CN211563729U - Precision parts automatic testing equipment - Google Patents
Precision parts automatic testing equipment Download PDFInfo
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- CN211563729U CN211563729U CN201921877141.6U CN201921877141U CN211563729U CN 211563729 U CN211563729 U CN 211563729U CN 201921877141 U CN201921877141 U CN 201921877141U CN 211563729 U CN211563729 U CN 211563729U
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Abstract
本实用新型公开一种精密零件自动检测设备,包括机台、载盘、检测装置以及运动装置,检测装置包括机架、第一检测件、第二检测件,第一检测件和第二检测设于机架上,第一检测件和第二检测件相对设置,第一检测件和第二检测件分别位于载盘的上、下方位。本实用新型提供一种精密零件自动检测设备,其通过设置上下分布的第一检测件和第二检测件对载盘上的工件的上下表面进行检测深,并通过数据判断工件是否符合标准。且本实用新型通过运动装置自动、快速、精准地地实现不间断的运行轨迹对工件进行检测,能够批量区分合格品,提高工作效率。本实用新型能够能够嵌入整体生产系统中进行连线生产,本实用新型对于精密零件检测方面具有实质的贡献。
The utility model discloses an automatic detection device for precision parts, which comprises a machine table, a carrier plate, a detection device and a movement device. The detection device comprises a frame, a first detection part and a second detection part. On the rack, the first detection piece and the second detection piece are arranged opposite to each other, and the first detection piece and the second detection piece are respectively located at the upper and lower positions of the carrier plate. The utility model provides an automatic detection device for precision parts, which can detect the depth of the upper and lower surfaces of the workpiece on the carrier plate by arranging the first detection piece and the second detection piece distributed up and down, and judges whether the workpiece conforms to the standard through data. In addition, the utility model can automatically, quickly and accurately realize the uninterrupted running track to detect the workpiece through the moving device, which can distinguish qualified products in batches and improve the work efficiency. The utility model can be embedded in the overall production system to perform on-line production, and the utility model has substantial contribution to the detection of precision parts.
Description
技术领域technical field
本实用新型涉及自动化检测设备领域,特别涉及一种用于精密零件自动检测设备。The utility model relates to the field of automatic detection equipment, in particular to an automatic detection equipment for precision parts.
背景技术Background technique
人工检测,无法将产品轮廓尺寸、高度同时检测并快速比对区分合格品。需投入大量的人工,分阶段的进行检测后再进行比对数据从而区分,用工成本高,工作效率低,且检测结果不准确。Manual inspection cannot simultaneously detect the contour size and height of the product and quickly compare and distinguish qualified products. A large amount of labor is required to be tested in stages, and then the data is compared to distinguish them. The labor cost is high, the work efficiency is low, and the test results are inaccurate.
实用新型内容Utility model content
根据本实用新型的一个方面,提供了精密零件自动检测设备,包括机台、载盘、检测装置以及运动装置,载盘设于机台上,运动装置设于机台上且位于载盘的一侧,检测装置设于载盘的驱动端,检测装置包括机架、第一检测件、第二检测件,第一检测件和第二检测设于机架上,第一检测件和第二检测件相对设置,第一检测件和第二检测件分别位于载盘的上、下方位。According to one aspect of the present invention, an automatic detection device for precision parts is provided, including a machine table, a carrier plate, a detection device and a movement device, the carrier plate is arranged on the machine table, and the movement device is arranged on the machine table and located in a part of the carrier plate. On the side, the detection device is arranged on the drive end of the carrier plate. The detection device includes a frame, a first detection piece, and a second detection piece. The first detection piece and the second detection piece are arranged on the frame. The first detection piece and the second detection piece The components are arranged opposite to each other, and the first detection component and the second detection component are respectively located at the upper and lower positions of the carrier plate.
本实用新型提供一种精密零件自动检测设备,其通过设置上下分布的第一检测件和第二检测件对载盘上的工件的上下表面进行检测,检测工件上下表面的凹凸以形成高度、深度数据,并通过数据判断工件是否符合标准。且本实用新型通过运动装置自动、快速、精准地地实现不间断的运行轨迹对工件进行检测,批量地取得数据并自动上传数据库进行对比,能够批量区分合格品,提高工作效率。本实用新型能够适用于多种精密的零件的检测,能够嵌入整体生产系统中进行连线生产,本精密零件自动检测设备对于精密零件检测方面具有实质的贡献。The utility model provides an automatic detection device for precision parts, which detects the upper and lower surfaces of a workpiece on a carrier plate by arranging a first detection piece and a second detection piece distributed up and down, and detects the unevenness of the upper and lower surfaces of the workpiece to form height and depth. Data, and judge whether the workpiece meets the standard through the data. Moreover, the utility model can automatically, quickly and accurately realize the uninterrupted running track to detect the workpiece through the motion device, obtain data in batches and automatically upload the database for comparison, which can distinguish qualified products in batches and improve work efficiency. The utility model can be applied to the detection of various precise parts, and can be embedded in the overall production system for on-line production.
