CN211545741U - A self-elevating tower crane using elevator guide rails - Google Patents
A self-elevating tower crane using elevator guide rails Download PDFInfo
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Abstract
本实用新型公开了一种利用电梯导轨的自升式塔吊,包括电梯井道和楼层,所述电梯井道内腔的两侧均固定连接有电梯导轨,电梯井道的内腔设置有塔吊主体,塔吊主体的两侧均固定连接有与电梯导轨配合使用的滑块,滑块远离塔吊主体的一侧贯穿至电梯导轨的内腔,塔吊主体背表面的底部固定连接有支撑壳体。本实用新型通过设置支撑壳体、承重壳体、转杆、连接板、第一螺杆、从动锥齿轮、主动锥齿轮、螺套、液压缸、第一双轴电机、通槽、支撑块、第二双轴电机、第二螺杆和支撑底座,解决了不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊安全性的问题。
The utility model discloses a self-elevating tower crane utilizing elevator guide rails, comprising an elevator shaft and a floor. The elevator guide rails are fixedly connected to both sides of the inner cavity of the elevator shaft, and the inner cavity of the elevator shaft is provided with a tower crane main body. Both sides of the elevator are fixedly connected with a slider used in conjunction with the elevator guide rail. The side of the slider away from the tower crane main body penetrates into the inner cavity of the elevator guide rail. The utility model is provided with a supporting casing, a load-bearing casing, a rotating rod, a connecting plate, a first screw rod, a driven bevel gear, a driving bevel gear, a screw sleeve, a hydraulic cylinder, a first biaxial motor, a through groove, a support block, The second biaxial motor, the second screw rod and the support base solve the problem of the continuous removal and installation of the bearing structure, which greatly increases the time required for construction, and there are certain safety hazards in manual installation and removal, which reduces the safety of tower cranes. sexual issues.
Description
技术领域technical field
本实用新型涉及塔吊技术领域,具体为一种利用电梯导轨的自升式塔吊。The utility model relates to the technical field of tower cranes, in particular to a self-elevating tower crane utilizing elevator guide rails.
背景技术Background technique
塔吊是建筑工地上最常用的一种起重设备,又名“塔式起重机”,以一节一节的接长(高)(简称“标准节”),用来吊施工用的钢筋、木楞、混凝土、钢管等施工的原材料,塔吊是工地上一种必不可少的设备,例如:中国专利公开了“一种利用电梯导轨的自升式塔吊”,专利号:201710038417.0,其自升的工作过程是:在二层楼板B的楼表面安装一个水平井字架,用水平撑杆穿过塔架变为水平撑杆放在水平井字架上;拆除一层的水平井字架,再放松液压夹具,升起液压系统的活塞,逐渐将整个塔吊上升一个典型的高度,同时用液压夹具将导轨夹紧,用水平井字架将塔架箍住夹紧,爬升工作完成,该设备中需不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊的安全性。Tower cranes are the most commonly used lifting equipment on construction sites, also known as "tower cranes". As raw materials for construction such as corrugated, concrete, and steel pipes, tower cranes are an indispensable equipment on the construction site. For example, the Chinese patent discloses "a self-elevating tower crane using elevator guide rails", patent number: 201710038417.0, its self-elevating The working process is: install a horizontal well frame on the floor surface of the second floor slab B, use a horizontal strut to pass through the tower to become a horizontal strut and place it on the horizontal well frame; remove the horizontal well frame on the first floor, Relax the hydraulic clamp, raise the piston of the hydraulic system, gradually raise the whole tower crane to a typical height, at the same time clamp the guide rail with the hydraulic clamp, clamp the tower with the horizontal well frame, and complete the climbing work. The continuous dismantling and installation of the bearing structure greatly increases the time required for construction, and there are certain safety hazards in manual installation and disassembly, which reduces the safety of the tower crane.
