CN211561866U - Novel sewage treatment system - Google Patents

Novel sewage treatment system Download PDF

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Publication number
CN211561866U
CN211561866U CN201921562163.3U CN201921562163U CN211561866U CN 211561866 U CN211561866 U CN 211561866U CN 201921562163 U CN201921562163 U CN 201921562163U CN 211561866 U CN211561866 U CN 211561866U
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inlet
spray dryer
air
fan
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李智
范炳喜
陈翠芹
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JIANGSU FANQUN DRYING EQUIPMENT FACTORY CO Ltd
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JIANGSU FANQUN DRYING EQUIPMENT FACTORY CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
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    • Y02A20/138Water desalination using renewable energy
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Abstract

The utility model discloses a novel sewage treatment system, which comprises a vertical boiling spray dryer, wherein a two-fluid nozzle in the vertical boiling spray dryer is communicated with a waste tank through a buffer high-pressure tank and a pressure pump; an air outlet at the top of the vertical boiling spray dryer is communicated with an air inlet at the top side of the first cyclone separator, a fan for shutting off the bottom of the first cyclone separator is communicated with a feed inlet of the buffer bin, a windward port at the top of the first cyclone separator is communicated with an inlet of a first induced draft fan, and an outlet of the first induced draft fan is communicated with a tail gas treatment system; an air inlet at the bottom side part of the vertical boiling spray dryer is communicated with a hot air supply system; the air-lock machine at the bottom of the vertical boiling spray dryer and the air-lock machine at the bottom of the buffer bin are communicated with the feed inlet of the material collecting bin through the pneumatic conveying device. The utility model discloses thick liquids in the sewage factory are through spraying and boiling stirring drying back for waste material can recycle, and exhaust gas and particle accomplish emission up to standard.

Description

一种新型污水处理系统A new type of sewage treatment system

技术领域technical field

本实用新型涉及一种污水处理设备,更具体地说,涉及一种新型污水处理系统。The utility model relates to a sewage treatment equipment, in particular to a novel sewage treatment system.

背景技术Background technique

随着工业化和城市化的发展,水环境污染、水资源紧缺日益严重,水污染控制、水环境保护已刻不容缓。为了保证污水处理的有效落实,各个城市中陆续建立了集中处污水的大型污水处理站,而如何在污水进行处理的同时能够废料再利用是急需研究的一种污水处理手段。With the development of industrialization and urbanization, the pollution of water environment and the shortage of water resources are becoming more and more serious. It is imperative to control water pollution and protect water environment. In order to ensure the effective implementation of sewage treatment, large-scale sewage treatment stations have been successively established in various cities to centralize sewage. How to treat sewage while reusing waste is a sewage treatment method that needs to be studied urgently.

实用新型内容Utility model content

1.实用新型要解决的技术问题1. Technical problems to be solved by the utility model

本实用新型的目的在于提供一种新型污水处理系统,采用本实用新型的技术方案,结构简单,操作方便,污水厂中的浆料通过喷雾以及沸腾搅拌干燥后,使得废料能回收利用,废气及微粒做到达标排放。The purpose of the present utility model is to provide a new sewage treatment system, which adopts the technical scheme of the present utility model, has a simple structure and is convenient to operate. The particles are discharged up to the standard.

2.技术方案2. Technical solutions

为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical scheme provided by the present utility model is:

本实用新型的一种新型污水处理系统,包括用以对污水进行二次干燥处理的立式沸腾喷雾式干燥机,所述的立式沸腾喷雾式干燥机中的二流体喷嘴通过缓冲高压罐与压力泵的出口连通,压力泵的进口通过废料罐与料液输送管连通,其中废料罐的出料管道与压力泵的进口之间、压力泵的出口与缓冲高压罐的进口之间以及缓冲高压罐的出口与立式沸腾喷雾式干燥机之间均依次设置有手动阀和气动球阀;所述的立式沸腾喷雾式干燥机顶部的出风口与第一旋风分离器顶侧部的进风口连通,第一旋风分离器底部的关风机与缓冲仓的进料口连通,第一旋风分离器顶部的迎风口与第一引风机的进口连通,第一引风机的出口与尾气处理系统连通;所述的立式沸腾喷雾式干燥机底侧部的进风口与用以给立式沸腾喷雾式干燥机提供热风的热风供给系统连通;所述的立式沸腾喷雾式干燥机底部的关风机和缓冲仓底部的关风机均通过气力输送装置与集料仓的进料口连通。A novel sewage treatment system of the utility model includes a vertical boiling spray dryer for secondary drying treatment of sewage, and the two-fluid nozzle in the vertical boiling spray dryer passes through a buffer high-pressure tank and The outlet of the pressure pump is connected, and the inlet of the pressure pump is communicated with the material liquid conveying pipe through the waste tank, among which the discharge pipe of the waste tank and the inlet of the pressure pump, the outlet of the pressure pump and the inlet of the buffer high pressure tank and the buffer high pressure A manual valve and a pneumatic ball valve are arranged between the outlet of the tank and the vertical boiling spray dryer in sequence; the air outlet on the top of the vertical boiling spray dryer is communicated with the air inlet on the top side of the first cyclone separator , the closing fan at the bottom of the first cyclone separator is communicated with the feed inlet of the buffer bin, the air inlet at the top of the first cyclone separator is communicated with the inlet of the first induced draft fan, and the outlet of the first induced draft fan is communicated with the exhaust gas treatment system; The air inlet of the bottom side of the vertical boiling spray dryer is communicated with the hot air supply system for providing hot air to the vertical boiling spray dryer; the closing fan and buffer at the bottom of the vertical boiling spray dryer The closing fans at the bottom of the silo are connected with the feeding port of the collecting silo through the pneumatic conveying device.

