CN211557075U - 4.8MW high power open air cooler - Google Patents

4.8MW high power open air cooler Download PDF

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Publication number
CN211557075U
CN211557075U CN202020302655.5U CN202020302655U CN211557075U CN 211557075 U CN211557075 U CN 211557075U CN 202020302655 U CN202020302655 U CN 202020302655U CN 211557075 U CN211557075 U CN 211557075U
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cooler
air
frame
centrifugal fan
cooler frame
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常宇飞
徐再霞
徐立
徐建
顾政
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Jiangsu Josun Technology Co ltd
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Jiangsu Josun Technology Co ltd
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Abstract

本实用新型涉及4.8MW大功率开启式空冷器,包括冷却器框架和离心风机,所述离心风机竖直安装在所述冷却器框架内,所述冷却器框架安装风力发电电机顶部并与电机内部连通,冷却器框架至少自三个侧面进风,进风口上安装有过滤器;冷却器框架内安装有内部导风管,所述内部导风管连通离心风机的出风口以及冷却器框架侧面上的出风罩。其缩小了冷却本体空间,降低了成本。

Figure 202020302655

The utility model relates to a 4.8MW high-power open-type air cooler, comprising a cooler frame and a centrifugal fan, wherein the centrifugal fan is vertically installed in the cooler frame, and the cooler frame is mounted on the top of a wind power generator and is connected with the inside of the motor connected, the cooler frame takes in air from at least three sides, and a filter is installed on the air inlet; an internal air duct is installed in the cooler frame, and the internal air duct is connected to the air outlet of the centrifugal fan and the side of the cooler frame. hood. It reduces the space of the cooling body and reduces the cost.

Figure 202020302655

Description

4.8MW大功率开启式空冷器4.8MW high power open air cooler

技术领域technical field

本实用新型涉及风力发电领域,具体涉及风力发电电机冷却用4.8MW大功率开启式空冷器。The utility model relates to the field of wind power generation, in particular to a 4.8MW high-power open-type air cooler for cooling a wind power generator.

背景技术Background technique

市场上常用的空气冷却器内部布置各类材质的换热管,但是就算采用换热性能再好的换热管,在冷却器的整体换热过程中,冷风都是要经过换热管,再由换热管传递给需要冷却的热风,中间会因为换热管的自身换热性能的影响而损失掉一部分的能量。而为了具有足够的换热性能,常规冷却器往往具有体积大、成本高等缺陷。The air coolers commonly used in the market are arranged with heat exchange tubes of various materials, but even if the heat exchange tubes with the best heat exchange performance are used, in the overall heat exchange process of the cooler, the cold air must pass through the heat exchange tubes, and then The hot air that needs to be cooled is transmitted by the heat exchange tube, and a part of the energy will be lost in the middle due to the influence of the heat exchange performance of the heat exchange tube itself. In order to have sufficient heat exchange performance, conventional coolers often have the disadvantages of large volume and high cost.

发明内容SUMMARY OF THE INVENTION

为解决现有技术中未达到换热性能而造成换热器体积大成本高的问题,本实用新型的目的在于提供一种缩小了冷却本体空间,降低了成本的大功率开启式空冷器。In order to solve the problem of large volume and high cost of the heat exchanger caused by the lack of heat exchange performance in the prior art, the purpose of the present invention is to provide a high-power open air cooler with reduced cooling body space and reduced cost.

为达到以上目的,本实用新型采取的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:

4.8MW大功率开启式空冷器,包括冷却器框架和离心风机,所述离心风机竖直安装在所述冷却器框架内,所述冷却器框架在安装风力发电电机顶部并与电机内部连通,所述冷却器框架至少自三个侧面进风,进风口上安装有过滤器;冷却器框架内安装有内部导风管,所述内部导风管连通离心风机的出风口以及冷却器框架侧面上的出风罩。The 4.8MW high-power open-type air cooler includes a cooler frame and a centrifugal fan. The centrifugal fan is vertically installed in the cooler frame. The cooler frame takes in the air from at least three sides, and a filter is installed on the air inlet; an internal air duct is installed in the cooler frame, and the internal air duct is connected to the air outlet of the centrifugal fan and the air outlet on the side of the cooler frame. Outlet hood.

进一步地,所述冷却器框架的底部开口,离心风机安装在冷却器框架的中间位置,离心风机的进风口与冷却器框架底部平齐。Further, the bottom of the cooler frame is open, the centrifugal fan is installed in the middle of the cooler frame, and the air inlet of the centrifugal fan is flush with the bottom of the cooler frame.

进一步地,所述冷却器框架的前、后、右三个侧面由多个初效过滤器组成。Further, the front, rear and right sides of the cooler frame are composed of multiple primary filters.

进一步地,所述冷却器框架中间内凹,所述离心风机安装在内凹结构内。Further, the cooler frame is concave in the middle, and the centrifugal fan is installed in the concave structure.

