CN211549863U - Air filter for a vehicle and vehicle - Google Patents
Air filter for a vehicle and vehicle Download PDFInfo
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- CN211549863U CN211549863U CN202020226911.7U CN202020226911U CN211549863U CN 211549863 U CN211549863 U CN 211549863U CN 202020226911 U CN202020226911 U CN 202020226911U CN 211549863 U CN211549863 U CN 211549863U
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Abstract
Description
技术领域technical field
本实用新型涉及车辆底盘领域,特别是涉及一种车辆的空滤器和车辆。The utility model relates to the field of vehicle chassis, in particular to an air filter of a vehicle and a vehicle.
背景技术Background technique
空滤器是进气系统的重要组成零件,起着过滤灰尘、排灰、排水、消声等作用。由于卡车的作业环境比较恶劣,因此卡车通常会在卡车上集成在空滤器上,用于预滤灰尘和水分,但是现有技术中的空滤器均无法预滤雨水、雪等杂质。The air filter is an important part of the air intake system, which plays the role of filtering dust, discharging ash, draining water, and reducing noise. Due to the harsh working environment of trucks, trucks usually integrate air filters on trucks to pre-filter dust and moisture, but air filters in the prior art cannot pre-filter impurities such as rainwater and snow.
实用新型内容Utility model content
本实用新型的一个目的在于提供一种预滤效果好的用于车辆的空滤器。An object of the present invention is to provide an air filter for vehicles with good pre-filtering effect.
本实用新型的一个进一步的目的是要提供一种占用整车空间小的用于车辆的空滤器。A further object of the present invention is to provide an air filter for vehicles that occupies less space in the vehicle.
特别地,本实用新型提供了一种用于车辆的空滤器,包括:In particular, the present invention provides an air filter for a vehicle, comprising:
第一筒体,其顶部开设有气体进口,所述气体进口处设置有旋流片,用于使进入所述第一筒体的气体形成旋流以撞击所述第一筒体的内壁;the first cylinder body, the top of which is provided with a gas inlet, and the gas inlet is provided with a swirl sheet, which is used to make the gas entering the first cylinder body form a swirl to hit the inner wall of the first cylinder body;
挡板,设置在所述第一筒体的内部,并与所述第一筒体同心,所述挡板的直径小于所述第一筒体的内径,以在所述挡板和所述第一筒体之间形成第一储水槽,所述第一储水槽的底部开设有与外部连通的第一出口;A baffle is arranged inside the first cylinder and is concentric with the first cylinder, and the diameter of the baffle is smaller than the inner diameter of the first cylinder, so that the baffle and the first cylinder can be separated from each other. A first water storage tank is formed between the cylinders, and the bottom of the first water storage tank is provided with a first outlet communicating with the outside;
底盖,连接在所述第一筒体的底部,所述底盖的内部形成有与所述第一筒体的底部连通且朝下凹陷的第二储水槽,且所述第二储水槽开设有与外部连通的第二出口。The bottom cover is connected to the bottom of the first cylinder, and a second water storage tank is formed in the bottom of the bottom cover, which communicates with the bottom of the first cylinder and is recessed downward, and the second water storage tank is opened There is a second outlet that communicates with the outside.
可选地,所述空滤器还包括:Optionally, the air filter also includes:
第二筒体,其底部与所述底盖的顶部连通,所述第二筒体布置成其轴向平行于所述第一筒体的轴向,所述第二筒体的顶部开设有气体出口,以使得从所述气体进口进入的气流依次流经所述第一筒体、所述底盖和所述第二筒体后经所述气体出口流出。A second cylinder, the bottom of which is communicated with the top of the bottom cover, the second cylinder is arranged so that its axial direction is parallel to the axial direction of the first cylinder, and the top of the second cylinder is provided with a gas an outlet, so that the gas flow entering from the gas inlet flows through the first cylinder body, the bottom cover and the second cylinder body in sequence and then flows out through the gas outlet.
可选地,所述第二筒体的内部设置有用于对流经所述第二筒体的气流进行过滤的滤芯。Optionally, the inside of the second cylinder is provided with a filter element for filtering the airflow flowing through the second cylinder.
可选地,所述第一筒体布置成其轴向与所述车辆的竖向平行。Optionally, the first cylinder body is arranged so that its axial direction is parallel to the vertical direction of the vehicle.