更进一步地,所述的立式沸腾喷雾式干燥机包括塔体、筛板和用以在沸腾干燥时搅拌混合的搅拌器,所述的筛板设置于塔体内底部,塔体内部被筛板分为物料区和进风区,所述的进风区的侧壁上设置有进风口;所述的物料区的顶部设置有出风口,物料区内设置有用以与缓冲高压罐连通的管道,该管道上设置有多个二流体喷嘴,物料区底部的排料口处安装有关风机;所述的搅拌器包括搅拌轴、用以驱动搅拌轴旋转的旋转驱动装置和搅拌桨叶,所述的搅拌桨叶设置于塔体内,且搅拌桨叶位于筛板上方;所述的搅拌桨叶与搅拌轴的上端固连,搅拌轴的下端穿过塔体的底板后由旋转驱动装置驱动旋转。Further, the vertical boiling spray dryer comprises a tower body, a sieve plate and a stirrer for stirring and mixing during boiling and drying, the sieve plate is arranged at the bottom of the tower body, and the inside of the tower body is surrounded by a sieve plate. It is divided into a material area and an air inlet area. The side wall of the air inlet area is provided with an air inlet; the top of the material area is provided with an air outlet, and the material area is provided with a pipeline to communicate with the buffer high-pressure tank. The pipeline is provided with a plurality of two-fluid nozzles, and a related fan is installed at the discharge port at the bottom of the material area; the agitator includes a stirring shaft, a rotary drive device for driving the stirring shaft to rotate, and a stirring blade. The stirring blade is arranged in the tower body, and the stirring blade is located above the sieve plate; the stirring blade is fixedly connected with the upper end of the stirring shaft, and the lower end of the stirring shaft passes through the bottom plate of the tower body and is driven to rotate by the rotary drive device.

更进一步地,还包括自来水管,所述的自来水管通过手动阀并联于废料罐的出料管道上。Further, it also includes a tap water pipe, which is connected in parallel with the discharge pipe of the waste tank through a manual valve.

更进一步地,所述的热风供给系统包括天然气热风炉,所述的天然气热风炉上的燃气口通过手动阀与燃气输送管连通,天然气热风炉上的助燃口与助燃风机的出口连通,天然气热风炉上的冷风进口与风机的出口连通;所述的助燃风机的进口和风机的进口处均连接有空气过滤器。Further, the hot air supply system includes a natural gas hot blast stove, the gas port on the natural gas hot blast stove is communicated with the gas conveying pipe through a manual valve, the combustion-supporting port on the natural gas hot blast stove is communicated with the outlet of the combustion-supporting fan, and the natural gas hot air The cold air inlet on the furnace is communicated with the outlet of the fan; an air filter is connected to the inlet of the combustion-supporting fan and the inlet of the fan.

更进一步地,所述的气力输送装置包括输气管道和第二旋风分离器,上述的立式沸腾喷雾式干燥机底部的关风机和缓冲仓底部的关风机均与输气管道连通;所述的输气管道的进口处设置有空气过滤器,输气管道的出口与第二旋风分离器顶侧部的进风口连通,第二旋风分离器顶部的出风口与第二引风机的进口连通;所述的第二旋风分离器底部的关风机与集料仓的进料口连通。Further, the pneumatic conveying device includes a gas transmission pipeline and a second cyclone separator, and the closed fan at the bottom of the above-mentioned vertical boiling spray dryer and the closed fan at the bottom of the buffer bin are both communicated with the gas transmission pipeline; the described An air filter is provided at the inlet of the gas transmission pipeline, the outlet of the gas transmission pipeline is communicated with the air inlet on the top side of the second cyclone separator, and the air outlet at the top of the second cyclone separator is communicated with the inlet of the second induced draft fan; The closing fan at the bottom of the second cyclone is communicated with the feeding port of the collecting bin.

更进一步地,所述的尾气处理系统包括酸洗涤塔和碱洗涤塔,所述的引风机、酸洗涤塔以及碱洗涤塔依次连接。Further, the tail gas treatment system includes an acid washing tower and an alkaline washing tower, and the induced draft fan, the acid washing tower and the alkaline washing tower are connected in sequence.

更进一步地,所述的第一旋风分离器设有两级,每级设有两个第一旋风分离器。Further, the first cyclone separator is provided with two stages, and each stage is provided with two first cyclone separators.