再进一步地,所述冷却器框架上安装有压差控制器。Still further, a differential pressure controller is installed on the cooler frame.

采取以技术方案后,本实用新型的有益效果为:未采用中介载体进行换热,同等换热功率的情况下与常规的空空冷却器相比具有体积小、重量轻、成本低、噪音小、节约机舱内部空间等优势。对空气进行了初效过滤,增加了空气的洁净度,减少了外界空气对发电机内部的污染,延长发电机的使用寿命。After adopting the technical scheme, the beneficial effects of the present utility model are as follows: no intermediate carrier is used for heat exchange, and compared with the conventional air-to-air cooler under the same heat exchange power, the utility model has the advantages of small volume, light weight, low cost, low noise, Save the cabin interior space and other advantages. The air is filtered with primary effect, which increases the cleanliness of the air, reduces the pollution of the outside air to the inside of the generator, and prolongs the service life of the generator.

附图说明Description of drawings

图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;

图2为本实用新型的左视图;Fig. 2 is the left side view of the utility model;

图3为本实用新型的右视图;Fig. 3 is the right side view of the utility model;

图4为本实用新型的透视图;Fig. 4 is the perspective view of the utility model;

图5为本实用新型的使用状态图。FIG. 5 is a state diagram of the utility model in use.

图中:冷却器框架1,初效过滤器2,循环离心风机3,出风罩4,压差控制器5,内部导风管6,风力发电电机7。In the figure: cooler frame 1, primary filter 2, circulating centrifugal fan 3, air outlet hood 4, differential pressure controller 5, internal air duct 6, wind power generator 7.

具体实施方式Detailed ways

以下结合附图对本实用新型的具体实施方式做进一步详述:The specific embodiments of the present utility model are described in further detail below in conjunction with the accompanying drawings:

如图1-4所示,4.8MW大功率开启式空冷器,由循环离心风机3和冷却器框架1组成,离心风机3安装在冷却器框架1内,离心风机3的进风口与冷却器框架1的底面平齐。冷却器框架1安装在风力发电电机7的顶部,冷却器框架1的底面开口与风力发电电机7通风。冷却器框架1的顶部及左侧安装有封板,顶部封板上安装有多个吊环,便于起吊安装。冷却器框架的左侧开有出风罩4,循环离心风机3的出风口通过安装在冷却器框架1内的内部导风管6连通出风罩4,将换热后的热空气排出。冷却器框架1的另外三个面由多个初效过滤器2组成,在对空气中的杂质过滤的同时保证足够的通风量,既能提高风力发电电机的寿命,同时确保足够的冷风进入冷却。As shown in Figure 1-4, the 4.8MW high-power open air cooler consists of a circulating centrifugal fan 3 and a cooler frame 1. The centrifugal fan 3 is installed in the cooler frame 1, and the air inlet of the centrifugal fan 3 is connected to the cooler frame. 1 is flush with the bottom surface. The cooler frame 1 is installed on the top of the wind power generator 7 , and the bottom surface of the cooler frame 1 is opened for ventilation with the wind power generator 7 . The top and left sides of the cooler frame 1 are provided with sealing plates, and a plurality of lifting rings are installed on the top sealing plate to facilitate lifting and installation. An air outlet hood 4 is opened on the left side of the cooler frame. The air outlet of the circulating centrifugal fan 3 communicates with the air outlet hood 4 through an internal air duct 6 installed in the cooler frame 1 to discharge the hot air after heat exchange. The other three sides of the cooler frame 1 are composed of multiple primary filters 2, which can filter the impurities in the air while ensuring sufficient ventilation, which can not only improve the life of the wind turbine, but also ensure that enough cold air enters the cooling .

由于离心风机3竖直安装,其电机竖直安装在冷却器框架1的外侧,故框架中部设计了内凹结构,电机安装在内凹结构内,两侧箱体向上延伸至电机的高度,充分利用了空间,且增加了进风腔室的空间,增加了进风量,提高了冷却效果。本技术方案采用了内凹的冷却器框架,在框架表面安装了16个初效过滤器2,换热功率达到4.8MW,为常规空冷器功率的1.5-2倍左右。直接循环冷却模式,未采用中介载体进行换热,同等换热功率的情况下与常规的空空冷却器相比具有体积小、重量轻、成本低、噪音小、节约机舱内部空间等优势。Since the centrifugal fan 3 is installed vertically, and its motor is installed vertically on the outside of the cooler frame 1, a concave structure is designed in the middle of the frame, the motor is installed in the concave structure, and the boxes on both sides extend upward to the height of the motor, fully The space is utilized, the space of the air inlet chamber is increased, the air inlet volume is increased, and the cooling effect is improved. The technical solution adopts a concave cooler frame, and 16 primary filters 2 are installed on the surface of the frame, and the heat exchange power reaches 4.8MW, which is about 1.5-2 times the power of conventional air coolers. The direct circulation cooling mode does not use an intermediate carrier for heat exchange. Compared with the conventional air-to-air cooler, it has the advantages of small size, light weight, low cost, low noise, and saving the interior space of the engine room under the same heat exchange power.