实用新型内容Utility model content
本实用新型的目的在于提供一种利用电梯导轨的自升式塔吊,具备可人工远程控制塔吊升降的优点,解决了不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊安全性的问题。The purpose of the utility model is to provide a self-elevating tower crane using elevator guide rails, which has the advantage of being able to manually control the lifting and lowering of the tower crane remotely, solves the problem of constantly dismantling and installing the bearing structure, greatly increasing the time required for construction, and There are certain safety hazards in manual installation and disassembly, which reduces the safety of tower cranes.
为实现上述目的,本实用新型提供如下技术方案:一种利用电梯导轨的自升式塔吊,包括电梯井道和楼层,所述电梯井道内腔的两侧均固定连接有电梯导轨,所述电梯井道的内腔设置有塔吊主体,所述塔吊主体的两侧均固定连接有与电梯导轨配合使用的滑块,所述滑块远离塔吊主体的一侧贯穿至电梯导轨的内腔,所述塔吊主体背表面的底部固定连接有支撑壳体,所述支撑壳体两侧表面的前后两侧均竖向开设有通槽,所述支撑壳体内腔底部的中心处固定连接有支撑底座,所述支撑底座的顶部固定连接有第一双轴电机,所述第一双轴电机的输出端固定连接有转杆,所述转杆的表面且远离第一双轴电机的一侧套设有主动锥齿轮,所述支撑壳体内腔前后两侧的顶部均设置有第一螺杆,横向两个第一螺杆相对的一侧套设有从动锥齿轮,所述第一螺杆的表面套设有螺套,两个螺套相反一侧的顶部固定连接有连接板,所述连接板的底部且远离第一螺杆的一侧固定连接有液压缸,所述塔吊主体背表面的底部且位于支撑壳体的顶部固定连接有承重壳体,所述承重壳体内腔底部的中心处固定连接有第二双轴电机,所述第二双轴电机的输出端固定连接有第二螺杆,所述第二螺杆的表面且位于承重壳体的内腔套设有支撑块,所述楼层的顶部设置有缓冲板。In order to achieve the above purpose, the utility model provides the following technical solutions: a self-elevating tower crane utilizing elevator guide rails, comprising elevator shafts and floors, both sides of the inner cavity of the elevator shafts are fixedly connected with elevator guide rails, and the elevator shafts The inner cavity of the tower crane is provided with a tower crane main body, the two sides of the tower crane main body are fixedly connected with a slider for use with the elevator guide rail, and the side of the slider away from the tower crane main body penetrates to the inner cavity of the elevator guide rail, and the tower crane main body The bottom of the back surface is fixedly connected with a support shell, the front and rear sides of the two sides of the support shell are vertically provided with through grooves, and the center of the bottom of the inner cavity of the support shell is fixedly connected with a support base. The top of the base is fixedly connected with a first biaxial motor, the output end of the first biaxial motor is fixedly connected with a rotating rod, and a driving bevel gear is sleeved on the surface of the rotating rod and on the side away from the first biaxial motor , the tops of the front and rear sides of the inner cavity of the support shell are provided with first screws, the opposite sides of the two first screws in the transverse direction are sleeved with driven bevel gears, and the surface of the first screws is sleeved with screw sleeves, The top of the opposite side of the two screw sleeves is fixedly connected with a connecting plate, the bottom of the connecting plate and the side away from the first screw rod is fixedly connected with a hydraulic cylinder, and the bottom of the back surface of the main body of the tower crane is located at the top of the support shell A load-bearing casing is fixedly connected, a second biaxial motor is fixedly connected to the center of the bottom of the inner cavity of the load-bearing casing, and a second screw rod is fixedly connected to the output end of the second biaxial motor, and the surface of the second screw rod is fixedly connected. A support block is sleeved in the inner cavity of the load-bearing shell, and a buffer plate is arranged on the top of the floor.
优选的,所述滑块的表面与电梯导轨的内壁滑动连接,所述主动锥齿轮的内圈与转杆的表面过盈配合。Preferably, the surface of the slider is slidably connected with the inner wall of the elevator guide rail, and the inner ring of the driving bevel gear is in interference fit with the surface of the rotating rod.