在一些实施方式中,检测装置还包括调节平台,第一检测件通过调节平台设于机架上;调节平台包括第一驱动件、第二驱动件以及升降架,第一驱动件的固定端设于机架上,第二驱动件设于第一驱动件的驱动端,升降架设于第二驱动件的驱动端,所处第一检测件设于升降架上。In some embodiments, the detection device further includes an adjustment platform, and the first detection member is arranged on the frame through the adjustment platform; the adjustment platform includes a first driving member, a second driving member and a lifting frame, and the fixed end of the first driving member is provided with On the frame, the second driving member is arranged on the driving end of the first driving member, the lifting frame is arranged at the driving end of the second driving member, and the first detecting member is arranged on the lifting frame.
由此,第一检测件通过调节平台设于机架上,第一驱动件微调第一检测件的前后位置,让第一检测件、第二检测件的光点位置重合。第二驱动件调节第一检测件的上下位置,调整焦距。Therefore, the first detection piece is set on the frame through the adjustment platform, and the first driving piece fine-tunes the front and rear positions of the first detection piece so that the light spot positions of the first detection piece and the second detection piece coincide. The second driving member adjusts the up and down position of the first detecting member and adjusts the focal length.
在一些实施方式中,检测装置还包括第三检测件,第三检测件设于机架上且位于第一检测件的一侧。In some embodiments, the detection device further includes a third detection member, and the third detection member is disposed on the frame and located on one side of the first detection member.
由此,第三检测件为对工件的轮廓进行检测,检测工件的轮廓是否符合系统测定。Therefore, the third detection component detects the contour of the workpiece and detects whether the contour of the workpiece conforms to the system measurement.
在一些实施方式中,第三检测件为CCD,检测装置还包括光源,光源设于机架上且位于第二检测件的一侧。In some embodiments, the third detection member is a CCD, and the detection device further includes a light source, and the light source is arranged on the frame and located on one side of the second detection member.
由此,第三检测件为CCD,配合光源能够对零件的相对高度进行检测。Therefore, the third detecting element is a CCD, which can detect the relative height of the parts in conjunction with the light source.
在一些实施方式中,第一检测件和第二检测件均为激光头。In some embodiments, both the first detection element and the second detection element are laser heads.
由此,激光头的技术在本领域较为成熟,采用激光头作为第一检测件和第二检测件能够保证反馈的数据精准且连续。Therefore, the technology of the laser head is relatively mature in the field, and the use of the laser head as the first detection element and the second detection element can ensure accurate and continuous feedback data.
在一些实施方式中,运动装置包括X轴驱动机构、Y轴驱动机构,Y轴驱动机构设于X轴驱动机构的驱动端,X轴驱动机构、Y轴驱动机构垂直分布。In some embodiments, the motion device includes an X-axis driving mechanism and a Y-axis driving mechanism, the Y-axis driving mechanism is provided at the driving end of the X-axis driving mechanism, and the X-axis driving mechanism and the Y-axis driving mechanism are vertically distributed.
由此,垂直分布的X轴驱动机构、Y轴驱动机构使得检测装置遵循垂直的方向移动运作,横向X轴驱动机构开始左右滑动开始检测工作,配合Y轴驱动机构使得检测装置扫描运行轨迹均呈“Z”字形,形成连贯工作模式,缩短检测时间,提高工作效率。As a result, the vertically distributed X-axis drive mechanism and Y-axis drive mechanism make the detection device move and operate in a vertical direction, and the lateral X-axis drive mechanism starts to slide left and right to start the detection work. With the Y-axis drive mechanism, the scanning trajectory of the detection device is in the same direction. "Z" shape, forming a coherent working mode, shortening the detection time and improving work efficiency.
