CN211542221U - Water gap cutting device - Google Patents

Water gap cutting device Download PDF

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Publication number
CN211542221U
CN211542221U CN201921854269.0U CN201921854269U CN211542221U CN 211542221 U CN211542221 U CN 211542221U CN 201921854269 U CN201921854269 U CN 201921854269U CN 211542221 U CN211542221 U CN 211542221U
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unit
positioning
seat
workpiece
cutter
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朱芳玲
周作坤
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Dongguan Zhihao Photoelectric Technology Co ltd
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Dongguan Zhihao Photoelectric Technology Co ltd
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Abstract

The utility model relates to a cut mouth of a river device, include: go up mould subassembly and lower mould subassembly. Go up the mould subassembly and include: a blanking unit and an upper driving unit; the blank unit includes: the device comprises a driving plate, an upper cutter and a prepressing plate; a first elastic piece is arranged between the driving plate and the prepressing plate; the extrusion surface of the prepressing plate is arranged in a profiling structure; the lower die assembly includes: a positioning unit; the positioning unit includes: a positioning seat and a lower cutter; the bearing surface of the positioning seat is arranged in a profiling structure; the lower cutter is used for separating a water gap of the workpiece from the positioning seat; the lower cutter is provided with a bayonet for positioning a water gap of a workpiece. Above-mentioned cut mouth of a river device utilizes the positioning seat of profile modeling to fix a position the work piece, sets up the lower cutter that can fix a position the mouth of a river of work piece accuracy, compresses tightly the back on the positioning seat through the pre-compressed plate of profile modeling with the work piece, utilizes the mouth of a river of last cutter with the work piece to cut, realizes mechanized operation, improves work efficiency to the shape and the position of the mouth of a river that cuts are stable and accurate, are favorable to the quality management and control of product.

Description

切水口装置Water cutting device

技术领域technical field

本实用新型涉及工业加工设备技术领域,特别是涉及一种切水口装置。The utility model relates to the technical field of industrial processing equipment, in particular to a water cutting device.

背景技术Background technique

在工业生产中,经常会采用注塑成型工艺来制作工件,其通过将热熔的塑胶原料加压注入到成型模具中,塑胶原料在成型模具的成型腔中冷却成型后得到预设形状的工件。基于流道设计或者定位的需求,工件在注塑成型后往往会残留多余的水口。因此,在工件注塑成型后,需要将工件上的水口切除。In industrial production, the injection molding process is often used to make workpieces. The hot-melt plastic material is injected into the molding mold under pressure, and the plastic material is cooled and formed in the molding cavity of the molding mold to obtain a workpiece with a preset shape. Based on the requirements of runner design or positioning, the workpiece often has redundant nozzles after injection molding. Therefore, after the workpiece is injection-molded, the nozzle on the workpiece needs to be cut off.

传统的水口切除主要是在工件出模后,通过人工手工剪切。这种切水口的方式的弊端在于,人工作业容易产生疲劳,导致工作效率降低,而且水口裁切会因为工人的熟练度和当前的作业状态而出现波动,导致裁切的水口的形状和位置会千变万化,不利于产品的质量管控。The traditional nozzle cutting is mainly manual cutting after the workpiece is released from the mold. The disadvantage of this method of runner cutting is that manual operation is prone to fatigue, resulting in reduced work efficiency, and the runner cutting will fluctuate due to the proficiency of the worker and the current operating state, resulting in the shape and position of the runner to be cut. It will be ever-changing, which is not conducive to the quality control of products.

实用新型内容Utility model content

基于此,本实用新型提供一种切水口装置,利用仿形的定位座对工件进行定位,并且设置可以将工件的水口精确定位的下切刀,通过仿形的预压板将工件压紧在定位座上后,利用上切刀将工件的水口裁切,实现机械化作业,提高工作效率,并且裁切的水口的形状和位置稳定和精确,有利于产品的质量管控。Based on this, the utility model provides a nozzle device, which utilizes a contoured positioning seat to position the workpiece, and a lower cutter that can precisely locate the nozzle of the workpiece is provided, and the contoured pre-pressing plate presses the workpiece on the positioning seat. After loading, use the upper cutter to cut the nozzle of the workpiece to realize mechanized operation and improve work efficiency, and the shape and position of the nozzle to be cut are stable and accurate, which is conducive to product quality control.

一种切水口装置,包括:A water cutting device, comprising:

上模组件;上模组件包括:切料单元和连接切料单元的上驱动单元;切料单元包括:连接上驱动单元的驱动板、连接驱动板的上切刀、以及连接驱动板的预压板;驱动板与预压板之间设有第一弹性件;预压板的挤压面为仿形结构设置;以及The upper die assembly; the upper die assembly includes: a cutting unit and an upper driving unit connected to the cutting unit; the cutting unit includes: a driving board connected to the upper driving unit, an upper cutter connected to the driving board, and a a pre-pressing plate; a first elastic member is arranged between the driving plate and the pre-pressing plate; the extrusion surface of the pre-pressing plate is a profiling structure; and

相对上模组件设置的下模组件;下模组件包括:定位单元;定位单元包括:平行预压板设置的定位座和连接定位座的下切刀;定位座的承载面为仿形结构设置;下切刀与上切刀相对设置;下切刀用于将工件的水口与定位座隔开;下切刀设有用于定位工件的水口的卡口。The lower die assembly is arranged relative to the upper die assembly; the lower die assembly includes: a positioning unit; the positioning unit includes: a positioning seat arranged parallel to the pre-pressing plate and a lower cutting knife connected to the positioning seat; the bearing surface of the positioning seat is provided with a profiling structure The lower cutter is arranged opposite to the upper cutter; the lower cutter is used to separate the nozzle of the workpiece from the positioning seat; the lower cutter is provided with a bayonet for positioning the nozzle of the workpiece.