可选地,所述旋流片的直径与所述气体进口的直径相同。Optionally, the diameter of the swirl vane is the same as the diameter of the gas inlet.
可选地,所述第一筒体靠近所述第一储水槽底部的位置处开设有所述第一出口。Optionally, the first outlet is provided at a position of the first cylinder body close to the bottom of the first water storage tank.
可选地,所述第二出口设置在所述底盖靠近所述滤芯的位置上。Optionally, the second outlet is provided at a position of the bottom cover close to the filter element.
可选地,所述第二出口设置成与所述滤芯之间在所述滤芯的轴向上的距离大于第一阈值。Optionally, the distance between the second outlet and the filter element in the axial direction of the filter element is greater than a first threshold.
可选地,所述第二筒体的直径大于所述第一筒体的直径。Optionally, the diameter of the second cylinder is larger than the diameter of the first cylinder.
特别地,本实用新型还提供了一种车辆,包括上述空滤器。In particular, the present invention also provides a vehicle including the above air filter.
本实用新型的方案提供的空滤器包括第一筒体和底盖,且二者之间贯通连接,其中,第一筒体为预滤器。本实用新型中的预滤器可以对气流进行两道预滤。在实际工作中,首先气体从气体进口进入第一筒体后形成旋流撞击第一筒体的内壁使得混杂在气体中的部分水和大颗粒的灰尘吸附在第一筒体的内壁上,而后因重力作用使得第一筒体内壁上的水和灰尘向下流至第一储水槽,最后由第一出口排出,实现第一道预滤。然后,气流继续沿着第一筒体的轴向向下运动,由于气流速度较快,向下运动过程中会撞击第二储水槽的底部,随着气流不断地流入并聚集在第二储水槽中使得气流返回上升,而气体中的水、灰尘等其他杂质因重力作用无法随气流上升,因而留在第二储水槽,进而从第二出口排出,实现第二道预滤。由此可以将气体中的水和大颗粒灰尘预滤掉,经过两道预滤可以极大提升预滤效果。The air filter provided by the solution of the present invention includes a first cylinder body and a bottom cover, and the two are connected throughly, wherein the first cylinder body is a pre-filter. The prefilter in the utility model can perform two prefilters on the airflow. In actual work, first, the gas enters the first cylinder from the gas inlet and forms a swirling flow to hit the inner wall of the first cylinder, so that part of the water and large particles of dust mixed in the gas are adsorbed on the inner wall of the first cylinder, and then Due to the action of gravity, the water and dust on the inner wall of the first cylinder flow down to the first water storage tank, and finally discharged from the first outlet to realize the first pre-filtration. Then, the airflow continues to move downward along the axial direction of the first cylinder. Due to the fast airflow, it will hit the bottom of the second water storage tank during the downward movement. As the airflow continues to flow in and gather in the second water storage tank The water, dust and other impurities in the gas cannot rise with the air flow due to the action of gravity, so they remain in the second water storage tank, and then discharged from the second outlet to realize the second pre-filtration. In this way, the water and large particles of dust in the gas can be pre-filtered, and the pre-filtering effect can be greatly improved after two pre-filters.
进一步地,本实用新型中的滤芯的外径稍小于第二筒体的内径,滤芯和第二筒体之间仅留有气流通过的空间。取消了现有技术中位于第二筒体内壁和滤芯之间的旋流片空间,将旋流片改为设置在第一筒体的气体进口处。因此,与现有技术相比,同等流量下本实用新型提供的第二筒体的直径减小,进而减小了空滤器占用整车的空间。Further, the outer diameter of the filter element in the present invention is slightly smaller than the inner diameter of the second cylinder, and only a space for air flow is left between the filter element and the second cylinder. The swirl sheet space between the inner wall of the second cylinder and the filter element in the prior art is cancelled, and the swirl sheet is changed to be arranged at the gas inlet of the first cylinder. Therefore, compared with the prior art, the diameter of the second cylinder provided by the present invention is reduced under the same flow rate, thereby reducing the space occupied by the air filter of the entire vehicle.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1是根据本实用新型的一个实施例的用于车辆的空滤器的结构示意图;1 is a schematic structural diagram of an air filter for a vehicle according to an embodiment of the present invention;
图2是根据本实用新型的一个实施例的用于车辆的空滤器的剖面结构示意图;2 is a schematic cross-sectional structure diagram of an air filter for a vehicle according to an embodiment of the present invention;
图3是根据本实用新型的一个实施例的用于车辆的空滤器的第一筒体的剖面结构示意图;3 is a schematic cross-sectional structural diagram of a first cylinder of an air filter for a vehicle according to an embodiment of the present invention;
图4是根据本实用新型的一个实施例的用于车辆的空滤器的局部剖面结构示意图。4 is a partial cross-sectional structural schematic diagram of an air filter for a vehicle according to an embodiment of the present invention.
