CN211566852U - Production facility of polychrome water proof ground mat - Google Patents
Production facility of polychrome water proof ground mat Download PDFInfo
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- CN211566852U CN211566852U CN201922089702.2U CN201922089702U CN211566852U CN 211566852 U CN211566852 U CN 211566852U CN 201922089702 U CN201922089702 U CN 201922089702U CN 211566852 U CN211566852 U CN 211566852U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 8
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 title description 4
- 239000000463 material Substances 0.000 claims abstract description 102
- 238000001125 extrusion Methods 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims abstract description 18
- 239000003086 colorant Substances 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000009826 distribution Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 abstract description 17
- 238000003892 spreading Methods 0.000 description 7
- 238000010009 beating Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a production device of a multicolor waterproof ground mat, wherein the production device comprises an extruder, an extrusion molding device, a cooling molding device, a dewatering and drying device and a glue pressing device which are arranged in sequence from front to back along a production line; the extrusion molding device comprises a distributed die head communicated with the output end of the extruder, a material collecting plate and an extrusion template, wherein the material collecting plate is positioned below the distributed die head; the distributing die head is provided with at least two cloth gaps for distributing materials with different colors, the material converging plates are provided with material converging grooves communicated with the cloth gaps in a one-to-one correspondence mode, each material converging groove is provided with a discharging area, discharging through holes are formed in the discharging areas, the discharging areas in different material converging grooves are staggered and not overlapped, and the discharging through holes in different material converging grooves can be combined into a continuous row. The utility model discloses the product colour of production is no longer single, beautifully just sets up through the alternative of different colours, can form obvious road belt, and the practicality is high.
Description
Technical Field
The utility model relates to a water proof ground mat production technical field especially relates to a production facility of polychrome water proof ground mat.
Background
Along with the improvement of living standard of people, people also have higher and higher requirements on living environment and aesthetic feeling, the utilization rate of the ground mat is more and more extensive, in order to keep a sanitary, safe, comfortable and beautiful living environment, water-stop ground mats are laid on the ground of indoor toilets, and the waterproof, sanitary and anti-skidding effects can be effectively realized through the water-stop ground mats.
The existing production equipment and production method can not realize the production of multicolor waterproof ground mats, and the existing waterproof ground mats generally have single color, uniform and monotonous color not only affects the beauty, but also is not easy to form obvious road belts.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to prior art's not enough, provide a production facility of polychrome water proof ground mat, the product colour of production is no longer single, beautifully just sets up through the alternative of different colours, can form obvious road belt, and the practicality is high.
The utility model provides a production facility of a multicolor waterproof ground mat, which comprises an extruder, an extrusion molding device, a cooling molding device, a dewatering and drying device and a glue pressing device which are arranged along the front and the back of a production line in sequence, wherein the extrusion molding device comprises a distributed die head communicated with the output end of the extruder, a material collecting plate and an extrusion template which are positioned below the distributed die head; the distributed die head is provided with at least two distributing gaps for distributing materials with different colors, the material converging plates are provided with material converging grooves which are communicated with the distributing gaps in a one-to-one correspondence mode, the material converging grooves are independent from one another, each material converging groove is provided with a discharging area, the discharging areas are provided with discharging through holes, the discharging areas on different material converging grooves are arranged in a staggered and non-overlapping mode, and the discharging through holes on different material converging grooves can be combined into a continuous row; the extrusion die plate comprises an upper extrusion die plate and a lower extrusion die plate which are arranged up and down, upper wide holes and upper narrow holes are alternately arranged on the upper extrusion die plate at intervals, lower wide holes and lower narrow holes are alternately arranged on the lower extrusion die plate at intervals, the upper wide holes and the lower wide holes are in one-to-one correspondence up and down, and the upper narrow holes and the lower narrow holes are in one-to-one correspondence up and down.
Preferably, the upper wide aperture area is 2.5 to 3.5 times the lower wide aperture area.
Preferably, the upper orifice area is 1 to 1.5 times the lower orifice area.
Preferably, the lower wide aperture area is 1-1.5 times the lower narrow aperture area.