3.有益效果3. Beneficial effects

采用本实用新型提供的技术方案,与已有的公知技术相比,具有如下有益效果:Compared with the existing known technology, the technical scheme provided by the present utility model has the following beneficial effects:

(1)本实用新型的一种新型污水处理系统,其立式沸腾喷雾式干燥机包括塔体、筛板和用以在沸腾干燥时搅拌混合的搅拌器,筛板设置于塔体内底部,塔体内部被筛板分为物料区和进风区,进风区的侧壁上设置有进风口,物料区的顶部设置有出风口,物料区内设置有用以与缓冲高压罐连通的管道,该管道上设置有多个二流体喷嘴,物料区底部的排料口处安装有关风机,立式沸腾喷雾式干燥机占用面积小,节能,热风供给系统供给的热风自喷雾塔底侧部的进风口进入,再自喷雾塔顶部的出风口出来,这样的话往上的热风不仅能够对自二流体喷嘴喷出的物料进行预干燥,而且能够对落至立式沸腾喷雾式干燥机底部的物料再进行再沸腾干燥,另外往上的热风也能够减缓物料下降速度,延长喷雾干燥时间,干燥效果好;(1) A novel sewage treatment system of the present utility model, its vertical boiling spray dryer comprises a tower body, a sieve plate and a stirrer for stirring and mixing during boiling and drying, and the sieve plate is arranged at the bottom of the tower body, and the tower The inside of the body is divided into a material area and an air inlet area by a sieve plate. The side wall of the air inlet area is provided with an air inlet, the top of the material area is provided with an air outlet, and the material area is provided with a pipeline to communicate with the buffer high-pressure tank. There are multiple two-fluid nozzles on the pipeline, and related fans are installed at the discharge port at the bottom of the material area. The vertical boiling spray dryer occupies a small area and saves energy. The hot air supplied by the hot air supply system comes from the air inlet on the bottom side of the spray tower. Enter, and then come out from the air outlet at the top of the spray tower. In this way, the upward hot air can not only pre-dry the material sprayed from the two-fluid nozzle, but also can re-dry the material that falls to the bottom of the vertical boiling spray dryer. Re-boiling and drying, in addition, the upward hot air can also slow down the falling speed of the material, prolong the spray drying time, and the drying effect is good;

(2)本实用新型的一种新型污水处理系统,其搅拌器包括搅拌轴、用以驱动搅拌轴旋转的旋转驱动装置和搅拌桨叶,搅拌桨叶设置于塔体内,且搅拌桨叶位于筛板上方;搅拌桨叶与搅拌轴的上端固连,搅拌轴的下端穿过塔体的底板后由旋转驱动装置驱动旋转,在塔体底部搅拌混合沸腾干燥,提高热效率,节约能耗,降低了立式沸腾喷雾式干燥机高度,并能解决出料堵塞和结块现象,使物料得到充分均匀的干燥要求;(2) A novel sewage treatment system of the present invention, the agitator comprises a stirring shaft, a rotary drive device for driving the stirring shaft to rotate, and a stirring blade, the stirring blade is arranged in the tower body, and the stirring blade is located in the sieve Above the plate; the stirring blade is fixedly connected with the upper end of the stirring shaft, and the lower end of the stirring shaft passes through the bottom plate of the tower body and is driven to rotate by the rotary drive device, stirring, mixing, boiling and drying at the bottom of the tower body, improving thermal efficiency, saving energy consumption and reducing The vertical boiling spray dryer is high, and can solve the blockage and agglomeration of the discharge material, so that the material can be fully and evenly dried;

(3)本实用新型的一种新型污水处理系统,其先控制热风供给系统以及第一引风机工作,使得热风供给系统供给的热风自立式沸腾喷雾式干燥机底侧部的进风口送至立式沸腾喷雾式干燥机内,使得立式沸腾喷雾式干燥机内部的热气自立式沸腾喷雾式干燥机顶部的出风口出来,并进入第一旋风分离器进行粉尘回收,再控制压力泵工作,使得废料罐内的料浆经压力泵以及缓冲高压罐送至立式沸腾喷雾式干燥机内,由于立式沸腾喷雾式干燥机的设计,使得物料经历了喷雾干燥以及混合搅拌沸腾干燥,干燥效果好,在立式沸腾喷雾式干燥机内经二次干燥后的物料和第一旋风分离器收集的物料一起通过气力输送装置送至集料仓内,对料浆进行干燥后使得废料能够回收利用;(3) A novel sewage treatment system of the present utility model, which firstly controls the operation of the hot air supply system and the first induced draft fan, so that the hot air supplied by the hot air supply system is sent to the air inlet of the bottom side of the self-supporting boiling spray dryer. In the vertical boiling spray dryer, the hot air inside the vertical boiling spray dryer comes out from the air outlet at the top of the vertical boiling spray dryer, and enters the first cyclone for dust recovery, and then controls the pressure pump to work, so that the The slurry in the waste tank is sent to the vertical boiling spray dryer through the pressure pump and buffer high pressure tank. Due to the design of the vertical boiling spray dryer, the material has undergone spray drying and mixing and stirring boiling drying, and the drying effect is good. , the material after secondary drying in the vertical boiling spray dryer and the material collected by the first cyclone separator are sent to the collection bin through the pneumatic conveying device, and the slurry is dried so that the waste can be recycled;

(4)本实用新型的一种新型污水处理系统,其第一引风机的出口与尾气处理系统连通,尾气处理系统包括酸洗涤塔和碱洗涤塔,引风机、酸洗涤塔以及碱洗涤塔依次连接,使得废气及微粒做到达标排放;(4) A novel sewage treatment system of the present utility model, the outlet of the first induced draft fan is communicated with the tail gas treatment system, and the tail gas treatment system includes an acid washing tower and an alkali washing tower, and the induced draft fan, the acid washing tower and the alkali washing tower are sequentially connection, so that the exhaust gas and particles can be discharged up to the standard;

(5)本实用新型的一种新型污水处理系统,其还包括自来水管,自来水管通过手动阀并联于废料罐的出料管道上,干燥完成后通入自来水对整个污水处理装置进行清洗,清洗方便。(5) A novel sewage treatment system of the present utility model, which also includes a water pipe, which is connected in parallel to the discharge pipe of the waste tank through a manual valve. After drying is completed, tap water is introduced to clean the entire sewage treatment device. convenient.