优选的,所述第一螺杆的数量为四个,横向两个第一螺杆表面的螺纹旋向相反。Preferably, the number of the first screws is four, and the screw threads on the surfaces of the two lateral first screws are opposite to each other.
优选的,所述从动锥齿轮的内圈与第一螺杆的表面过盈配合,所述第一螺杆的表面与螺套的连接处螺纹连接。Preferably, the inner ring of the driven bevel gear is in interference fit with the surface of the first screw, and the surface of the first screw is threadedly connected to the connection of the screw sleeve.
优选的,所述第二螺杆的表面与支撑块的连接处螺纹连接,所述支撑块的表面与承重壳体的内壁滑动连接,所述缓冲板的顶部贯穿设置有内六角螺栓,内六角螺栓的底部贯穿楼层。Preferably, the surface of the second screw is threadedly connected to the connection of the support block, the surface of the support block is slidably connected to the inner wall of the load-bearing housing, and the top of the buffer plate is provided with a hexagon socket head bolt. The bottom runs through the floor.
优选的,所述转杆的表面活动套设有第一支撑杆,所述第一螺杆的两侧均活动套设有第二支撑杆,第一支撑杆和第二支撑杆的底部均与支撑壳体内腔的底部固定连接。Preferably, a first support rod is movably sleeved on the surface of the rotating rod, a second support rod is movably sleeved on both sides of the first screw rod, and the bottoms of the first support rod and the second support rod are connected to the support rod. The bottom of the inner cavity of the housing is fixedly connected.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型通过设置支撑壳体、承重壳体、转杆、连接板、第一螺杆、从动锥齿轮、主动锥齿轮、螺套、液压缸、第一双轴电机、通槽、支撑块、第二双轴电机、第二螺杆和支撑底座,解决了不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊安全性的问题。1. The utility model is equipped with a support shell, a load-bearing shell, a rotating rod, a connecting plate, a first screw, a driven bevel gear, a driving bevel gear, a screw sleeve, a hydraulic cylinder, a first biaxial motor, a through slot, a support The block, the second biaxial motor, the second screw and the support base solve the problem of the continuous dismantling and installation of the bearing structure, which greatly increases the time required for construction, and there are certain safety hazards in manual installation and disassembly, reducing the cost of Tower crane safety issues.
2、本实用新型通过设置滑块,能够在电梯导轨内滑动,防止塔吊主体在上升过程中产生晃动,通过设置缓冲板,能够起到缓冲保护的作用,防止液压缸或支撑块破坏楼层的表面,通过设置第一支撑杆和第二支撑杆,能够分别对转杆和第一螺杆起到稳定支撑的作用,通过设置连接板,能够起到连接液压缸和螺套的作用,且在液压缸伸出时,与通槽内腔的顶部接触,起到支撑的作用,通过设置横向两个第一螺杆的螺纹旋向相反,能够使得横向两个螺套同时向右或向左移动。2. By setting the slider, the utility model can slide in the elevator guide rail to prevent the main body of the tower crane from shaking during the rising process. By setting the buffer plate, it can play the role of buffer protection and prevent the hydraulic cylinder or the support block from damaging the surface of the floor. , By setting the first support rod and the second support rod, the rotating rod and the first screw can be stably supported respectively. By setting the connecting plate, it can play the role of connecting the hydraulic cylinder and the screw sleeve, and in the hydraulic cylinder When extending, it contacts with the top of the inner cavity of the through groove and plays a supporting role.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型支撑壳体结构俯视剖视图;Fig. 2 is the top sectional view of the supporting shell structure of the present invention;
图3为本实用新型承重壳体结构俯视剖视图;Fig. 3 is the top sectional view of the load-bearing housing structure of the utility model;
图4为本实用新型支撑壳体结构正视剖视图。FIG. 4 is a front cross-sectional view of the supporting shell structure of the present invention.