Preferably, the number of the material distribution gaps is the same as that of the extruders, the number of the extruders is the same as that of the colors of the materials, and the materials with the same color are extruded to the material distribution gaps of the distributed die head through the same extruder. Different products have different color quantity and color positions, and materials with one color are correspondingly positioned in one extruder according to the needs of the products, namely the products have several colors, so that several extruders are needed.
Preferably, the number of the extruder, the cloth gap and the material collecting groove is two.
Preferably, a material guide plate is further arranged between the distributed die head and the material converging plate, and a material guide channel communicated with the material distribution gap and the material converging groove is formed in the material guide plate.
Preferably, the distributed die head comprises a die head shell, a fixed block positioned in the die head shell and deformation blocks respectively positioned at two sides of the fixed block; a cloth gap arranged along the long axis direction of the distributed die head is formed between the fixed block and the two deformation blocks respectively; a material flowing space is arranged between the upper part of each cloth gap and the die head shell, the middle of the material flowing space is high, and the two ends of the material flowing space are low.
Preferably, the middle position of distributed die head is provided with the cloth feed inlet, and the width of cloth space middle part position is 2mm, and the width at cloth space both ends is 3 mm. The setting mode of trickling the material space and the width setting in cloth space can make things convenient for the cloth even, avoid the material to pass through the intermediate position unloading in cloth space.
Preferably, the deformation block is deformed through an external tightening bolt, and the width of a cloth gap between the deformation block and the fixing block is changed to meet the production requirement.
The utility model has the advantages that: 1. the utility model can freely combine colors and distribute color positions according to the needs of products, can solve the aesthetic problem of single color influence, and is easy to form a road belt on the ground, thus having strong practicability;
2. through the utility model discloses can form the structure of corrugate lines and straight strip lines alternating arrangement, every crest and trough department of corrugate lines all are connected with straight strip lines, and joint strength is high, makes the structural stability of water proof ground mat good, can prolong its life, and its life is 2-3 times of ordinary water proof ground mat.
Drawings
FIG. 1 is a schematic side view of the extrusion molding apparatus of the present invention;
fig. 2 is a schematic top view of the material collecting plate according to the present invention;
fig. 3 is a schematic top view of the upper extrusion die plate of the present invention;
fig. 4 is a schematic top view of the lower extrusion die plate of the present invention;
FIG. 5 is a schematic view of the position relationship between the fixing block and the deformation block of the present invention;
shown in the figure:
1. the material gathering plate comprises a material gathering plate, 2 cloth gaps, 3 a material gathering groove, 4 a material discharging area, 5 a material discharging through hole, 6 an upper extrusion template, 7 a lower extrusion template, 8 an upper wide hole, 9 an upper narrow hole, 10 a lower wide hole, 11 a lower narrow hole, 12 a material guide plate, 13 a material guide channel, 14 a material guide plate, 15 a die head shell, 16 a fixed block, 17 a deformation block, 18 a material flowing space, 19 a cloth feeding port, 20 and a puller bolt.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Example 1
The production equipment of the multicolor waterproof ground mat comprises an extruder, an extrusion molding device, a cooling molding device, a dewatering and drying device and a glue pressing device which are sequentially arranged along the front and the back of a production line.
As shown in fig. 1, the extrusion molding apparatus includes a distribution die head communicating with the output end of the extruder, a material collecting plate 1 located below the distribution die head, and an extrusion die plate; at least two distributing gaps 2 for distributing materials with different colors are arranged on the distributed die heads. As shown in fig. 2, the material converging plates 1 are provided with material converging grooves 3 which are communicated with the material distribution gaps 2 in a one-to-one correspondence manner, the material converging grooves 3 are independent of each other, each material converging groove 3 is provided with a material discharging area 4, the material discharging areas 4 are provided with material discharging through holes 5, the material discharging areas 4 on different material converging grooves 3 are arranged in a staggered and non-overlapping manner, and the material discharging through holes 5 on different material converging grooves 3 can be combined into a continuous row; as shown in fig. 3 and 4, the extrusion die plate includes an upper extrusion die plate 6 and a lower extrusion die plate 7 which are arranged up and down, upper wide holes 8 and upper narrow holes 9 are alternately arranged on the upper extrusion die plate 6 at intervals, lower wide holes 10 and lower narrow holes 11 are alternately arranged on the lower extrusion die plate 7 at intervals, the upper wide holes 8 and the lower wide holes 10 are in one-to-one correspondence up and down, and the upper narrow holes 9 and the lower narrow holes 11 are in one-to-one correspondence up and down. Wherein the area of the upper wide hole 8 is 2.5-3.5 times of the area of the lower wide hole 10, the area of the upper narrow hole 9 is 1-1.5 times of the area of the lower narrow hole 11, and the area of the lower wide hole 10 is 1-1.5 times of the area of the lower narrow hole 11. Be provided with the edges and corners on a width edge of wide hole 10 down, the material of extruding through wide hole 10 down is the corrugate lines, and the effect of edges and corners makes corrugate lines surface form the arris, increases anti-skidding effect, and the material of extruding through narrow hole down is straight strip lines.