附图说明Description of drawings

图1为本实用新型的一种新型污水处理系统的结构示意图;Fig. 1 is the structural representation of a kind of novel sewage treatment system of the present utility model;

图2为本实用新型的一种新型污水处理系统中立式沸腾喷雾式干燥机的结构示意图。2 is a schematic structural diagram of a vertical boiling spray dryer in a novel sewage treatment system of the present invention.

示意图中的标号说明:1、立式沸腾喷雾式干燥机;1-1、二流体喷嘴;1-2、塔体;1-3、筛板;1-4、搅拌轴;1-5、旋转驱动装置;1-6、搅拌桨叶;2、缓冲高压罐;3、压力泵;4、废料罐;5、第一旋风分离器;6、缓冲仓;7、第一引风机;8、集料仓;9、天然气热风炉; 10、助燃风机;11、风机;12、空气过滤器;13、输气管道;14、第二旋风分离器;15、第二引风机;16、酸洗涤塔;17、碱洗涤塔。Description of the symbols in the schematic diagram: 1, vertical boiling spray dryer; 1-1, two-fluid nozzle; 1-2, tower body; 1-3, sieve plate; 1-4, stirring shaft; 1-5, rotation Drive device; 1-6, stirring blade; 2, buffer high pressure tank; 3, pressure pump; 4, waste tank; 5, first cyclone separator; 6, buffer bin; 7, first induced draft fan; 8, set Silo; 9. Natural gas hot blast stove; 10. Combustion fan; 11. Fan; 12. Air filter; 13. Gas pipeline; 14. Second cyclone separator; 15. Second induced draft fan; 16. Acid washing tower ; 17. Alkali washing tower.

具体实施方式Detailed ways

为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。In order to further understand the content of the present utility model, the present utility model is described in detail with reference to the accompanying drawings and embodiments.

实施例Example

结合图1,本实施例的一种新型污水处理系统,包括用以对污水进行二次干燥处理的立式沸腾喷雾式干燥机1,立式沸腾喷雾式干燥机1中的二流体喷嘴1-1通过缓冲高压罐2与压力泵3的出口连通,压力泵3的进口通过废料罐4与料液输送管连通,其中废料罐4的出料管道与压力泵3的进口之间、压力泵3的出口与缓冲高压罐2的进口之间以及缓冲高压罐2的出口与立式沸腾喷雾式干燥机1之间均依次设置有手动阀和气动球阀;立式沸腾喷雾式干燥机1顶部的出风口与第一旋风分离器5顶侧部的进风口连通,第一旋风分离器5底部的关风机与缓冲仓6的进料口连通,第一旋风分离器5顶部的迎风口与第一引风机7的进口连通,本实施例中第一旋风分离器5设有两级,每级设有两个第一旋风分离器5;第一引风机7的出口与尾气处理系统连通,尾气处理系统包括酸洗涤塔16和碱洗涤塔17,第一引风机7、酸洗涤塔16以及碱洗涤塔17依次连接,使得废气及微粒做到达标排放;立式沸腾喷雾式干燥机1底侧部的进风口与用以给立式沸腾喷雾式干燥机1提供热风的热风供给系统连通;热风供给系统包括天然气热风炉9,天然气热风炉9上的燃气口通过手动阀与燃气输送管连通,天然气热风炉9上的助燃口与助燃风机10的出口连通,天然气热风炉9上的冷风进口与风机 11的出口连通;助燃风机10的进口和风机11的进口处均连接有空气过滤器12;立式沸腾喷雾式干燥机1底部的关风机和缓冲仓6底部的关风机均通过气力输送装置与集料仓8的进料口连通;气力输送装置包括输气管道13和第二旋风分离器14,上述的立式沸腾喷雾式干燥机1底部的关风机和缓冲仓6底部的关风机均与输气管道13连通;输气管道13的进口处设置有空气过滤器12,输气管道13的出口与第二旋风分离器14顶侧部的进风口连通,第二旋风分离器14顶部的出风口与第二引风机15的进口连通;第二旋风分离器14底部的关风机与集料仓8的进料口连通;1, a novel sewage treatment system of the present embodiment includes a vertical boiling spray dryer 1 for secondary drying treatment of sewage, a two-fluid nozzle 1 in the vertical boiling spray dryer 1- 1 is communicated with the outlet of the pressure pump 3 through the buffer high-pressure tank 2, and the inlet of the pressure pump 3 is communicated with the material liquid conveying pipe through the waste tank 4, wherein between the discharge pipe of the waste tank 4 and the inlet of the pressure pump 3, the pressure pump 3 Between the outlet of the buffer high-pressure tank 2 and the inlet of the buffer high-pressure tank 2 and between the outlet of the buffer high-pressure tank 2 and the vertical boiling spray dryer 1, a manual valve and a pneumatic ball valve are arranged in turn; The tuyere is communicated with the air inlet on the top side of the first cyclone separator 5, the closed fan at the bottom of the first cyclone separator 5 is communicated with the feed inlet of the buffer bin 6, and the air inlet on the top of the first cyclone separator 5 is communicated with the first inlet. The inlet of the fan 7 is connected, and in this embodiment, the first cyclone separator 5 is provided with two stages, and each stage is provided with two first cyclone separators 5; the outlet of the first induced draft fan 7 is communicated with the tail gas treatment system, and the tail gas treatment system Including the acid washing tower 16 and the alkali washing tower 17, the first induced draft fan 7, the acid washing tower 16 and the alkali washing tower 17 are connected in turn, so that the exhaust gas and particles are discharged up to the standard; The air inlet is communicated with the hot air supply system for providing hot air to the vertical boiling spray dryer 1; the hot air supply system includes a natural gas hot blast stove 9, and the gas port on the natural gas hot blast stove 9 is communicated with the gas delivery pipe through a manual valve, and the natural gas hot blast The combustion-supporting port on the furnace 9 is communicated with the outlet of the combustion-supporting fan 10, and the cold air inlet on the natural gas hot blast stove 9 is communicated with the outlet of the fan 11; the inlet of the combustion-supporting fan 10 and the inlet of the fan 11 are connected with an air filter 12; The closed fan at the bottom of the boiling spray dryer 1 and the closed fan at the bottom of the buffer bin 6 are all communicated with the feed port of the collection bin 8 through the pneumatic conveying device; The closed fan at the bottom of the above-mentioned vertical boiling spray dryer 1 and the closed fan at the bottom of the buffer bin 6 are all communicated with the gas pipeline 13; the inlet of the gas pipeline 13 is provided with an air filter 12, and the outlet of the gas pipeline 13 It is communicated with the air inlet on the top side of the second cyclone separator 14, and the air outlet on the top of the second cyclone separator 14 is communicated with the inlet of the second induced draft fan 15; The feed port is connected;