图中:1电梯井道、2塔吊主体、3支撑壳体、4电梯导轨、5楼层、6缓冲板、7承重壳体、8滑块、9转杆、10连接板、11第一螺杆、12从动锥齿轮、13主动锥齿轮、14螺套、15液压缸、16第一双轴电机、17通槽、18支撑块、19第二双轴电机、20第二螺杆、21支撑底座。In the figure: 1 elevator shaft, 2 tower crane main body, 3 support shell, 4 elevator guide rail, 5 floor, 6 buffer plate, 7 load-bearing shell, 8 slider, 9 rotating rod, 10 connecting plate, 11 first screw, 12 Driven bevel gear, 13 drive bevel gear, 14 screw sleeve, 15 hydraulic cylinder, 16 first biaxial motor, 17 through slot, 18 support block, 19 second biaxial motor, 20 second screw, 21 support base.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,一种利用电梯导轨的自升式塔吊,包括电梯井道1和楼层5,电梯井道1内腔的两侧均固定连接有电梯导轨4,电梯井道1的内腔设置有塔吊主体2,塔吊主体2的两侧均固定连接有与电梯导轨4配合使用的滑块8,滑块8远离塔吊主体2的一侧贯穿至电梯导轨4的内腔,滑块8的表面与电梯导轨4的内壁滑动连接,通过设置滑块8,能够在电梯导轨4内滑动,防止塔吊主体2在上升过程中产生晃动,塔吊主体2背表面的底部固定连接有支撑壳体3,支撑壳体3两侧表面的前后两侧均竖向开设有通槽17,支撑壳体3内腔底部的中心处固定连接有支撑底座21,支撑底座21的顶部固定连接有第一双轴电机16,第一双轴电机16的输出端固定连接有转杆9,转杆9的表面且远离第一双轴电机16的一侧套设有主动锥齿轮13,主动锥齿轮13的内圈与转杆9的表面过盈配合,支撑壳体3内腔前后两侧的顶部均设置有第一螺杆11,第一螺杆11的数量为四个,横向两个第一螺杆11表面的螺纹旋向相反,通过设置横向两个第一螺杆11的螺纹旋向相反,能够使得横向两个螺套14同时向右或向左移动,横向两个第一螺杆11相对的一侧套设有从动锥齿轮12,从动锥齿轮12的内圈与第一螺杆11的表面过盈配合,第一螺杆11的表面套设有螺套14,第一螺杆11的表面与螺套14的连接处螺纹连接,两个螺套14相反一侧的顶部固定连接有连接板10,通过设置连接板10,能够起到连接液压缸15和螺套14的作用,且在液压缸15伸出时,与通槽17内腔的顶部接触,起到支撑的作用,连接板10的底部且远离第一螺杆11的一侧固定连接有液压缸15,转杆9的表面活动套设有第一支撑杆,第一螺杆11的两侧均活动套设有第二支撑杆,第一支撑杆和第二支撑杆的底部均与支撑壳体3内腔的底部固定连接,通过设置第一支撑杆和第二支撑杆,能够分别对转杆9和第一螺杆11起到稳定支撑的作用,塔吊主体2背表面的底部且位于支撑壳体3的顶部固定连接有承重壳体7,承重壳体7内腔底部的中心处固定连接有第二双轴电机19,第二双轴电机19的输出端固定连接有第二螺杆20,第二螺杆20的表面且位于承重壳体7的内腔套设有支撑块18,第二螺杆20的表面与支撑块18的连接处螺纹连接,支撑块18的表面与承重壳体7的内壁滑动连接,楼层5的顶部设置有缓冲板6,缓冲板6的顶部贯穿设置有内六角螺栓,内六角螺栓的底部贯穿楼层5,通过设置缓冲板6,能够起到缓冲保护的作用,防止液压缸15或支撑块18破坏楼层5的表面,通过设置支撑壳体3、承重壳体7、转杆9、连接板10、第一螺杆11、从动锥齿轮12、主动锥齿轮13、螺套14、液压缸15、第一双轴电机16、通槽17、支撑块18、第二双轴电机19、第二螺杆20和支撑底座21,解决了不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊安全性的问题。Please refer to Figure 1-4, a self-elevating tower crane using elevator guide rails, including
使用时,根据楼层之间的高度,选择安装支撑壳体3和承重壳体7,使得支撑壳体3的底部与承重壳体7的底部之间的高度与楼层的高度相等,通过内六角螺栓将缓冲板6固定在楼层5的顶部,一层施工完成后,通过外设控制器控制第一双轴电机16工作,使得转杆9正转,带动主动锥齿轮13正转,使得从动锥齿轮12转动,带动第一螺杆11转动,使得螺套14逐渐向外移动,带动连接板10向外移动,使得液压缸15向外移动,液压缸15通过通槽17移出至缓冲板6的顶部,与缓冲板6的顶部接触,移动完成后,通过外设控制器控制液压缸15伸出,使得支撑壳体3向上移动,带动塔吊主体2向上移动,使得承重壳体7向上移动,上升完成后,通过外设控制器控制第二双轴电机19工作,使得第二螺杆20转动,使得支撑块18逐渐向外移动,使得支撑块18的底部与第二层缓冲板6的顶部接触,实现稳定支撑,通过外设控制器控制液压缸15收缩,收缩完成后,通过外设控制器控制器第一双轴电机16工作,使得转杆9反转,使得液压缸15向内移动,进入支撑壳体3的内腔,此时支撑壳体3的底部与二层缓冲板6的顶部处于同一水平线,可对二层施工,二层施工完成后,重复上述过程,实现塔吊升高施工。When in use, according to the height between floors, choose and install the
