CN211542508U - Wear-resisting detachable ball press compression roller - Google Patents
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- CN211542508U CN211542508U CN201922340652.0U CN201922340652U CN211542508U CN 211542508 U CN211542508 U CN 211542508U CN 201922340652 U CN201922340652 U CN 201922340652U CN 211542508 U CN211542508 U CN 211542508U
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Abstract
本实用新型公开一种耐磨可拆卸式的压球机压辊,包括辊轴和套设在该辊轴上的带有球窝的辊套,辊套和辊轴之间通过辊套滑动件滑动连接;辊套滑动件包括滑动连接的内环座和外环座,内环座的内环面与辊轴固定连接,外环座的外环面与辊套的内表面固定连接,围绕辊轴固定安装有多个径向固定件,径向固定件的伸出端与外环座可拆卸连接。与现有技术相比,本方案从结构上完全避免了铸造缺陷和热处理裂纹产生因素,并且压球辊组装和拆卸较为方便,可以有效避免辊套与辊轴之间发生轴向移动和相对转动,还可以依靠压球机自身对球团的压力实现脱模,实现球团的高效脱模,降低球窝大小以及深度对脱模的影响系数,大大提高了压球机的通用性。
The utility model discloses a wear-resistant and detachable ball press roller, which comprises a roller shaft and a roller sleeve with ball sockets sleeved on the roller shaft. Between the roller sleeve and the roller shaft, a roller sleeve sliding member passes Sliding connection; the roller sleeve sliding part includes an inner ring seat and an outer ring seat which are slidably connected, the inner ring surface of the inner ring seat is fixedly connected with the roller shaft, and the outer ring surface of the outer ring seat is fixedly connected with the inner surface of the roller sleeve, surrounding the roller The shaft is fixedly installed with a plurality of radial fixing pieces, and the extending ends of the radial fixing pieces are detachably connected with the outer ring seat. Compared with the prior art, this solution completely avoids casting defects and heat treatment cracks from the structure, and the assembly and disassembly of the ball pressing roller are more convenient, and the axial movement and relative rotation between the roller sleeve and the roller shaft can be effectively avoided. , It can also rely on the pressure of the ball press itself to realize the demoulding, realize the efficient demoulding of the pellets, reduce the influence coefficient of the size and depth of the ball socket on the demoulding, and greatly improve the versatility of the ball press.
Description
技术领域technical field
本实用新型涉及冷压球团加工技术领域,特别涉及一种耐磨可拆卸式的压球机压辊。The utility model relates to the technical field of cold-pressed pellet processing, in particular to a wear-resistant and detachable pressing roller of a ball press.
背景技术Background technique
在冷压球团生产中,压球机主要用于压制难以成型的粉状物料,如用来压制煤粉、铁粉、铝粉、矿渣等各种粉末和废料,将粉料经喂料机送入到对辊式高压压球机辊子之间辊压,由于辊面上制作了很多球窝,混合料通过辊子后就能被压成球团。经压球机制作成型后的成品球强度大,方便运输,而且节能环保,提高了对废料的利用率,具有良好的经济效益和社会效益。压球机的主要结构包括给料部分,传动部分和成型部分。其中,给料部分主要是实现定量给料来保证物料均匀进入对辊间;传动部分一般由电动机、三角形带、减速机、开式齿轮、压辊组成;成型部分主要指主机部分,核心部分是压辊。压球辊是对辊式压球机最重要的部件,同时也是工况条件较恶劣、磨损严重的部件,需要经常维修和更换。压球辊的结构方式有:整体式;轮毂式;复合式。In the production of cold-pressed pellets, the briquette machine is mainly used for pressing powdery materials that are difficult to form, such as coal powder, iron powder, aluminum powder, slag and other powders and wastes. It is sent to the rollers of the double-roller high pressure briquetting machine for rolling. Since many ball sockets are made on the surface of the rollers, the mixture can be pressed into pellets after passing through the rollers. The finished balls formed by the briquetting machine have high strength, convenient transportation, energy saving and environmental protection, improve the utilization rate of waste materials, and have good economic and social benefits. The main structure of the briquetting machine includes the feeding part, the transmission part and the forming part. Among them, the feeding part mainly realizes quantitative feeding to ensure that the material enters the pair of rollers evenly; the transmission part is generally composed of a motor, a triangular belt, a reducer, an open gear, and a pressure roller; the forming part mainly refers to the host part, and the core part is Pressure roller. The briquetting roller is the most important part of the roller briquetting machine, and it is also the part with severe working conditions and serious wear, which requires frequent maintenance and replacement. The structure of the briquetting roller includes: integral type; hub type; composite type.