在一些实施方式中,X轴驱动机构包括第一驱动组件、第一滑轨以及设于第一滑轨上的第一滑动架,第一驱动组件与第一滑动架驱动连接。In some embodiments, the X-axis driving mechanism includes a first driving assembly, a first sliding rail, and a first sliding frame disposed on the first sliding rail, and the first driving assembly is drivingly connected with the first sliding frame.
由此,X轴驱动机构以第一驱动组件作为驱动源,使得第一滑动架在第一滑轨上左往复运动。Therefore, the X-axis drive mechanism uses the first drive assembly as a drive source, so that the first carriage reciprocates to the left on the first slide rail.
在一些实施方式中,Y轴驱动机构包括第二驱动组件、第二滑轨以及设于第二滑轨上的第二滑动架,第二驱动组件与第二滑动架驱动连接,检测装置设于第二滑动架上。In some embodiments, the Y-axis drive mechanism includes a second drive assembly, a second slide rail, and a second carriage disposed on the second slide rail, the second drive assembly is drivably connected to the second carriage, and the detection device is provided at on the second slide.
由此,Y轴驱动机构以第二驱动组件作为驱动源,使得第二滑动架在第二滑轨上左往复运动。Thus, the Y-axis drive mechanism uses the second drive assembly as a drive source, so that the second carriage reciprocates to the left on the second slide rail.
在一些实施方式中,检测装置还包括激光控制器,激光控制器设于第一滑动架上,且于第一检测件和第二检测件控制连接。In some embodiments, the detection device further includes a laser controller. The laser controller is arranged on the first sliding frame and is controlled and connected to the first detection element and the second detection element.
由此,激光控制器对第一检测件和第二检测件进行控制。Thereby, the laser controller controls the first detection element and the second detection element.
在一些实施方式中,精密零件自动检测设备还包括安装支架,安装支架上设有第三滑轨,载盘可拆卸地安装在第三滑轨上,安装支架使得载盘悬空,载盘上排列放置有多个工件。In some embodiments, the automatic detection equipment for precision parts further includes a mounting bracket, the mounting bracket is provided with a third sliding rail, the carrier plate is detachably mounted on the third sliding rail, the mounting bracket makes the carrier plate suspended, and the carrier plate is arranged on the There are multiple artifacts placed.
由此,载盘通过第三滑轨插入安装支架上,安装支架使,载盘悬空使得第一检测件、第二检测件能够分别在载盘的上、下方位对载盘内若干工件的上、下面进行自动检测。In this way, the carrier plate is inserted into the mounting bracket through the third slide rail, and the mounting bracket makes the carrier plate hang in the air, so that the first detection piece and the second detection piece can be respectively positioned above and below the carrier plate. , the following automatic detection.
本实用新型的具体有益效果为:The specific beneficial effects of the present utility model are:
1、第一检测件和第二检测件上下分布,同时对工件的上下表面进行检测,检测数据精准;1. The first detection part and the second detection part are distributed up and down, and the upper and lower surfaces of the workpiece are detected at the same time, and the detection data is accurate;
2、以设置第三检测件作为轮廓检测,检测工件的轮廓尺寸,提高检测精度;2. Set the third detection piece as contour detection to detect the contour size of the workpiece and improve the detection accuracy;
3、运动装置使得检测装置实现不间断的轨迹运行检测,缩短检测时间,提高工作效率;3. The motion device enables the detection device to realize uninterrupted trajectory running detection, shorten the detection time and improve work efficiency;
4、设备为全自动化工作,投入人员少,降低生产成本;4. The equipment is fully automated, with fewer input personnel and lower production costs;
5、本实用新型能够应用至各种精密的零件中,能够嵌入整体生产系统中进行连线生产,本精密零件自动检测设备对于精密零件检测方面具有实质的贡献。5. The utility model can be applied to various precision parts, and can be embedded in the overall production system for on-line production. The automatic detection equipment for precision parts has substantial contributions to the detection of precision parts.
附图说明Description of drawings
图1为本实用新型一实施方式的精密零件自动检测设备的立体结构示意图。FIG. 1 is a schematic three-dimensional structural diagram of an automatic detection device for precision parts according to an embodiment of the present invention.
图2为图1所示精密零件自动检测设备的A局部放大结构示意图。FIG. 2 is a schematic view of the enlarged structure of part A of the automatic detection equipment for precision parts shown in FIG. 1 .
图3为图1所示精密零件自动检测设备中检测装置的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of a detection device in the automatic detection equipment for precision parts shown in FIG. 1 .