接续并结合图2,立式沸腾喷雾式干燥机1包括塔体1-2、筛板1-3和用以在沸腾干燥时搅拌混合的搅拌器,筛板1-3设置于塔体1-2内底部,塔体1-2内部被筛板1-3分为物料区和进风区,进风区的侧壁上设置有进风口;物料区的顶部设置有出风口,物料区内设置有用以与缓冲高压罐2连通的管道,该管道上设置有多个二流体喷嘴1-1,物料区底部的排料口处安装有关风机;立式沸腾喷雾式干燥机占用面积小,节能,热风供给系统供给的热风自喷雾塔底侧部的进风口进入,再自喷雾塔顶部的出风口出来,这样的话往上的热风不仅能够对自二流体喷嘴喷出的物料进行预干燥,而且能够对落至立式沸腾喷雾式干燥机底部的物料再进行再沸腾干燥,另外往上的热风也能够减缓物料下降速度,延长喷雾干燥时间,干燥效果好;搅拌器包括搅拌轴1-4、用以驱动搅拌轴旋转的旋转驱动装置1-5和搅拌桨叶1-6,搅拌桨叶 1-6设置于塔体1-2内,且搅拌桨叶1-6位于筛板1-3上方;搅拌桨叶1-6与搅拌轴1-4的上端固连,搅拌轴1-4的下端穿过塔体1-2的底板后由旋转驱动装置1-5驱动旋转,在塔体底部搅拌混合沸腾干燥,提高热效率,节约能耗,降低了立式沸腾喷雾式干燥机高度,使得本实施例中立式沸腾喷雾式干燥机的高度是现有的立式沸腾流化床干燥机的三分之一,并能解决出料堵塞和结块现象,使物料得到充分均匀的干燥要求;其中旋转驱动装置1-5为现有技术,包括电机和蜗轮蜗杆减速机,电机的输出轴上安装主动轮,蜗轮蜗杆减速机的输入端安装有从动轮,主动轮与从动轮之间通过传送带连接,蜗轮蜗杆减速机的输出端与搅拌轴1-4的下端相连;本实用新型的一种新型污水处理系统,为方便干燥后清洗,还包括自来水管,自来水管通过手动阀并联于废料罐4的出料管道上。Continuing and in conjunction with Fig. 2, the vertical boiling spray dryer 1 includes a tower body 1-2, a sieve plate 1-3 and a stirrer for stirring and mixing during boiling and drying, and the sieve plate 1-3 is arranged in the tower body 1-3. 2. At the inner bottom, the tower body 1-2 is divided into material area and air inlet area by sieve plates 1-3. The side wall of the air inlet area is provided with an air inlet; the top of the material area is provided with an air outlet, and the material area is provided with an air outlet. There is a pipeline to communicate with the buffer high-pressure tank 2, which is provided with a plurality of two-fluid nozzles 1-1, and the relevant fan is installed at the discharge port at the bottom of the material area; the vertical boiling spray dryer occupies a small area and saves energy. The hot air supplied by the hot air supply system enters from the air inlet at the bottom side of the spray tower, and then comes out from the air outlet at the top of the spray tower. In this way, the upward hot air can not only pre-dry the material ejected from the two-fluid nozzle, but also can The material falling to the bottom of the vertical boiling spray dryer is re-boiling and drying. In addition, the upward hot air can also slow down the falling speed of the material, prolong the spray drying time, and the drying effect is good; the stirrer includes stirring shafts 1-4. With the rotary drive device 1-5 and the stirring paddle 1-6 that drive the stirring shaft to rotate, the stirring paddle 1-6 is arranged in the tower body 1-2, and the stirring paddle 1-6 is located above the sieve plate 1-3; The stirring blade 1-6 is fixedly connected with the upper end of the stirring shaft 1-4, and the lower end of the stirring shaft 1-4 passes through the bottom plate of the tower body 1-2 and is driven to rotate by the rotary drive device 1-5, and is stirred and mixed at the bottom of the tower body. Boiling drying improves thermal efficiency, saves energy consumption, and reduces the height of the vertical boiling spray dryer, so that the height of the vertical boiling spray dryer in this embodiment is three times that of the existing vertical boiling fluidized bed dryer. One of them, and can solve the phenomenon of blockage and agglomeration of the material, so that the material can be fully and evenly dried; among them, the rotary drive devices 1-5 are the existing technology, including the motor and the worm gear reducer, and the output shaft of the motor is installed with an active The input end of the worm gear reducer is equipped with a driven wheel, the driving wheel and the driven wheel are connected by a conveyor belt, and the output end of the worm gear reducer is connected with the lower end of the stirring shaft 1-4; The processing system, in order to facilitate cleaning after drying, also includes a tap water pipe, which is connected in parallel to the discharge pipe of the waste tank 4 through a manual valve.