整体式是对体型较大的压球辊,用同种材料整体制造即浪费材料又使铸造和热处理困难,一般很少采用。轮毂式是目前应用最多的一种,但也存在轮毂部分铸造时容易产生疏松等缺陷、热处理时因收缩不均容易产生裂纹。复合式是在轮毂式基础上加一个耐磨外圈,但是如何形成内外圈之间的良好配合是关键,一般采用微过赢或在内外圈间隙中灌低熔点金属,但都会使装配和拆卸较难,一般在生产现场很难实施;并且压球辊的球窝球形大小,深度选择不合理,容易造成难以脱模,存在卡窝故障,会影响正常的生产。The integral type is for the larger briquetting roller, which is made of the same material as a whole, which wastes the material and makes casting and heat treatment difficult. Generally, it is rarely used. The wheel hub type is currently the most widely used one, but there are also defects such as looseness that are prone to occur when the hub part is cast, and cracks are prone to occur due to uneven shrinkage during heat treatment. The composite type is to add a wear-resistant outer ring on the basis of the hub type, but how to form a good fit between the inner and outer rings is the key. Generally, a micro-pass win or a low melting point metal is poured into the gap between the inner and outer rings, but it will make assembly and disassembly. It is difficult, and it is generally difficult to implement in the production site; and the spherical size of the ball socket of the ball pressing roller and the unreasonable selection of the depth are easy to cause difficulty in demoulding, and there is a cavity failure, which will affect normal production.
实用新型内容Utility model content
为解决以上技术问题,本实用新型提供一种耐磨可拆卸式的压球机压辊,解决了避免铸造缺陷和热处理产生裂纹,安装和拆卸困难以及球团脱膜困难等问题。In order to solve the above technical problems, the utility model provides a wear-resistant and detachable ball press roller, which solves the problems of avoiding casting defects and cracks caused by heat treatment, difficulty in installation and disassembly, and difficulty in releasing the pellets.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
耐磨可拆卸式的压球机压辊,关键在于:包括辊轴和套设在该辊轴上的带有球窝的辊套,所述辊套和辊轴之间通过辊套滑动件滑动连接;The key point of the wear-resistant and detachable ball press roller is: it includes a roller shaft and a roller sleeve with a ball socket sleeved on the roller shaft, and the roller sleeve and the roller shaft slide through the roller sleeve sliding parts. connect;
所述辊套滑动件包括滑动连接的内环座和外环座,所述内环座的内环面与所述辊轴固定连接,所述外环座的外环面与所述辊套的内表面固定连接,围绕所述辊轴固定安装有多个径向固定件,所述径向固定件的伸出端与所述外环座可拆卸连接。The roller sleeve sliding member includes an inner ring seat and an outer ring seat that are slidably connected, the inner ring surface of the inner ring seat is fixedly connected with the roller shaft, and the outer ring surface of the outer ring seat is connected with the roller sleeve. The inner surface is fixedly connected, a plurality of radial fixing pieces are fixedly installed around the roller shaft, and the protruding ends of the radial fixing pieces are detachably connected with the outer ring seat.
以上方案的有益效果是外环座带动辊套在内环座上滑动,从而使辊套与辊轴套接,当外环座与内环座重合后,径向固定件与外环座卡接,防止辊套与辊轴之间发生轴向移动;当需要更换辊套时,将径向固定件与外环座分开,拉动辊套沿着辊轴轴向滑动,直至与辊轴分离。The beneficial effect of the above scheme is that the outer ring seat drives the roller sleeve to slide on the inner ring seat, so that the roller sleeve is sleeved with the roller shaft. When the outer ring seat and the inner ring seat are overlapped, the radial fixing member is clamped with the outer ring seat , to prevent the axial movement between the roller sleeve and the roller shaft; when the roller sleeve needs to be replaced, separate the radial fixing piece from the outer ring seat, and pull the roller sleeve to slide axially along the roller shaft until it is separated from the roller shaft.
