CN211564733U - U-shaped bolt end face machining device - Google Patents

U-shaped bolt end face machining device Download PDF

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Publication number
CN211564733U
CN211564733U CN202020000005.5U CN202020000005U CN211564733U CN 211564733 U CN211564733 U CN 211564733U CN 202020000005 U CN202020000005 U CN 202020000005U CN 211564733 U CN211564733 U CN 211564733U
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shaped
rectangular
shaft
bolt
bearing
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宋新波
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Hebei Bantler Fastener Manufacturing Co ltd
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Hebei Bantler Fastener Manufacturing Co ltd
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Abstract

The utility model discloses a U type bolt terminal surface processingequipment, including rectangular base, the rectangular base side surface is equipped with work piece fixture, work piece fixture one side is equipped with synchronous drive mechanism. The beneficial effects of the utility model are that, can carry out the chamfer to the bolt both ends by the efficient and handle, can process the bolt both ends simultaneously through work piece fixture's effect, save and overturn repeatedly, fixed operation, reach the purpose that improves work efficiency.

Description

一种U型螺栓端面加工装置A U-bolt end face processing device

技术领域technical field

本实用新型涉及技术领域,更具体的说,涉及一种U型螺栓端面加工装置。The utility model relates to the technical field, in particular to a U-bolt end face processing device.

背景技术Background technique

U型螺栓在制作的过程中需要经过多道工序,例如材料截断、两端倒角、两端搓丝、压型等工序,其使用方式类似抱箍,需要配合螺栓以及挡板起到紧固的作用。U-bolts need to go through multiple processes in the production process, such as material truncation, chamfering at both ends, thread rolling at both ends, pressing and other processes. Its use method is similar to a hoop, and it needs to be tightened with bolts and baffles. effect.

在两端倒角的时候,传统的工作方式是将成型前螺栓固定在指定位置,之后将转动的刀头向下移动并接触到螺栓进行倒角,手动控制固定装置释放螺栓,之后将螺栓颠倒再次进行固定,对另一端进行倒角,一个螺栓需要颠倒一次,此工作方式需要不停的颠倒操作,效率低下,且操作较为繁琐。When the two ends are chamfered, the traditional way of working is to fix the pre-forming bolt in the designated position, then move the rotating cutter head down and contact the bolt for chamfering, manually control the fixing device to release the bolt, and then turn the bolt upside down Fixing again, chamfering the other end, one bolt needs to be reversed once. This working method requires continuous reverse operation, which is inefficient and cumbersome to operate.

实用新型内容Utility model content

针对以上缺陷,本实用新型提供一种U型螺栓端面加工装置,以解决的问题。In view of the above defects, the utility model provides a U-bolt end face processing device to solve the problem.

为实现上述目的,本实用新型采用以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:

一种U型螺栓端面加工装置,包括矩形底座,所述矩形底座侧表面设有工件夹持机构,所述工件夹持机构一侧设有同步传动机构;A U-bolt end surface processing device, comprising a rectangular base, a workpiece clamping mechanism is provided on the side surface of the rectangular base, and a synchronous transmission mechanism is provided on one side of the workpiece clamping mechanism;

所述工件夹持机构包括矩形底座上表面一端的矩形箱体,矩形箱体上端侧表面开有开口一,开口一下方开有开口二,矩形箱体侧表面安装有矩形滑槽,矩形滑槽设有两个且互相平行,矩形滑槽内表面安装有T型滑条,T型滑条与矩形滑槽滑动连接,T型滑条侧表面安装有连接板,连接板侧表面安装有齿条,矩形箱体侧表面中心处安装有轴承一,轴承一内表面安装有转动轴,转动轴一端安装有与齿条互相啮合的齿轮一;所述连接板一端安装有条形框架,条形框架设有两个;The workpiece clamping mechanism includes a rectangular box on one end of the upper surface of the rectangular base, the upper side surface of the rectangular box is provided with an opening 1, the lower side of the opening is provided with an opening 2, the side surface of the rectangular box is provided with a rectangular chute, and the rectangular chute is provided. There are two and they are parallel to each other, the inner surface of the rectangular chute is equipped with a T-shaped slide, the T-shaped slide is slidably connected with the rectangular chute, the side surface of the T-shaped slide is installed with a connecting plate, and the side surface of the connecting plate is installed with a rack , A bearing is installed at the center of the side surface of the rectangular box, a rotating shaft is installed on the inner surface of the bearing, and one end of the rotating shaft is installed with a gear that meshes with the rack; one end of the connecting plate is installed with a strip frame, the strip frame have two;