一种新型污水处理系统工作步骤为:The working steps of a new type of sewage treatment system are:

(1)控制热风供给系统,使得热风供给系统供给的热风自立式沸腾喷雾式干燥机底侧部的进风口送至立式沸腾喷雾式干燥机内,本实施例中热风供给系统包括天然气热风炉9,天然气热风炉9上的燃气口通过手动阀与燃气输送管连通,天然气热风炉9上的助燃口与助燃风机10的出口连通,天然气热风炉9上的冷风进口与风机11的出口连通;助燃风机10的进口和风机11的进口处均连接有空气过滤器12,其中进入空气过滤器12的冷风的温度为15-20℃,风机11的型号为9-26-10.5D(转速为1450r/min,节能变频电机YX3-280S-4(75kw);流量为20000m3/h,全压为7000pa),助燃风机10的型号为9-26-5.6A(转速为2900r/min,节能变频电机YX3-160L-4(22kw);流量为6000m3/h,全压为7000pa),天然气的耗量为350m3/h,进气压力为18kpa,另外立式沸腾喷雾式干燥机是由现有的立式沸腾流化床干燥机改进得到的,首先在现有的立式沸腾流化床干燥机内增加喷雾组件,再在现有的立式沸腾流化床干燥机内增加搅拌桨叶,并使得搅拌桨叶通过搅拌轴与位于现有的立式沸腾流化床干燥机外的旋转驱动装置相连;(1) Control the hot air supply system, so that the hot air supplied by the hot air supply system is sent to the vertical boiling spray dryer from the air inlet on the bottom side of the vertical boiling spray dryer. In the present embodiment, the hot air supply system includes a natural gas hot blast stove 9, the gas port on the natural gas hot blast stove 9 is communicated with the gas conveying pipe through the manual valve, the combustion-supporting port on the natural gas hot blast stove 9 is communicated with the outlet of the combustion-supporting fan 10, and the cold air inlet on the natural gas hot blast stove 9 is communicated with the outlet of the fan 11; The inlet of the combustion-supporting fan 10 and the inlet of the fan 11 are connected with an air filter 12, wherein the temperature of the cold air entering the air filter 12 is 15-20 ° C, and the model of the fan 11 is 9-26-10.5D (rotation speed is 1450r). /min, energy-saving frequency conversion motor YX3-280S-4 (75kw); flow rate is 20000m 3 /h, full pressure is 7000pa), the model of combustion fan 10 is 9-26-5.6A (speed is 2900r/min, energy-saving frequency conversion motor YX3-160L-4 (22kw); the flow rate is 6000m 3 /h, the total pressure is 7000pa), the natural gas consumption is 350m 3 /h, and the inlet pressure is 18kpa. In addition, the vertical boiling spray dryer is made of existing The improved vertical fluidized fluidized bed dryer is obtained by first adding a spray component to the existing vertical fluidized fluidized bed dryer, and then adding a stirring blade to the existing vertical fluidized fluidized bed dryer. And make the stirring blade connected with the rotary driving device outside the existing vertical fluidized bed dryer through the stirring shaft;

(2)控制第一引风机工作,使得立式沸腾喷雾式干燥机内部的热气自立式沸腾喷雾式干燥机顶部的出风口出来,并经过第一旋风分离器后被第一引风机送至尾气处理系统处理,本实施中尾气处理系统处理包括酸洗涤塔16和碱洗涤塔17,第一引风机7、酸洗涤塔16以及碱洗涤塔17依次连接,其中立式沸腾喷雾式干燥机内的压力-100-100Pa,在对物料干燥后自立式沸腾喷雾式干燥机出来的热风的温度为110-120℃,第一引风机7的型号为9-26-10D(转速为1450r/min,节能变频电机YX3-280S-4(75kw);流量为26000m3/h,全压为5000pa),第一旋风分离器5设有两级,每级设有两个第一旋风分离器5;(2) Control the operation of the first induced draft fan, so that the hot air inside the vertical boiling spray dryer comes out from the air outlet at the top of the vertical boiling spray dryer, and is sent to the tail gas by the first induced draft fan after passing through the first cyclone separator. Treatment system treatment, in this implementation, the tail gas treatment system treatment includes an acid scrubbing tower 16 and an alkali scrubbing tower 17, the first induced draft fan 7, the acid scrubbing tower 16 and the alkali scrubbing tower 17 are connected in sequence, among which the vertical boiling spray dryer. The pressure is -100-100Pa, the temperature of the hot air from the vertical boiling spray dryer after drying the material is 110-120°C, the model of the first induced draft fan 7 is 9-26-10D (the speed is 1450r/min, energy saving Frequency conversion motor YX3-280S-4 (75kw); flow rate is 26000m 3 /h, full pressure is 5000pa), the first cyclone separator 5 is provided with two stages, and each stage is provided with two first cyclone separators 5;