上述切水口装置,工作时,将工件放置于下模组件的定位单元中,通过仿形的定位座将工件定位,并且利用下切刀将工件的水口与定位座隔开,并且工件的水口被下切刀上的卡口卡接定位。接着,上模组件中的上驱动单元带动驱动板下移,进而带动上切刀和预压板下移。仿形预压板先于上切刀与工件接触并且将工件压紧在定位座上,并且随着驱动板的进一步下移,第一弹性件被压缩,上切刀裁切工件的水口。通过上述设计,利用仿形的定位座对工件进行定位,并且设置可以将工件的水口精确定位的下切刀,通过仿形的预压板将工件压紧在定位座上后,利用上切刀将工件的水口裁切,实现机械化作业,提高工作效率,并且裁切的水口的形状和位置稳定和精确,有利于产品的质量管控。The above-mentioned nozzle device, when working, places the workpiece in the positioning unit of the lower die assembly, locates the workpiece through the contoured positioning seat, and uses the lower cutter to separate the nozzle of the workpiece from the positioning seat, and the nozzle of the workpiece is blocked. The bayonet on the lower cutter snaps into place. Next, the upper drive unit in the upper die assembly drives the drive plate to move down, and then drives the upper cutter and the pre-pressing plate to move down. The profiling pre-pressing plate contacts the workpiece before the upper cutter and presses the workpiece on the positioning seat, and with the further downward movement of the driving plate, the first elastic member is compressed, and the upper cutter cuts the nozzle of the workpiece. Through the above design, the workpiece is positioned by the contoured positioning seat, and a lower cutter that can precisely locate the nozzle of the workpiece is provided. The cutting nozzle can realize mechanized operation, improve work efficiency, and the shape and position of the nozzle to be cut are stable and accurate, which is conducive to the quality control of products.

在其中一个实施例中,驱动板还设有导正销,定位单元设有接插导正销的导正孔;或,定位单元还设有导正销,驱动板设有接插导正销的导正孔。当上切刀与下切刀咬合前,导正销与导正孔先行接插,从而保证上切刀与下切刀能够准确地咬合。In one of the embodiments, the driving board is further provided with a guide pin, and the positioning unit is provided with a guide hole for connecting the guide pin; or, the positioning unit is further provided with a guide pin, and the drive board is provided with a guide pin for connecting guide hole. Before the upper cutter and the lower cutter are engaged, the guide pin and the guide hole are connected first, so as to ensure that the upper cutter and the lower cutter can be accurately engaged.

在其中一个实施例中,上切刀包括:位于驱动板外侧的上刀刃、穿设在上刀刃与驱动板之间的第一可调螺栓、以及位于上刀刃与驱动板之间的第二弹性件;下切刀包括:位于定位座的外侧的下刀刃、穿设在下刀刃与定位座之间的第二可调螺栓、以及位于下刀刃与定位座之间的第三弹性件;卡口设置于下刀刃上。通过第一可调螺栓和第二弹性件,可以调节上刀刃的位置以匹配工件的水口的位置。通过第二可调螺栓和第三弹性件,可以调节下刀刃的位置以匹配工件的水口的位置。并且,还可以调整上刀刃和下刀刃之间的咬合间隙,使得上刀刃和下刀刃之间咬合更加紧密。In one embodiment, the upper cutter comprises: an upper blade located outside the driving plate, a first adjustable bolt inserted between the upper blade and the driving plate, and a second elastic bolt located between the upper blade and the driving plate The lower cutter includes: a lower blade located on the outer side of the positioning seat, a second adjustable bolt inserted between the lower blade and the positioning seat, and a third elastic piece located between the lower blade and the positioning seat; the bayonet is arranged on the on the lower blade. Through the first adjustable bolt and the second elastic piece, the position of the upper blade can be adjusted to match the position of the nozzle of the workpiece. Through the second adjustable bolt and the third elastic piece, the position of the lower blade can be adjusted to match the position of the nozzle of the workpiece. Moreover, the occlusal gap between the upper blade and the lower blade can also be adjusted to make the occlusion between the upper blade and the lower blade more tightly.

