴向方向设置滑动杆10,滑动杆10上配合设置有与第三通孔9一一对应的第四通孔12,在密封板7未进入到承接槽13时,第三通孔9与第四通孔12相对应,尿素溶液可通过顶升杆进入到罐体1中。在密封板7与承接槽13嵌合时,承接槽13内设有凸块14,凸块14与滑动杆10相抵并使得滑动杆10向下发生一段位移,造成第三通孔9与第四通孔12之间错位,密封板7封闭,尿素溶液无法通过第三通孔9进入到罐体1中,实现对罐体1的封闭。As shown in FIG. 2 and FIG. 3 , in another embodiment, the sealing plate 7 has a plurality of third through
在另一实施例中,所述壳体3底部垂直向下设有一导杆15,滑板5上开设有第五通孔16,导杆15穿过第五通孔16以使得滑板5沿导杆15上下移动。由于顶升杆是通过滑板5下方的浮力腔6浮力实现向上滑动,滑板5一段滑动设置在罐体1侧壁上,为了便于滑板5滑动,在壳体3底部垂直向下设置一根导杆15,使得滑板5沿导杆15上下移动,增加滑板5滑动的流畅性。In another embodiment, a
在另一实施例中,所述壳体3侧壁处还连有与壳体3内部连通的指示器17,指示器17包括一段呈L型的中空通道,中空通道一端与壳体3内部连通,中空通道另一端密封,且中空通道竖直段内滑动设有指示液柱。在罐体1中尿素溶液到达预置液位时,第一通孔4封闭,尿素溶液在壳体3中累计,在尿素溶液到达一定高度时,尿素溶液进入到指示器17中空通道内,指示器17外部透明,内部密封有一段红色指示液柱,当指示液柱移动时,证明罐体1内液位到达预置值。In another embodiment, an
在另一实施例中,所述罐体1顶部还开设有通气孔,通气孔顶部通过通气盖18进行密封。在对罐体1中溶液进行灌注时,为了避免罐体1内部压差变化造成尿素溶液灌装不方便,在罐体1顶部开设通气孔,平衡罐体1内外压差,便于尿素溶液注入。In another embodiment, the top of the tank body 1 is further provided with a vent hole, and the top of the vent hole is sealed by a
本实用新型工作过程如下:在利用传输管道2将尿素溶液灌注到罐体1当中时,尿素溶液先进入到壳体3内,再通过壳体3侧壁上的第一通孔4进入罐体1;当罐体1中尿素溶液液位接近壳体3底部时,尿素溶液淹没浮力腔6,浮力腔6提供浮力促使滑板5向上移动,同时密封板7通过第一通孔4向承接槽13方向移动,尿素溶液通过第三通孔9与第一通孔4余留部分继续将尿素溶液注入罐体1。在密封板7进入到承接槽13时候,承接槽13内凸块14与滑动杆10抵接,滑动杆10在密封板7内向下移动,第三通孔9与第四通孔12发生错位,尿素溶液无法通过,壳体3密封,尿素溶液无法继续灌注到罐体1当中。尿素溶液在壳体3内累计,到达一定高度时,尿素溶液进入到指示器17中空通道内,尿素溶液推动指示液柱沿着中空通道移动,外部人员可通过红色液柱观测到罐体1中尿素溶液已达到预置值。The working process of the utility model is as follows: when the urea solution is poured into the tank body 1 by using the transmission pipeline 2, the urea solution first enters the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.
Claims (5)
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| CN117819081A (en) * | 2024-03-05 | 2024-04-05 | 河南心连心蓝色环保科技有限公司 | Urea solution storage tank and use method thereof |
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| CN117819081A (en) * | 2024-03-05 | 2024-04-05 | 河南心连心蓝色环保科技有限公司 | Urea solution storage tank and use method thereof |
| CN117819081B (en) * | 2024-03-05 | 2024-05-14 | 河南心连心蓝色环保科技有限公司 | Urea solution storage tank and use method thereof |
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