图中标号:a-工件、1-机台、2-检测装置、21-机架、22-第一检测件、23-第二检测件、24-调节平台、241-第一驱动件、242-第二驱动件、243-升降架、25-第三检测件、26-光源、27-激光控制器、3-运动装置、31-X轴驱动机构、311-第一驱动组件、312-第一滑轨、313-第一滑动架、32-Y轴驱动机构、321-第二驱动组件、322-第二滑轨、323-第二滑动架、41-载盘、42-安装支架、43-第三滑轨。Labels in the figure: a-workpiece, 1-machine, 2-detection device, 21-frame, 22-first detection piece, 23-second detection piece, 24-adjustment platform, 241-first driving piece, 242 -Second driving part, 243-Lifting frame, 25-Third detection part, 26-Light source, 27-Laser controller, 3-Motion device, 31-X-axis drive mechanism, 311-First drive assembly, 312-Second A sliding rail, 313-first sliding frame, 32-Y-axis drive mechanism, 321-second driving assembly, 322-second sliding rail, 323-second sliding frame, 41-carriage plate, 42-installation bracket, 43 -Third slide.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
图1示意性地显示了根据本实用新型的一种实施方式的精密零件自动检测设备,包括机台1、载盘41、检测装置2以及运动装置3。载盘41设于机台1的上端面,运动装置3设于机台1的上端面且位于载盘41的一侧,检测装置2设于载盘41的驱动端。检测装置2包括机架21、第一检测件22、第二检测件23;第一检测件22和第二检测设于机架21上,第一检测件22和第二检测件23垂直设置且位于同一直线上,第一检测件22和第二检测件23相对设置;第一检测件22和第二检测件23分别位于载盘41的上、下方位。FIG. 1 schematically shows an automatic inspection equipment for precision parts according to an embodiment of the present invention, including a machine table 1 , a
运动装置3配置为驱动检测装置2的工作端在载盘41的水平区域内进行扫描;检测装置2配置为对载盘41上的工件a的上下断面进行检测。The moving device 3 is configured to drive the working end of the detection device 2 to scan in the horizontal area of the
本实用新型提供一种精密零件自动检测设备,其通过设置上下分布的第一检测件22和第二检测件23对载盘41上的工件a的上下表面进行检测,检测工件a上下表面的凹凸以形成高度、深度数据,并通过数据判断工件a是否符合标准。且本实用新型通过运动装置3自动、快速、精准地地实现不间断的运行轨迹对工件a进行检测,批量地取得数据并自动上传数据库进行对比,能够批量区分合格品,提高工作效率。本实用新型能够适用于多种精密的零件的检测,能够嵌入整体生产系统中进行连线生产,本精密零件自动检测设备对于精密零件检测方面具有实质的贡献。The utility model provides an automatic detection equipment for precision parts, which detects the upper and lower surfaces of the workpiece a on the
在一些实施方式中,检测装置2还包括调节平台24,第一检测件22通过调节平台24设于机架21上。调节平台24包括第一驱动件241、第二驱动件242以及升降架243,第一驱动件241、第二驱动件242均为伸缩型驱动件,可以是伸缩气缸、伸缩油缸、伸缩电机等。第一驱动件241的固定端设于机架21上,第二驱动件242设于第一驱动件241的驱动端,第一驱动件241和第二驱动件242的驱动方向呈垂直关系,升降架243设于第二驱动件242的驱动端,所处第一检测件22设于升降架243上。第一检测件22通过调节平台24设于机架21上,第一驱动件241微调第一检测件22的前后位置,让第一检测件22、第二检测件23的光点位置重合。第二驱动件242调节第一检测件22的上下位置,调整焦距。第一检测件22和第二检测件23均为激光头。激光头的技术在本领域较为成熟,采用激光头作为第一检测件22和第二检测件23能够保证反馈的数据精准且连续。In some embodiments, the detection device 2 further includes an adjustment platform 24 , and the
在一些实施方式中,第三检测件25设于机架21上且位于第一检测件22的上方的一侧。第三检测件25为对工件a的轮廓进行检测,检测工件a的轮廓是否符合系统测定。第三检测件25为CCD,检测装置2还包括光源26,光源26设于机架21上且位于第二检测件23的一侧。第三检测件25为CCD,配合光源26能够对零件的相对高度进行检测。In some embodiments, the