如图5所示,本技术方案的工作原理是,内循环离心风机3启动后,离心风机3中间吸风,使发电机7与冷却器之间形成负压,迫使外界的冷空气经由初效过滤器2过滤后进入发电机7内部,经过滤器过滤,去除空气中的异物、风尘等,将干净、清洁的冷空气送至发电机内部进行冷热风直接循环通风,再由内循环离心风机3将发电机内的热空气直接甩出,经由内部导风筒6及出风罩4排出,此间压差控制器5起到监控内外压力差的作用,出现异常立即报警。As shown in Figure 5, the working principle of this technical solution is that after the internal circulation centrifugal fan 3 is started, the centrifugal fan 3 sucks air in the middle, so that a negative pressure is formed between the generator 7 and the cooler, and the cold air from the outside is forced to pass through the initial effect. After being filtered by filter 2, it enters into the generator 7. After filtering by the filter, the foreign matter, dust, etc. in the air are removed, and the clean and clean cold air is sent to the generator for direct circulation of hot and cold air, and then the internal circulation centrifugal fan 3. The hot air in the generator is directly thrown out and discharged through the internal air guide tube 6 and the air outlet hood 4. During this time, the differential pressure controller 5 plays the role of monitoring the internal and external pressure difference, and immediately alarms when an abnormality occurs.

Claims (5)

1.4.8MW大功率开启式空冷器,包括冷却器框架和离心风机,所述离心风机竖直安装在所述冷却器框架内,所述冷却器框架安装在风力发电电机顶部并与电机内部连通,其特征在于,所述冷却器框架至少自三个侧面进风,进风口上安装有过滤器;冷却器框架内安装有内部导风管,所述内部导风管连通离心风机的出风口以及冷却器框架侧面上的出风罩。1.4.8MW high-power open-type air cooler, including a cooler frame and a centrifugal fan, the centrifugal fan is vertically installed in the cooler frame, and the cooler frame is installed on the top of the wind power generator and communicates with the inside of the motor, It is characterized in that the cooler frame takes in air from at least three sides, and a filter is installed on the air inlet; an internal air duct is installed in the cooler frame, and the internal air duct is connected to the air outlet of the centrifugal fan and the cooling fan. the air hood on the side of the unit frame. 2.根据权利要求1所述的4.8MW大功率开启式空冷器,其特征在于,所述冷却器框架的底部开口,离心风机安装在冷却器框架的中间位置,离心风机的进风口与冷却器框架底部平齐。2. The 4.8MW high-power open-type air cooler according to claim 1, wherein the bottom of the cooler frame is open, the centrifugal fan is installed in the middle of the cooler frame, and the air inlet of the centrifugal fan is connected to the cooler. The bottom of the frame is flush. 3.根据权利要求1所述的4.8MW大功率开启式空冷器,其特征在于,所述冷却器框架的前、后、右三个侧面由多个初效过滤器组成。3 . The 4.8MW high-power open-type air cooler according to claim 1 , wherein the front, rear and right sides of the cooler frame are composed of multiple primary filters. 4 . 4.根据权利要求1所述的4.8MW大功率开启式空冷器,其特征在于,所述冷却器框架中间内凹,所述离心风机安装在内凹结构内。4 . The 4.8MW high-power open-type air cooler according to claim 1 , wherein the cooler frame is concave in the middle, and the centrifugal fan is installed in the concave structure. 5 . 5.根据权利要求1所述的4.8MW大功率开启式空冷器,其特征在于,所述冷却器框架上安装有压差控制器。5 . The 4.8MW high-power open-type air cooler according to claim 1 , wherein a differential pressure controller is installed on the cooler frame. 6 .
CN202020302655.5U 2020-03-12 2020-03-12 4.8MW high power open air cooler Expired - Fee Related CN211557075U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111181315A (en) * 2020-03-12 2020-05-19 江苏兆胜科技股份有限公司 4.8MW high-power open-type air cooler
CN114362443A (en) * 2022-01-13 2022-04-15 浙江尔格科技股份有限公司 Direct cooler of wind driven generator
CN115800632A (en) * 2022-12-13 2023-03-14 东方电气集团东风电机有限公司 A Bearing Cooling Airway Structure for Large-capacity Double-fed Wind Turbine Generator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111181315A (en) * 2020-03-12 2020-05-19 江苏兆胜科技股份有限公司 4.8MW high-power open-type air cooler
CN114362443A (en) * 2022-01-13 2022-04-15 浙江尔格科技股份有限公司 Direct cooler of wind driven generator
WO2023133923A1 (en) * 2022-01-13 2023-07-20 浙江尔格科技股份有限公司 Direct cooler for wind turbine
CN115800632A (en) * 2022-12-13 2023-03-14 东方电气集团东风电机有限公司 A Bearing Cooling Airway Structure for Large-capacity Double-fed Wind Turbine Generator

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