本申请文件中使用到各类部件均为标准件,可以从市场上购买,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉和焊接等常规手段,机械、零件和电器设备均采用现有技术中的常规型号,该文中出现的设备采用380V电压供电,电路连接采用现有技术中常规的连接方式,在此不再作出具体叙述。All kinds of components used in this application document are standard parts, which can be purchased from the market. The specific connection methods of each part adopt conventional methods such as mature bolts, rivets and welding in the prior art. The conventional models in the prior art are used, the devices appearing in this article are powered by 380V voltage, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
综上所述:该利用电梯导轨的自升式塔吊,通过设置支撑壳体3、承重壳体7、转杆9、连接板10、第一螺杆11、从动锥齿轮12、主动锥齿轮13、螺套14、液压缸15、第一双轴电机16、通槽17、支撑块18、第二双轴电机19、第二螺杆20和支撑底座21,解决了不断的将承座结构拆除和安装,大大增加了施工所需要的时间,且人工进行安装和拆卸存在一定的安全隐患,降低了塔吊安全性的问题。To sum up, the self-elevating tower crane using the elevator guide rail is provided with the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113896124A (en) * | 2021-11-23 | 2022-01-07 | 中国建筑第四工程局有限公司 | Super high-rise tower crane bottom attached hydraulic self-climbing hard protection platform, installation process and climbing method thereof |
| WO2022271114A1 (en) * | 2021-06-25 | 2022-12-29 | Arnikon Muhendislik Yapi Makine Sanayi Ve Ticaret Limited Sirketi | Rising tower crane in elevator hole |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022271114A1 (en) * | 2021-06-25 | 2022-12-29 | Arnikon Muhendislik Yapi Makine Sanayi Ve Ticaret Limited Sirketi | Rising tower crane in elevator hole |
| CN113896124A (en) * | 2021-11-23 | 2022-01-07 | 中国建筑第四工程局有限公司 | Super high-rise tower crane bottom attached hydraulic self-climbing hard protection platform, installation process and climbing method thereof |
| CN113896124B (en) * | 2021-11-23 | 2024-04-19 | 中国建筑第四工程局有限公司 | Attached hydraulic self-climbing hard protection platform at bottom of super high-rise tower crane, mounting process and climbing method thereof |
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