所述同步传动机构包括条形框架两侧的通孔一,通孔一一侧安装有匚形支架,匚形支架一端安装有转动辊,条形框架一端安装有轴承二,轴承二内表面安装有传动轴,传动轴设有两个;所述上端的传动轴侧表面安装有皮带轮一;所述下端的传动轴侧表面安装有传动齿轮,矩形箱体上表面安装有旋转电机,矩形箱体下端上表面安装有轴承三,旋转电机旋转端安装有主动轴,主动轴通过通孔一穿过条形框架,主动轴下端与轴承三固定连接,主动轴两侧开有条形滑槽,主动轴上端安装有皮带轮二,皮带轮二内圈安装有限位条,限位条与条形滑槽的位置相对应,皮带轮二与皮带轮一之间安装有传动带,主动轴下端安装有与传动齿轮互相啮合的主动齿轮。The synchronous transmission mechanism includes a through hole on both sides of the strip frame, one side of the through hole is installed with a crawl-shaped bracket, one end of the cradle-shaped bracket is installed with a rotating roller, one end of the strip frame is installed with a second bearing, and the inner surface of the second bearing is installed. There is a transmission shaft, and there are two transmission shafts; a pulley is installed on the side surface of the upper transmission shaft; a transmission gear is installed on the side surface of the lower transmission shaft, and a rotating motor is installed on the upper surface of the rectangular box body. Bearing 3 is installed on the upper surface of the lower end, and a driving shaft is installed on the rotating end of the rotating motor. The upper end of the shaft is installed with the second pulley, the inner ring of the second pulley is installed with a limit bar, the limit bar corresponds to the position of the bar-shaped chute, a transmission belt is installed between the second pulley and the first pulley, and the lower end of the driving shaft is installed with the transmission gear. drive gear.

进一步的,所述皮带轮二、主动齿轮位于条形框架内。Further, the second pulley and the driving gear are located in the bar frame.

进一步的,所述传动轴一端安装有转动刀头。Further, a rotating cutter head is installed at one end of the transmission shaft.

进一步的,所述转动轴另一端安装有转动把手。Further, a rotating handle is installed on the other end of the rotating shaft.

进一步的,所述矩形箱体侧表面安装有U形限位槽。Further, a U-shaped limiting groove is installed on the side surface of the rectangular box body.

本实用新型的有益效果是:可以高效的对螺栓两端进行倒角处理,通过工件夹持机构的作用可以同时对螺栓两端进行加工,省去了反复颠倒、固定的操作,达到提高工作效率的目的。The beneficial effect of the utility model is that the two ends of the bolt can be chamfered efficiently, and the two ends of the bolt can be processed at the same time through the function of the workpiece clamping mechanism, which saves the operation of repeated inversion and fixing, and improves the work efficiency. the goal of.

附图说明Description of drawings

图1是本实用新型所述一种U型螺栓端面加工装置的结构示意图;1 is a schematic structural diagram of a U-bolt end face processing device according to the present invention;

图2是工件夹持机构的俯视示意图;Figure 2 is a schematic top view of the workpiece clamping mechanism;

图3是限位条的俯视示意图;Fig. 3 is the top view schematic diagram of the limit bar;

图4是同步传动机构的局部示意图;Fig. 4 is the partial schematic diagram of synchronous transmission mechanism;

图5是U形限位槽的俯视示意图;Fig. 5 is the top view schematic diagram of U-shaped limit groove;

图中,1、矩形底座;2、矩形箱体;3、开口一;4、开口二;5、矩形滑槽;6、T型滑条;7、连接板;8、齿条;9、轴承一;10、转动轴;11、齿轮一;12、条形框架;13、通孔一;14、匚形支架;15、转动辊;16、轴承二;17、传动轴;18、皮带轮一;19、传动齿轮;20、旋转电机;21、轴承三;22、主动轴;23、条形滑槽;24、皮带轮二;25、限位条;26、传动带;27、主动齿轮;28、转动刀头;29、转动把手;30、U形限位槽。In the figure, 1. Rectangular base; 2. Rectangular box; 3. Opening 1; 4. Opening 2; 5. Rectangular chute; 6. T-slider; 7. Connecting plate; 1; 10, rotating shaft; 11, gear 1; 12, bar frame; 13, through hole 1; 14, cradle-shaped bracket; 15, rotating roller; 16, bearing 2; 17, transmission shaft; 18, pulley 1; 19, transmission gear; 20, rotary motor; 21, bearing three; 22, driving shaft; 23, bar chute; 24, pulley two; 25, limit bar; 26, transmission belt; 27, driving gear; 28, rotation Tool head; 29. Turning handle; 30. U-shaped limit groove.