(3)将污水厂中污水经蒸馏及浓缩后制成达到有一定含固量的浆料,浆料通过料液输送管送至废料罐内,控制压力泵工作,废料罐内的料浆经压力泵以及缓冲高压罐送至立式沸腾喷雾式干燥机内,并自立式沸腾喷雾式干燥机中的二流体喷嘴喷出进行预干燥,其中落至立式沸腾喷雾式干燥机底部的物料搅拌混合并沸腾干燥后自立式沸腾喷雾式干燥机底部的关风机排出,而被热风带走的物料进入第一旋风分离器后自第一旋风分离器底部的关风机排至缓冲仓内;其中料浆的含固量为18%,料浆的温度为80℃,料浆的处理量为5000kg/h,压力泵的功率为30kw,流量为5.7m3/h,压力为0-12Mpa;缓冲高压罐内压力为0-8Mpa,二流体喷嘴设置有八个;(3) Distilling and concentrating the sewage in the sewage plant into a slurry with a certain solid content, the slurry is sent to the waste tank through the material-liquid conveying pipe, and the pressure pump is controlled to work, and the slurry in the waste tank is The pressure pump and buffer high-pressure tank are sent to the vertical boiling spray dryer, and sprayed from the two-fluid nozzle in the vertical boiling spray dryer for pre-drying, in which the material falling to the bottom of the vertical boiling spray dryer is stirred. After mixing and boiling drying, it is discharged from the closed fan at the bottom of the vertical boiling spray dryer, and the material taken away by the hot air enters the first cyclone separator and is discharged from the closed fan at the bottom of the first cyclone separator to the buffer bin; The solid content of the slurry is 18%, the temperature of the slurry is 80℃, the processing capacity of the slurry is 5000kg/h, the power of the pressure pump is 30kw, the flow rate is 5.7m 3 /h, and the pressure is 0-12Mpa; buffer high pressure The pressure in the tank is 0-8Mpa, and there are eight two-fluid nozzles;

(3)立式沸腾喷雾式干燥机底部的关风机排出的物料以及缓冲仓底部的关风机排出的物料一起通过气力输送装置进入集料仓内,气力输送装置包括输气管道13和第二旋风分离器 14,上述的立式沸腾喷雾式干燥机1底部的关风机和缓冲仓6底部的关风机均与输气管道13 连通;输气管道13的进口处设置有空气过滤器12,输气管道13的出口与第二旋风分离器14 顶侧部的进风口连通,第二旋风分离器14顶部的出风口与第二引风机15的进口连通;第二旋风分离器14底部的关风机与集料仓8的进料口连通,其中输气管道13的外径为159mm,输气管道13的壁厚为2mm,进入输气管道13的风量为3000m3/h,进入输气管道13的风温度为20℃,第二引风机15的型号为9-26-4.5A-11kw(风量为4000m3/h,风压为4600pa,节能变频电机YX3-160M-2)。(3) The material discharged by the closed fan at the bottom of the vertical boiling spray dryer and the material discharged by the closed fan at the bottom of the buffer bin enter the collection bin through the pneumatic conveying device. The pneumatic conveying device includes the gas transmission pipeline 13 and the second cyclone. Separator 14, the closed fan at the bottom of the above-mentioned vertical boiling spray dryer 1 and the closed fan at the bottom of the buffer bin 6 are all communicated with the gas pipeline 13; The outlet of the duct 13 is communicated with the air inlet on the top side of the second cyclone separator 14, and the air outlet at the top of the second cyclone separator 14 is communicated with the inlet of the second induced draft fan 15; The feeding port of the collection bin 8 is connected, wherein the outer diameter of the gas pipeline 13 is 159mm, the wall thickness of the gas pipeline 13 is 2mm, the air volume entering the gas pipeline 13 is 3000m 3 /h, and the air volume entering the gas pipeline 13 The air temperature is 20°C, the model of the second induced draft fan 15 is 9-26-4.5A-11kw (air volume is 4000m 3 /h, air pressure is 4600pa, energy-saving variable frequency motor YX3-160M-2).

本实用新型的一种新型污水处理系统,结构简单,污水厂中的浆料通过喷雾以及沸腾搅拌干燥后,使得废料能回收利用,废气及微粒做到达标排放。The novel sewage treatment system of the utility model has a simple structure. After the slurry in the sewage plant is dried by spraying and boiling, the waste can be recycled and the waste gas and particles can be discharged up to the standard.

以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been schematically described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present invention, without creative design of the structure and embodiment similar to the technical solution, all should belong to the present invention. protected range.