具体实施方式Detailed ways
为进一步阐述本实用新型所采取的技术手段及技术效果,以下结合附图对本实用新型的具体实施方式、结构、特征及技术效果详细说明。In order to further illustrate the technical means and technical effects adopted by the present invention, the specific embodiments, structures, features and technical effects of the present invention are described in detail below with reference to the accompanying drawings.
图1是根据本实用新型的一个实施例的用于车辆的空滤器的结构示意图。图2是根据本实用新型的一个实施例的用于车辆的空滤器的剖面结构示意图。图3是根据本实用新型的一个实施例的用于车辆的空滤器的第一筒体的剖面结构示意图。图4是根据本实用新型的一个实施例的用于车辆的空滤器的局部剖面结构示意图。如图2所示,本实用新型提供了一种用于车辆的空滤器,包括第一筒体10、挡板14和底盖30。第一筒体10顶部开设有气体进口11,在气体进口11处设置有旋流片12,用于使进入第一筒体10的气体形成旋流以撞击第一筒体10的内壁。挡板14设置在第一筒体10的内部,并与设置有与第一筒体10同心且直径小于第一筒体10,挡板14与第一筒体10的内壁固定连接以使挡板14与第一筒体10之间的空间形成第一储水槽,第一储水槽的底部开设有与外部连通的第一出口13,第一出口13用于排出第一储水槽中的水和杂质。底盖30连接在第一筒体10的底部,其内部形成有与第一筒体10的底部连通且朝向凹陷的第二储水槽31,且在第二储水槽31上开设有第二出口32,第二出口32用于排出从第一筒体10来的水。FIG. 1 is a schematic structural diagram of an air filter for a vehicle according to an embodiment of the present invention. FIG. 2 is a schematic cross-sectional structure diagram of an air filter for a vehicle according to an embodiment of the present invention. 3 is a schematic cross-sectional structural diagram of a first cylinder of an air filter for a vehicle according to an embodiment of the present invention. 4 is a partial cross-sectional structural schematic diagram of an air filter for a vehicle according to an embodiment of the present invention. As shown in FIG. 2 , the present invention provides an air filter for a vehicle, which includes a
本实施例的方案提供的空滤器包括第一筒体10和底盖30,且二者之间贯通连接,其中,第一筒体10为预滤器。本实施例的预滤器可以对气流进行两道预滤。图2中的箭头表示气体流向,在实际工作中,首先气体从气体进口11进入第一筒体10后形成旋流撞击第一筒体10的内壁使得混杂在气体中的部分水和大颗粒的灰尘吸附在第一筒体10的内壁上,而后因重力作用使得第一筒体10内壁上的水和灰尘向下流至第一储水槽,最后由第一出口13排出,实现第一道预滤。然后,气流继续沿着第一筒体10的轴向向下运动,由于气流速度较快,向下运动过程中会撞击第二储水槽31的底部,随着气流不断地流入并聚集在第二储水槽31中使得气流返回上升,而气体中的水、灰尘等其他杂质因重力作用无法随气流上升,因而留在第二储水槽31,然后水、灰尘等其他杂质从第二出口32排出,实现第二道预滤。由此可以将气体中的水和大颗粒灰尘预滤掉,经过两道预滤可以极大提升预滤效果。The air filter provided by the solution of this embodiment includes a first
本实施例中采用旋流片12+第一储水槽+第一出口13的结构,通过设置挡板14,并利用气、水、灰尘重量的不对等将水和灰尘的通道与气的通道分开,改善了空滤器的预滤功能。另外随着水量的增多,第一排水槽中的水压增大进而提高排水速度。为了达到气、水、灰尘再次分离的效果,在空滤器的底盖30上设置高度不等的两个空间,远离第一筒体10的空间设置成第二储水槽31,用于接收水和灰尘,然后通过第二出口32排出,达到与气体分离的效果,进一步提升预滤效果。相对现有技术,气体的清洁和干燥程度均有很大的提升,进而提高的滤芯22的使用寿命,降低了用户的使用成本。In this embodiment, the structure of the
如图1所示,优选地,空滤器还包括第二筒体20,第二筒体20的底部与底盖30的顶部连通,第二筒体20布置成其轴向平行于第一筒体10的轴向,第二筒体20的顶部开设有气体出口21,以使得从气体进口进入的气流依次流经第一筒体10、底盖30和第二筒体20后经气体出口21流出。As shown in FIG. 1 , preferably, the air filter further includes a second
优选地,在一个实施例中,第二筒体20的内部设置有用于对流经第二筒体20的气流进行过滤的滤芯22,第二出口32还用于排出从滤芯22过滤的气体中的杂质。Preferably, in one embodiment, the inside of the
优选地,在一个实施例中,第二出口32与车辆发动机的增压器连接,使得第二筒体20的压力小于与外部连通的第一筒体10的压力,因而可以使得第一筒体10中的气流顺利的流入第二筒体20中。Preferably, in one embodiment, the