具体实施方式Detailed ways

下面结合附图对本实用新型进行具体描述,如图1-5所示,一种U型螺栓端面加工装置,包括矩形底座1,矩形底座1侧表面设有工件夹持机构,工件夹持机构一侧设有同步传动机构;The utility model will be described in detail below with reference to the accompanying drawings. As shown in Figures 1-5, a U-bolt end face processing device includes a rectangular base 1, and a workpiece clamping mechanism is provided on the side surface of the rectangular base 1. The workpiece clamping mechanism is a There is a synchronous transmission mechanism on the side;

工件夹持机构包括矩形底座1上表面一端的矩形箱体2,矩形箱体2上端侧表面开有开口一3,开口一3下方开有开口二4,矩形箱体2侧表面安装有矩形滑槽5,矩形滑槽5设有两个且互相平行,矩形滑槽5内表面安装有T型滑条6,T型滑条6与矩形滑槽5滑动连接,T型滑条6侧表面安装有连接板7,连接板7侧表面安装有齿条8,矩形箱体2侧表面中心处安装有轴承一9,轴承一9内表面安装有转动轴10,转动轴10一端安装有与齿条8互相啮合的齿轮一11;连接板7一端安装有条形框架12,条形框架12设有两个;The workpiece clamping mechanism includes a rectangular box body 2 on one end of the upper surface of the rectangular base 1, the upper end side surface of the rectangular box body 2 is provided with an opening 1 3, an opening 2 4 is opened below the opening 1 3, and a rectangular slide is installed on the side surface of the rectangular box body 2. Slot 5, rectangular chute 5 is provided with two and parallel to each other, the inner surface of the rectangular chute 5 is installed with a T-shaped slider 6, the T-shaped slider 6 is slidably connected with the rectangular chute 5, and the side surface of the T-shaped slider 6 is installed There is a connecting plate 7, a rack 8 is installed on the side surface of the connecting plate 7, a bearing 9 is installed at the center of the side surface of the rectangular box 2, a rotating shaft 10 is installed on the inner surface of the bearing 1 9, and one end of the rotating shaft 10 is installed with the rack. 8. Intermeshing gears 11; one end of the connecting plate 7 is provided with a bar frame 12, and the bar frame 12 is provided with two;

同步传动机构包括条形框架12两侧的通孔一13,通孔一13一侧安装有匚形支架14,匚形支架14一端安装有转动辊15,条形框架12一端安装有轴承二16,轴承二16内表面安装有传动轴17,传动轴17设有两个;上端的传动轴17侧表面安装有皮带轮一18;下端的传动轴17侧表面安装有传动齿轮19,矩形箱体2上表面安装有旋转电机20,矩形箱体2下端上表面安装有轴承三21,旋转电机20旋转端安装有主动轴22,主动轴22通过通孔一13穿过条形框架12,主动轴22下端与轴承三21固定连接,主动轴22两侧开有条形滑槽23,主动轴22上端安装有皮带轮二24,皮带轮二24内圈安装有限位条25,限位条25与条形滑槽23的位置相对应,皮带轮二24与皮带轮一18之间安装有传动带26,主动轴22下端安装有与传动齿轮19互相啮合的主动齿轮27。The synchronous transmission mechanism includes a through hole 13 on both sides of the bar frame 12, one side of the through hole 13 is installed with a recessed support 14, one end of the recessed support 14 is installed with a rotating roller 15, one end of the bar frame 12 is installed with a bearing two 16 , the inner surface of the bearing two 16 is installed with a transmission shaft 17, and the transmission shaft 17 is provided with two; the side surface of the transmission shaft 17 at the upper end is installed with a pulley 18; A rotating motor 20 is installed on the upper surface, a bearing three 21 is installed on the upper surface of the lower end of the rectangular box 2, a driving shaft 22 is installed on the rotating end of the rotating motor 20, and the driving shaft 22 passes through the bar frame 12 through the through hole 13, and the driving shaft 22 The lower end is fixedly connected with the bearing 3 21, the two sides of the driving shaft 22 are provided with strip-shaped chute 23, the upper end of the driving shaft 22 is installed with the second pulley 24, the inner ring of the second pulley 24 is installed with a limit bar 25, and the limit bar 25 is connected with the bar slide. The positions of the grooves 23 correspond to the positions of the second pulley 24 and the first pulley 18 .