在一些实施方式中,运动装置3包括X轴驱动机构31、Y轴驱动机构32,Y轴驱动机构32设于X轴驱动机构31的驱动端,X轴驱动机构31、Y轴驱动机构32垂直分布。In some embodiments, the motion device 3 includes an
垂直分布的X轴驱动机构31、Y轴驱动机构32使得检测装置2遵循垂直的方向移动运作,横向X轴驱动机构31开始左右滑动开始检测工作,配合Y轴驱动机构32使得检测装置2扫描运行轨迹均呈“Z”字形,形成连贯工作模式,缩短检测时间,提高工作效率。The vertically distributed
在一些实施方式中,X轴驱动机构31包括第一驱动组件311、第一滑轨312以及设于第一滑轨312上的第一滑动架313;第一滑轨312设有两个,第一滑轨312平行地设于机台1上;第一驱动组件311设于机台1上且位于两个第一滑轨312之间,第一驱动组件311与第一滑动架313驱动连接。X轴驱动机构31以第一驱动组件311作为驱动源,使得第一滑动架313在第一滑轨312上左往复运动。In some embodiments, the
在一些实施方式中,Y轴驱动机构32包括第二驱动组件321、第二滑轨322以及设于第二滑轨322上的第二滑动架323。第二滑轨322设于第一滑动架313上,第二滑轨322和第一滑轨312呈垂直关系;第二驱动组件321设于第一滑动架313上且位于第二滑轨322的一端,第二驱动组件321设与第二滑动架323驱动连接,检测装置2设于第二滑动架323上。Y轴驱动机构32以第二驱动组件321作为驱动源,使得第二滑动架323在第二滑轨322上左往复运动。In some embodiments, the Y-
本实施例中,第一驱动组件311和第二驱动组件321均为丝杆驱动模组,包括丝杆、电机和滑块。In this embodiment, the
在一些实施方式中,检测装置2还包括激光控制器27,激光控制器27设于第一滑动架313上,且于第一检测件22和第二检测件23控制连接。激光控制器27对第一检测件22和第二检测件23进行控制。In some embodiments, the detection device 2 further includes a
在一些实施方式中,精密零件自动检测设备还包括安装支架42,安装支架42上设有第三滑轨43,载盘41可拆卸地安装在第三滑轨43上,安装支架42使得载盘41悬空,载盘41为镂空结构,载盘41上排列放置有多个工件a。载盘41通过第三滑轨43插入安装支架42上,安装支架42使,载盘41悬空使得第一检测件22、第二检测件23能够分别在载盘41的上、下方位对载盘41内若干工件a的上、下面进行自动检测。In some embodiments, the automatic detection equipment for precision parts further includes a mounting
本设备还包括控制终端,本实施例中,控制终端为电脑。控制终端内嵌入自动检测系统,自动检测系统包括检测模块、储存模块、数据处理模块,储存模块内储存有多个样本数据,数据处理模块与第一检测件22、第二检测件23、第三检测件25数据连接,检测模块、储存模块、数据处理模块之间形成逻辑链。储存模块配置为储存样本数据;数据处理模块配置为采集检测数据并分析;检测模块配置为将数据处理模块得出的检测数据与样本数据作比对,并得出正负结果(以合格为正,以不合格为负)。The device further includes a control terminal. In this embodiment, the control terminal is a computer. An automatic detection system is embedded in the control terminal. The automatic detection system includes a detection module, a storage module, and a data processing module. The storage module stores a plurality of sample data. The
本实施例中,为了进行连续性的批量检测,载盘41设有多个。本实施例的具体工作过程为:In this embodiment, in order to perform continuous batch detection, a plurality of
S1、进料:将载满工件a的载盘41插入安装支架42上,启动机器;S1. Feeding: insert the
S2、检测:X轴驱动机构31驱动检测装置2从X轴方向靠近载盘41上方,Y轴驱动机构32驱动检测装置2从Y轴方向靠近载盘41,X轴驱动机构31、Y轴驱动机构32为同时工作,使的检测装置2以斜线的方式靠近载盘41,并使得检测装置2上的第一检测件22、第二检测件23分别位于载盘41上的第一个工件a的上、下方;X轴驱动机构31、Y轴驱动机构32联合工作,使检测工件a的扫描运行轨迹均呈连贯性“Z”字形,对每个工件a依次扫描,并得出以形成高度、深度数据,该数据传输至控制终端;最后,由控制终端的自动检测系统对数据进行判断,并标出不及格工件a。S2. Detection: The
S3、出料:检测后的工件a载盘41移出安装支架42,将不及格工件a挑出,等待下一次检测。S3. Discharging: After the inspection, the workpiece a
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
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