进一步地,经过第一筒体10预滤后的气体进入第二筒体20,再经第二筒体20中的滤芯22过滤后,由气体出口21排出。滤芯22过滤的灰尘或其他杂质经第二出口32排出。Further, the gas prefiltered by the
现有技术中的空滤器的预滤无法除去混杂在气体中的雨水、雪等杂质,杂质会直接作用在滤芯22上,而且即便可以预滤分离出来水分,但是由于增压器的吸力,最终还是会作用在滤芯22上,造成滤芯22的过早失效,造成用户使用成本的增加。而本实施例中通过上述两道预滤,可以有效解决上述问题。The pre-filtration of the air filter in the prior art cannot remove impurities such as rainwater and snow mixed in the gas, and the impurities will directly act on the
优选地,在一个实施例中,底盖30上还设置与排尘袋33,第二出口32与排尘袋33连接,通过排尘袋33将灰尘或其他杂质收集,以免直接排出的灰尘或其他杂质再次进入空滤器。Preferably, in one embodiment, the
进一步地,第一筒体10的设置使得空滤器的腔体体积增大,提升消声效果,可以减少进气系统中消声器的布置,进而节约成本。Further, the arrangement of the
可选地,第一筒体10布置成其轴向与车辆的竖向平行。优选地,在一个实施例中,第一筒体10和第二筒体20的径向沿线与靠近车辆纵向平行。将空滤器沿车辆的纵向布置可以减小空滤器中车辆中所占用的空间。Optionally, the
如图1所示,优选地,在一个实施例中,空滤器的底盖30呈不规则椭圆形,在空滤器安装时底盖30的长轴沿车辆的纵向布置,可以减小空滤器在整车中占用的空间。As shown in FIG. 1 , preferably, in one embodiment, the
现有技术中的空滤器在第二筒体内壁和滤芯之间留有旋流片的空间,使得空滤器占用整车的空间较大。而随着新型动力模式的发展和特殊改装的需求,底盘给各分组分配的可利用空间越来越小。因此,如图2所示,在一个实施例中,滤芯22的外径仅稍小于第二筒体20的内径,在滤芯22和第二筒体20之间仅留有气流通过的空间,取消现有技术中位于第二筒体内壁和滤芯之间的旋流片空间。因此,本实施例与现有技术相比,同等流量下该第二筒体20的直径减小,进一步减小占用整车的空间。The air filter in the prior art has a space for a swirl sheet between the inner wall of the second cylinder and the filter element, so that the air filter occupies a large space of the whole vehicle. With the development of new power modes and the need for special modifications, the available space allocated by the chassis to each group is getting smaller and smaller. Therefore, as shown in FIG. 2 , in one embodiment, the outer diameter of the
如图3所示,挡板14具有一预设高度,在一个优选地实施例中,第一筒体10的高度为挡板14的高度的1.5-2倍,如此,既可以使得挡板14以上的第一筒体10内壁足够气体撞击,实现有效分离,又可以使得第一储水槽的容积够大,在水量较大时,可以存水,水压变大,排水速度变大,可以及时排出积水。As shown in FIG. 3 , the
如图3所示,旋流片12的直径与气体进口11的直径相同。旋流片12的作用是使得进入第一筒体10的气体形成旋流而撞击第一筒体10的内壁。As shown in FIG. 3 , the diameter of the
如图3所示,第一筒体10靠近第一储水槽底部的位置处开设有第一出口13。优选地,第一筒体10的外壁上设置有第一排水结构15,该第一排水结构15与第一筒体10呈预设角度布置,且与第一筒体10靠近底盖30的部分的角度小于90°,如此,可以将从其中排出的水和灰尘的杂质向远离气体进口11的方向排出,避免分离出来的水和灰尘的杂质再次进入空滤器,保证了排出的可靠性。As shown in FIG. 3 , a
如图4所示,第二出口32设置在底盖30靠近滤芯22的位置上。As shown in FIG. 4 , the
优选地,第二出口32设置成与滤芯22之间在滤芯22的轴向上的距离大于第一阈值,以保证气体可以有返回上升的过程,进而将重量较大的水和灰尘等杂质留在第二储水槽31中。Preferably, the distance between the
可选地,第二筒体20的直径大于第一筒体10的直径。使得第二筒体20的容积大于第一筒体10,以此可以使得从第一筒体10流至第二筒体20的气体流速有所下降,使得滤芯22对气体的过滤更加彻底。Optionally, the diameter of the second
可选地,第二筒体20的高度大于第一筒体10的高度。使得第二筒体20的容积大于第一筒体10,以此可以使得从第一筒体10流至第二筒体20的气体流速有所下降,使得滤芯22对气体的过滤更加彻底。Optionally, the height of the second