皮带轮二24、主动齿轮位于条形框架12内。The second pulley 24 and the driving gear are located in the bar frame 12 .

传动轴17一端安装有转动刀头28,通过转动刀头28的转动可以对螺栓两端进行削切倒角处理。A rotary cutter head 28 is installed on one end of the transmission shaft 17 , and the two ends of the bolt can be chamfered by the rotation of the rotary cutter head 28 .

转动轴10另一端安装有转动把手29,转动转动把手29可以控制转动刀头28之间的距离,便于转动刀头28对螺栓加工。A rotating handle 29 is installed on the other end of the rotating shaft 10 , and rotating the rotating handle 29 can control the distance between the rotating cutter heads 28 , which is convenient for the rotating cutter head 28 to process the bolt.

矩形箱体1侧表面安装有U形限位槽30。A U-shaped limiting groove 30 is installed on the side surface of the rectangular box body 1 .

在本实施方案中,该设备的用电设备由外接的控制器进行控制,在对螺栓加工的时候,首先将旋转电机20打开,旋转电机20的转动直接带动主动轴22进行旋转,主动轴22将动力分别传递到皮带轮二24、主动齿轮27上,皮带轮二24的转动通过传动带26带动皮带轮一18进行旋转,皮带轮一18的转动带动上端的转动刀头28进行旋转;主动齿轮27的转动直接带动传动齿轮19进行旋转,传动齿轮19带动下端的转动刀头28进行旋转,通过轴承二16的作用可以使转动刀头28稳定的旋转,由于上端是通过传动带26传动,下端是通过齿轮啮合传动,使得上下两端的转动刀头28对象旋转,从而减小倒角加工时螺栓自旋的力;In this embodiment, the electrical equipment of the device is controlled by an external controller. When processing the bolt, the rotary motor 20 is first turned on, and the rotation of the rotary motor 20 directly drives the driving shaft 22 to rotate, and the driving shaft 22 The power is transmitted to the second pulley 24 and the driving gear 27 respectively. The rotation of the second pulley 24 drives the first pulley 18 to rotate through the transmission belt 26, and the rotation of the first pulley 18 drives the upper end of the rotary cutter head 28 to rotate; the rotation of the driving gear 27 directly The transmission gear 19 is driven to rotate, and the transmission gear 19 drives the rotary cutter head 28 at the lower end to rotate. The function of the bearing 2 16 can make the rotary cutter head 28 rotate stably. Because the upper end is driven by the transmission belt 26, and the lower end is driven by gear meshing. , so that the rotating cutter heads 28 at the upper and lower ends rotate, thereby reducing the force of the bolt spin during chamfering;

转动刀头初始状态是处于最远的距离,如图1所示,之后手持钳子将螺栓夹紧,并将螺栓移动到U形限位槽30内,使转动刀头与螺栓对齐,另一只手转动转动把手29,转动把手29带动转动轴10、齿轮一11进行转动,齿轮一11的转动带动齿条8、连接板7对向运动,使上下两端的条形框架12互相靠近,在条形框架12靠近的同时带动皮带轮二24、主动齿轮27在主动轴22上滑动,通过条形滑槽23、限位条25的结构如图3所示,可以使皮带轮二24、主动齿轮27在上下滑动的同时,进行转动,通过转动辊15的作用可以减小皮带轮二24、主动齿轮27与条形框架12之间的摩擦力;当两端的转动刀头28同时接触到螺栓的使,将会对螺栓施加一定压力,此时进行倒角处理,完成之后释放螺栓进行下个螺栓的处理。The initial state of the rotating cutter head is at the farthest distance, as shown in Figure 1, then hold the pliers to clamp the bolt, and move the bolt into the U-shaped limit groove 30, so that the rotating cutter head is aligned with the bolt, and the other Rotate the handle 29 by hand, the handle 29 drives the rotating shaft 10 and the gear one 11 to rotate, the rotation of the gear one 11 drives the rack 8 and the connecting plate 7 to move in opposite directions, so that the upper and lower ends of the bar frame 12 are close to each other. When the frame 12 approaches, it drives the second pulley 24 and the driving gear 27 to slide on the driving shaft 22. Through the structure of the bar-shaped chute 23 and the limit bar 25 as shown in FIG. 3, the second pulley 24 and the driving gear 27 can be While sliding up and down, it rotates, and the friction between the second pulley 24, the driving gear 27 and the bar frame 12 can be reduced by the action of the rotating roller 15; when the rotating cutter heads 28 at both ends contact the bolts at the same time, A certain amount of pressure will be applied to the bolt, and the chamfering process will be performed at this time. After completion, the bolt will be released and the next bolt will be processed.