优选的,所述径向固定件为八个,八个所述径向固定件两两正对设置在所述内环座的两侧,位于所述内环座一侧的四个所述径向固定件围绕所述辊轴均匀设置。Preferably, the number of the radial fixing members is eight, and the eight radial fixing members are arranged on both sides of the inner ring seat facing each other, and the four radial fixing members located on one side of the inner ring seat are opposite to each other. The direction fixing pieces are evenly arranged around the roller axis.
该方案的效果是进一步提高径向固定件与外环座卡接的稳定性。The effect of this solution is to further improve the stability of the radial fixing piece being clamped with the outer ring seat.
优选的,所述内环座和外环座的长度均与所述辊套的长度相同,所述径向固定件包括固定安装在所述辊轴上的固定座和固定安装在所述外环座端面上的卡接座,所述固定座的伸出端面上径向开设有插槽,所述卡接座上开设有插孔,所述插孔和插槽中螺纹连接有同一个螺栓。Preferably, the lengths of the inner ring seat and the outer ring seat are the same as the length of the roller sleeve, and the radial fixing member includes a fixing seat fixedly installed on the roller shaft and a fixing seat fixedly installed on the outer ring The clamping seat on the end face of the seat, the extending end face of the fixed seat is radially provided with a slot, the clamping seat is provided with an insertion hole, and the insertion hole and the slot are threadedly connected with the same bolt.
该方案的效果是可以方便的通过螺栓将卡接座和固定座卡接或分开,实现装配的便捷性。The effect of the solution is that the clamping seat and the fixing seat can be easily clamped or separated by bolts, so as to realize the convenience of assembly.
优选的,所述内环座的外环面上轴向开设有多个滑槽,所述滑槽中滑动安装有滑块,所述滑块与所述外环座的内环面上固定连接,所述固定座与所述内环座的端面固定连接。Preferably, a plurality of sliding grooves are axially opened on the outer ring surface of the inner ring seat, sliding blocks are slidably installed in the sliding grooves, and the sliding blocks are fixedly connected to the inner ring surface of the outer ring seat , the fixed seat is fixedly connected with the end face of the inner ring seat.
该方案的效果是可以提高外环座沿内环座长度方向滑动时的稳定性,以及防止在转动过程中,外环座与内环座之间发生相对转动。The effect of this solution is to improve the stability of the outer ring seat when sliding along the length direction of the inner ring seat, and to prevent relative rotation between the outer ring seat and the inner ring seat during the rotation process.
优选的,所述滑槽有八个,八个所述滑槽均匀设置在所述内环座的外环面上,所述滑块的长度与所述滑槽的长度一致。Preferably, there are eight said sliding grooves, and the eight said sliding grooves are evenly arranged on the outer ring surface of the inner ring seat, and the length of the sliding block is the same as that of the sliding grooves.
该方案的效果是进一步提高轴向滑动的稳定性及转动过程中的稳定性。The effect of this solution is to further improve the stability of axial sliding and the stability during rotation.
优选的,所述球窝沿辊套轴向的剖面形状为相对的渐开线形成的倒置的水滴形状,球窝口部形状为长圆形。Preferably, the cross-sectional shape of the ball socket along the axial direction of the roller sleeve is an inverted water drop shape formed by opposite involutes, and the shape of the mouth of the ball socket is an oval.
该方案的效果是可以利用脱模压力,实现球团的高效脱模。The effect of this solution is that the demolding pressure can be used to achieve efficient demolding of the pellets.
优选的,所述的球窝尺寸为长度35-45mm,宽度28-35mm,深度6-15mm。Preferably, the size of the ball socket is 35-45mm in length, 28-35mm in width, and 6-15mm in depth.
该方案的效果是扩大对原料的适应性及提高了压球机的通用性。The effect of this scheme is to expand the adaptability to raw materials and improve the versatility of the briquetting machine.