The material distribution gaps 2 are the same as the number of the extruders, the number of the extruders is the same as the number of colors of the materials, and the materials with the same color are extruded to the material distribution gaps 2 of the distributed die heads through the same extruder.
In this embodiment, the number of the extruder, the cloth gap 2, and the material collecting groove 3 is two. In order to enable the materials to smoothly enter the material gathering groove 3 from the material distribution gap 2, a material guide plate 12 is further arranged between the distributed die head and the material gathering plate 1, and a material guide channel 13 communicating the material distribution gap 2 with the material gathering groove 3 is arranged on the material guide plate 12.
In the embodiment, at least one striker plate 14 arranged along the length direction of the cloth gap 2 is arranged in each cloth gap 2, and the striker plate 14 can slow down the material flow speed and improve the cloth effect.
As shown in fig. 1 and 5, the distributed die head comprises a die head shell 15, a fixed block 16 positioned inside the die head shell 15 and deformation blocks 17 respectively positioned at two sides of the fixed block 16; a cloth gap 2 arranged along the long axis direction of the distributed die head is formed between the fixed block 16 and the two deformation blocks 17; the material flowing space 18 is arranged between the upper portion of each cloth gap 2 and the die head shell 15, the material flowing space 18 is high in the middle and low in two ends, a cloth feeding hole 19 is formed in the middle of the distributed die head, the width of the middle of each cloth gap 2 is 2mm, the width of two ends of each cloth gap 2 is 3mm, the material flowing space 18 can be arranged in a mode and the width of each cloth gap 2 is set to enable the cloth to be uniform, and the material is prevented from being discharged through the middle of each cloth gap 2. The deformation block 17 is deformed through an external tightening bolt 20, and the width of the cloth gap 2 between the deformation block 17 and the fixing block 16 is changed to meet the production requirement.
The cooling forming device is a water tank containing cooling water, and the material is extruded and formed by the extrusion forming device and then conveyed into the cooling water for cooling. Dewatering drying device hits the beating dewatering including rotatory hitting pole and hot-blast stoving case, hits the semi-manufactured goods ground mat after cooling shaping through hitting the beating pole, then dries through the hot-blast stoving case. The glue pressing device comprises a glue groove, a glue spreading roller and a press roller, wherein the glue spreading roller can rotate in the glue groove, the press roller is positioned above the glue spreading roller, the semi-finished floor mat passes through the press roller and the glue spreading roller, and the glue spreading device is used for spreading glue on the semi-finished floor mat through the glue spreading roller. The cooling forming device, the dewatering and drying device and the glue pressing device all adopt the conventional structures, and the details are not repeated.