上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and belong to the protection scope of the present invention. within.

Claims (5)

1. A U-shaped bolt end face machining device comprises a rectangular base (1) and is characterized in that a workpiece clamping mechanism is arranged on the side surface of the rectangular base (1), and a synchronous transmission mechanism is arranged on one side of the workpiece clamping mechanism;
the workpiece clamping mechanism comprises a rectangular box body (2) at one end of the upper surface of a rectangular base (1), a first opening (3) is formed in the side surface of the upper end of the rectangular box body (2), a second opening (4) is formed below the first opening (3), rectangular sliding grooves (5) are formed in the side surface of the rectangular box body (2), the rectangular sliding grooves (5) are arranged in parallel, T-shaped sliding strips (6) are arranged on the inner surface of the rectangular sliding grooves (5), the T-shaped sliding strips (6) are connected with the rectangular sliding grooves (5) in a sliding mode, connecting plates (7) are arranged on the side surface of the T-shaped sliding strips (6), racks (8) are arranged on the side surface of the connecting plates (7), a first bearing (9) is arranged in the center of the side surface of the rectangular box body (2), a rotating shaft (10) is arranged on the inner surface of the; one end of the connecting plate (7) is provided with two strip-shaped frames (12), and the number of the strip-shaped frames (12) is two;
the synchronous transmission mechanism comprises a first through hole (13) on two sides of a strip-shaped frame (12), a T-shaped support (14) is installed on one side of the first through hole (13), a rotating roller (15) is installed at one end of the T-shaped support (14), a second bearing (16) is installed at one end of the strip-shaped frame (12), a transmission shaft (17) is installed on the inner surface of the second bearing (16), and two transmission shafts (17) are arranged; a first belt pulley (18) is mounted on the side surface of the transmission shaft (17) at the upper end; drive gear (19) is installed to transmission shaft (17) side surface of lower extreme, surface mounting has rotating electrical machines (20) on the rectangle box (2), surface mounting has three (21) of bearing on the rectangle box (2) lower extreme, driving shaft (22) are installed to rotating electrical machines (20) rotation end, driving shaft (22) pass bar frame (12) through-hole one (13), driving shaft (22) lower extreme and three (21) fixed connection of bearing, bar spout (23) have been opened to driving shaft (22) both sides, driving shaft (22) upper end is installed belt pulley two (24), spacing (25) are installed to belt pulley two (24) inner circle, spacing (25) are corresponding with the position of bar spout (23), install between belt pulley two (24) and belt pulley one (18) drive belt (26), driving gear (27) with drive gear (19) intermeshing is installed to driving shaft (22) lower extreme.
2. A U-bolt end face machining device according to claim 1, characterized in that the second belt pulley (24) and the driving gear are located in the bar frame (12).
3. A U-bolt facing device according to claim 1, wherein a rotary cutter head (28) is mounted at one end of said drive shaft (17).
4. A U-bolt end face machining device according to claim 1, characterized in that a turning handle (29) is mounted at the other end of the turning shaft (10).
5. A U-shaped bolt end face machining device according to claim 1, characterized in that a U-shaped limiting groove (30) is installed on the side surface of the rectangular box body (2).
CN202020000005.5U 2020-01-08 2020-01-08 U-shaped bolt end face machining device Expired - Fee Related CN211564733U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113000921A (en) * 2021-03-31 2021-06-22 王童 Ring chain raw and other materials cuts device
CN113000921B (en) * 2021-03-31 2022-03-18 河北诚越矿山机械制造有限公司 Ring chain raw and other materials cuts device

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