特别地,本实用新型还提供了一种车辆,包括上述空滤器。同样可以起到提升预滤效果和减少占用整车空间的有益效果。In particular, the present invention also provides a vehicle including the above air filter. It can also have the beneficial effects of improving the pre-filtering effect and reducing the space occupied by the vehicle.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will recognize that although various exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, Numerous other variations or modifications consistent with the principles of the present invention are directly identified or derived from the disclosure of the present invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020226911.7U CN211549863U (en) | 2020-02-28 | 2020-02-28 | Air filter for a vehicle and vehicle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020226911.7U CN211549863U (en) | 2020-02-28 | 2020-02-28 | Air filter for a vehicle and vehicle |
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| CN211549863U true CN211549863U (en) | 2020-09-22 |
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| CN202020226911.7U Active CN211549863U (en) | 2020-02-28 | 2020-02-28 | Air filter for a vehicle and vehicle |
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| GR01 | Patent grant | ||
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Effective date of registration: 20211208 Address after: Room 612, building 1, 1760 Jiangling Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee after: ZHEJIANG GEELY NEW ENERGY COMMERCIAL VEHICLE GROUP Co.,Ltd. Patentee after: GEELY SICHUAN COMMERCIAL VEHICLE Co.,Ltd. Patentee after: JIANGXI GEELY NEW ENERGY COMMERCIAL VEHICLE Co.,Ltd. Patentee after: Zhejiang remote commercial vehicle R & D Co.,Ltd. Patentee after: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd. Address before: Room 612, building 1, 1760 Jiangling Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG GEELY NEW ENERGY COMMERCIAL VEHICLE GROUP Co.,Ltd. Patentee before: GEELY SICHUAN COMMERCIAL VEHICLE Co.,Ltd. Patentee before: JIANGXI GEELY NEW ENERGY COMMERCIAL VEHICLE Co.,Ltd. Patentee before: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd. |
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Address after: Room 612, building 1, 1760 Jiangling Road, Binjiang District, Hangzhou, Zhejiang 310000 Patentee after: Zhejiang Remote New Energy Commercial Vehicle Group Co.,Ltd. Country or region after: China Patentee after: GEELY SICHUAN COMMERCIAL VEHICLE Co.,Ltd. Patentee after: JIANGXI GEELY NEW ENERGY COMMERCIAL VEHICLE Co.,Ltd. Patentee after: Zhejiang remote commercial vehicle R & D Co.,Ltd. Patentee after: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd. Address before: Room 612, Building 1, No. 1760 Jiangling Road, Binjiang District, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG GEELY NEW ENERGY COMMERCIAL VEHICLE GROUP Co.,Ltd. Country or region before: China Patentee before: GEELY SICHUAN COMMERCIAL VEHICLE Co.,Ltd. Patentee before: JIANGXI GEELY NEW ENERGY COMMERCIAL VEHICLE Co.,Ltd. Patentee before: Zhejiang remote commercial vehicle R & D Co.,Ltd. Patentee before: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd. |