The method for producing the waterproof floor mat by using the production equipment comprises the following steps:
(1) respectively melting and extruding materials with different colors through different extruders; uniformly mixing the materials in a mixing tank before entering an extruder; (2) materials with different colors are respectively and correspondingly fed into a material distribution gap 2 after being melted and extruded, correspondingly fed into a material collecting groove 3 after being distributed through the material distribution gap 2, and correspondingly fed into a material collecting groove 3 corresponding to the material with one color through a feeding through hole 5 on each material collecting groove 3 and extruded and molded through an upper extrusion template 6 and a lower extrusion template 7; the position of the blanking area 4 on the material gathering groove 3 can be adjusted according to different products so as to adapt to the distribution requirement of product colors; (3) and (4) sequentially conveying the extruded and molded semi-finished floor mat to a cooling molding device, a dewatering and drying device and a glue pressing device for cooling molding, dewatering and drying and glue pressing treatment. And drying the semi-finished floor mat subjected to the glue pressing treatment by using a drying oven, placing and cooling the dried semi-finished floor mat, then cutting edges to obtain a finished product, and finally rolling the finished product.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (6)
1. The production equipment of the multicolor waterproof floor mat comprises an extruder, an extrusion molding device, a cooling molding device, a dewatering and drying device and a glue pressing device which are sequentially arranged along the front and the back of a production line, and is characterized in that the extrusion molding device comprises a distributed die head communicated with the output end of the extruder, a material collecting plate (1) and an extrusion template which are positioned below the distributed die head; the distributed die head is provided with at least two cloth gaps (2) used for distributing materials with different colors, the material gathering plates (1) are provided with material gathering grooves (3) which are communicated with the cloth gaps (2) in a one-to-one correspondence mode, the material gathering grooves (3) are mutually independent, each material gathering groove (3) is provided with a blanking area (4), the blanking areas (4) are provided with blanking through holes (5), the blanking areas (4) on different material gathering grooves (3) are arranged in a staggered and non-overlapping mode, and the blanking through holes (5) on different material gathering grooves (3) can be combined into a continuous row; the extrusion die plate comprises an upper extrusion die plate (6) and a lower extrusion die plate (7) which are arranged from top to bottom, wherein upper wide holes (8) and upper narrow holes (9) are alternately arranged on the upper extrusion die plate (6) at intervals, lower wide holes (10) and lower narrow holes (11) are alternately arranged on the lower extrusion die plate (7) at intervals, the upper wide holes (8) and the lower wide holes (10) are in one-to-one correspondence from top to bottom, and the upper narrow holes (9) and the lower narrow holes (11) are in one-to-one correspondence from top to bottom.
2. The production equipment of the multicolor waterproof ground mat according to claim 1, characterized in that: the area of the upper wide hole (8) is 2.5 to 3.5 times of the area of the lower wide hole (10).
3. The apparatus for producing a multicolor water-stop floor mat according to claim 1 or 2, wherein: the area of the upper narrow hole (9) is 1-1.5 times of the area of the lower narrow hole (11).
4. The production equipment of the multicolor waterproof ground mat according to claim 3, characterized in that: the area of the lower wide hole (10) is 1-1.5 times of the area of the lower narrow hole (11).
5. The production equipment of the multicolor waterproof ground mat according to claim 1, characterized in that: the material distribution gaps (2) are the same as the number of the extruders in number, the extruders are the same as the material color number, and materials of the same color are extruded to the material distribution gaps (2) of the distributed die head through the same extruder.
6. The apparatus for producing a multicolor water-stop floor mat according to claim 5, wherein: the number of the extruders, the cloth gap (2) and the material gathering groove (3) is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922089702.2U CN211566852U (en) | 2019-11-28 | 2019-11-28 | Production facility of polychrome water proof ground mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922089702.2U CN211566852U (en) | 2019-11-28 | 2019-11-28 | Production facility of polychrome water proof ground mat |
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| Publication Number | Publication Date |
|---|---|
| CN211566852U true CN211566852U (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922089702.2U Active CN211566852U (en) | 2019-11-28 | 2019-11-28 | Production facility of polychrome water proof ground mat |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110861279A (en) * | 2019-11-28 | 2020-03-06 | 山东格莱雅家居科技股份有限公司 | Production equipment and production method of multicolor waterproof floor mat |
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2019
- 2019-11-28 CN CN201922089702.2U patent/CN211566852U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110861279A (en) * | 2019-11-28 | 2020-03-06 | 山东格莱雅家居科技股份有限公司 | Production equipment and production method of multicolor waterproof floor mat |
| CN110861279B (en) * | 2019-11-28 | 2025-02-18 | 山东格莱雅家居科技股份有限公司 | A kind of production equipment and production method of multi-color waterproof floor mat |
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