有益效果:与现有技术相比,本实用新型提供的耐磨可拆卸式的压球机压辊,从结构上完全避免了铸造缺陷和热处理裂纹产生因素,并且压球辊组装和拆卸较为方便,可以有效避免辊套与辊轴之间发生轴向移动和相对转动,还可以依靠压球机自身对球团的压力实现脱模,实现球团的高效脱模,降低球窝大小以及深度对脱模的影响系数,大大提高了压球机的通用性。Beneficial effects: Compared with the prior art, the wear-resistant and detachable ball press roller provided by the utility model completely avoids casting defects and heat treatment cracks from the structure, and the ball press roller is more convenient to assemble and disassemble , which can effectively avoid the axial movement and relative rotation between the roller sleeve and the roller shaft, and can also rely on the pressure of the briquetting machine itself to achieve demoulding, achieve efficient demoulding of the pellets, and reduce the size and depth of the ball socket. The influence coefficient of demoulding greatly improves the versatility of the briquetting machine.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为图2的另一使用状态图。FIG. 3 is another use state diagram of FIG. 2 .
具体实施方式Detailed ways
为使本领域技术人员更好的理解本实用新型的技术方案,下面结合附表和具体实施方式对本实用新型作详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention is described in detail below in conjunction with the accompanying tables and specific embodiments.
实施例Example
如图1-3所示,耐磨可拆卸式的压球机压辊,包括辊轴1和套设在该辊轴1上的带有球窝的辊套2,所述球窝沿辊套2轴向的剖面形状为相对的渐开线形成的倒置的水滴形状,述球窝口部形状为长圆形,所述的球窝尺寸为长度35-45mm,宽度28-35mm,深度6-15mm;所述辊套2和辊轴1之间通过辊套滑动件3滑动连接;所述辊套滑动件3包括滑动连接的内环座31和外环座32,所述内环座31和外环座32的长度均与所述辊套2的长度相同,所述内环座31的内环面与所述辊轴1固定连接,所述外环座32的外环面与所述辊套2的内表面固定连接,所述内环座31的外环面上轴向开设有八个滑槽,八个所述滑槽均匀设置在所述内环座31的外环面上,所述滑块33的长度与所述滑槽的长度一致,所述滑槽中滑动安装有滑块33,所述滑块33与所述外环座32的内环面上固定连接;As shown in Figures 1-3, the wear-resistant and detachable ball press roller includes a
围绕所述辊轴1固定安装有八个径向固定件4,八个所述径向固定件4两两正对设置在所述内环座31的两侧,位于所述内环座31一侧的四个所述径向固定件4围绕所述辊轴1均匀设置,所述径向固定件4的伸出端与所述外环座32可拆卸连接;Eight
图1和图3中可以看到,所述径向固定件4包括固定安装在所述辊轴1上的固定座41和固定安装在所述外环座32端面上的卡接座42,所述固定座41的伸出端面上径向开设有插槽43,所述固定座41与所述内环座31的端面固定连接,所述卡接座42上开设有插孔44,所述插孔44和插槽43中螺纹连接有同一个螺栓45。As can be seen in FIG. 1 and FIG. 3 , the
当需要更换辊套2时,只需取出螺栓45,拉动辊套2沿着辊轴1的轴向滑动直至辊套2与辊轴1脱离,然后将新的辊套2的外环座32与辊轴1上的内环座31对应连接,推动新的辊套2沿着辊轴1的轴向滑动,直至插孔44和插槽43重合后,将螺栓45插入锁紧。When it is necessary to replace the
最后需要说明,上述描述仅为本实用新型的优选实施例,本领域的技术人员在本实用新型的启示下,在不违背本实用新型宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those skilled in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113351302A (en) * | 2021-06-21 | 2021-09-07 | 马鞍山格林环保科技有限公司 | Roller sleeve with dismounting auxiliary mechanism and roller press |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113351302A (en) * | 2021-06-21 | 2021-09-07 | 马鞍山格林环保科技有限公司 | Roller sleeve with dismounting auxiliary mechanism and roller press |
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Address after: Building 1-6, No. 104 Cuibai Road, Dadukou District, Chongqing, China 400084 Patentee after: Chongqing Zhenyan Energy Conservation and Environmental Protection Technology Co.,Ltd. Country or region after: China Address before: No.1 Jinqiao Road, Dadukou District, Chongqing Patentee before: CHONGQING ZHENYAN ENERGY SAVING ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Country or region before: China |