Claims (7)

1. The utility model provides a novel sewage treatment system which characterized in that: the sewage treatment system comprises a vertical boiling spray dryer (1) for performing secondary drying treatment on sewage, wherein two fluid nozzles (1-1) in the vertical boiling spray dryer (1) are communicated with an outlet of a pressure pump (3) through a buffer high-pressure tank (2), an inlet of the pressure pump (3) is communicated with a feed liquid conveying pipe through a waste material tank (4), and a manual valve and a pneumatic ball valve are sequentially arranged between a discharge pipeline of the waste material tank (4) and an inlet of the pressure pump (3), between an outlet of the pressure pump (3) and an inlet of the buffer high-pressure tank (2) and between an outlet of the buffer high-pressure tank (2) and the vertical boiling spray dryer (1); an air outlet at the top of the vertical boiling spray dryer (1) is communicated with an air inlet at the top side of the first cyclone separator (5), a fan for shutting off the bottom of the first cyclone separator (5) is communicated with a feed inlet of the buffer bin (6), an air inlet at the top of the first cyclone separator (5) is communicated with an inlet of a first induced draft fan (7), and an outlet of the first induced draft fan (7) is communicated with a tail gas treatment system; the air inlet at the bottom side part of the vertical boiling spray dryer (1) is communicated with a hot air supply system used for providing hot air for the vertical boiling spray dryer (1); the air shutting machine at the bottom of the vertical boiling spray dryer (1) and the air shutting machine at the bottom of the buffer bin (6) are communicated with a feed inlet of the material collecting bin (8) through a pneumatic conveying device.
2. The novel sewage treatment system according to claim 1, wherein: the vertical boiling spray dryer (1) comprises a tower body (1-2), a sieve plate (1-3) and a stirrer for stirring and mixing during boiling drying, wherein the sieve plate (1-3) is arranged at the bottom in the tower body (1-2), the inside of the tower body (1-2) is divided into a material area and an air inlet area by the sieve plate (1-3), and an air inlet is formed in the side wall of the air inlet area; the top of the material area is provided with an air outlet, a pipeline which is communicated with the buffer high-pressure tank (2) is arranged in the material area, the pipeline is provided with a plurality of two fluid nozzles (1-1), and a discharge outlet at the bottom of the material area is provided with a related fan; the stirrer comprises a stirring shaft (1-4), a rotary driving device (1-5) for driving the stirring shaft to rotate and stirring blades (1-6), wherein the stirring blades (1-6) are arranged in the tower body (1-2), and the stirring blades (1-6) are positioned above the sieve plate (1-3); the stirring blades (1-6) are fixedly connected with the upper ends of the stirring shafts (1-4), and the lower ends of the stirring shafts (1-4) are driven to rotate by the rotary driving devices (1-5) after penetrating through the bottom plate of the tower body (1-2).
3. The novel sewage treatment system according to claim 1, wherein: the waste tank is characterized by further comprising a tap water pipe, wherein the tap water pipe is connected to a discharge pipeline of the waste tank (4) in parallel through a manual valve.
4. A novel sewage treatment system according to claim 1, 2 or 3 wherein: the hot air supply system comprises a natural gas hot blast stove (9), a fuel gas port on the natural gas hot blast stove (9) is communicated with a fuel gas conveying pipe through a manual valve, a combustion-supporting port on the natural gas hot blast stove (9) is communicated with an outlet of a combustion-supporting fan (10), and a cold air inlet on the natural gas hot blast stove (9) is communicated with an outlet of a fan (11); the inlet of the combustion fan (10) and the inlet of the fan (11) are both connected with an air filter (12).
5. The novel sewage treatment system according to claim 4, wherein: the pneumatic conveying device comprises a gas conveying pipeline (13) and a second cyclone separator (14), and a wind closing machine at the bottom of the vertical boiling spray dryer (1) and a wind closing machine at the bottom of the buffer bin (6) are both communicated with the gas conveying pipeline (13); an air filter (12) is arranged at the inlet of the gas transmission pipeline (13), the outlet of the gas transmission pipeline (13) is communicated with an air inlet at the top side part of the second cyclone separator (14), and an air outlet at the top part of the second cyclone separator (14) is communicated with an inlet of a second induced draft fan (15); and a blower fan at the bottom of the second cyclone separator (14) is communicated with a feed inlet of the aggregate bin (8).
6. The novel sewage treatment system according to claim 5, wherein: the tail gas treatment system comprises an acid washing tower (16) and an alkali washing tower (17), wherein the first induced draft fan (7), the acid washing tower (16) and the alkali washing tower (17) are sequentially connected.
7. The novel sewage treatment system according to claim 6, wherein: the first cyclone separators (5) are provided with two stages, and each stage is provided with two first cyclone separators (5).
CN201921562163.3U 2019-09-19 2019-09-19 Novel sewage treatment system Expired - Fee Related CN211561866U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110433510A (en) * 2019-09-19 2019-11-12 江苏省范群干燥设备厂有限公司 A kind of New Type of Sewage Treatment System

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110433510A (en) * 2019-09-19 2019-11-12 江苏省范群干燥设备厂有限公司 A kind of New Type of Sewage Treatment System
CN110433510B (en) * 2019-09-19 2024-07-16 江苏省范群干燥设备厂有限公司 Sewage treatment system

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