在其中一个实施例中,上刀刃的内侧开设有接插下刀刃的刃口部的第一避位槽;下刀刃的外侧开设有接插上刀刃的刃口部的第二避位槽。当上切刀和下切刀咬合时,上刀刃的刃口部插入到下刀刃的第二避位槽中,而下刀刃的刃口部插入到上刀刃的第一避位槽中,上刀刃和下刀刃紧密咬合。In one of the embodiments, the inner side of the upper blade is provided with a first escape groove for inserting the cutting edge of the lower blade; the outer side of the lower blade is provided with a second escape groove for inserting the cutting edge of the upper blade. When the upper cutter and the lower cutter are engaged, the cutting edge of the upper cutting edge is inserted into the second escape groove of the lower cutting edge, and the cutting edge of the lower cutting edge is inserted into the first escape groove of the upper cutting edge. The lower blade bites tightly.

在其中一个实施例中,下刀刃的外侧设有用于支撑工件的水口的承料台;承料台位于卡口的外侧。在裁切工件的水口时,承料台可以支撑工件的水口而使得水口能够稳定受力和被裁切时更容易脱落。In one of the embodiments, the outer side of the lower blade is provided with a receiving table for supporting the nozzle of the workpiece; the material receiving table is located on the outer side of the bayonet. When cutting the nozzle of the workpiece, the support table can support the nozzle of the workpiece, so that the nozzle can be stably subjected to force and easier to fall off when being cut.

在其中一个实施例中,下模组件还包括:连接定位单元的横移单元;横移单元包括:连接定位座的滑座和连接滑座的下驱动器。通过横移单元的下驱动器可以带动滑座水平移动,从而带动定位单元水平移动,以便于上下料。In one of the embodiments, the lower die assembly further includes: a traverse unit connected to the positioning unit; the traverse unit includes: a sliding seat connected to the positioning seat and a lower driver connected to the sliding seat. The lower drive of the traverse unit can drive the sliding seat to move horizontally, thereby driving the positioning unit to move horizontally, so as to facilitate loading and unloading.

在其中一个实施例中,横移单元还包括:限位件;限位件位于滑座的移动轨迹上且用于在滑座移动至上模组件的下方时限制滑座的位置。为了使得滑座能够准确地停留在上模组件的下方,设置限位件进行物理限制。In one embodiment, the traverse unit further includes: a limiter; the limiter is located on the moving track of the sliding seat and is used to limit the position of the sliding seat when the sliding seat moves to the lower part of the upper mold assembly. In order to make the sliding seat stay under the upper die assembly accurately, a limiter is provided to carry out physical limitation.

在其中一个实施例中,横移单元还包括:多个缓冲件;缓冲件分布于滑座的移动行程的两端。缓冲件起到缓冲的作用,避免滑座行进至移动行程的两端时因惯性作用而损坏驱动器或者刚性碰撞其他部件。In one embodiment, the traverse unit further includes: a plurality of buffers; the buffers are distributed on both ends of the moving stroke of the sliding seat. The buffering element acts as a buffer to prevent the sliding seat from damaging the driver or rigidly colliding with other components due to inertial action when the carriage travels to both ends of the moving stroke.

在其中一个实施例中,滑座设有排料槽;下模组件还设有位于排料槽下方的接料盒。当工件的水口被裁切掉落时,通过排料槽可以落入到接料盒中,便于废料回收。In one of the embodiments, the sliding seat is provided with a discharging chute; the lower die assembly is further provided with a feeding box located under the discharging chute. When the nozzle of the workpiece is cut and dropped, it can fall into the receiving box through the discharge chute, which is convenient for waste recycling.

在其中一个实施例中,横移单元还包括:电连接上驱动器的传感器;传感器用于检测滑座的位置且用于在滑座移动至上模组件的下方时发送启动电信号给上驱动器。利用传感器可以在滑座达到上模组件的下方时,对上驱动器发送启动电信号,以将横移单元与上驱动单元联动,提高自动化程度和设备工作的可靠性。In one of the embodiments, the traverse unit further includes: a sensor electrically connected to the upper driver; the sensor is used to detect the position of the carriage and to send an activation electrical signal to the upper driver when the carriage moves below the upper die assembly. Using the sensor, when the sliding seat reaches the lower part of the upper die assembly, a starting electrical signal can be sent to the upper driver, so as to link the traverse unit with the upper driving unit, and improve the automation degree and the reliability of the equipment.

附图说明Description of drawings

图1为本实用新型的实施例一的切水口装置的示意图;1 is a schematic diagram of a water-cutting device according to Embodiment 1 of the present invention;

图2为图1所示的切水口装置的另一视角的示意图;FIG. 2 is a schematic diagram of another perspective view of the water cutting device shown in FIG. 1;

图3为图1所示的切水口装置中的上模组件的切料单元的示意图;3 is a schematic diagram of a material cutting unit of an upper die assembly in the nozzle device shown in FIG. 1;

图4为图3所示的切料单元的另一视角的示意图;FIG. 4 is a schematic diagram of another viewing angle of the material cutting unit shown in FIG. 3;

图5为图3所示的切料单元的分解示意图;Fig. 5 is the exploded schematic diagram of the cutting unit shown in Fig. 3;

图6为图1所示的切水口装置中的下模组件的定位单元的示意图;6 is a schematic diagram of a positioning unit of a lower die assembly in the runner device shown in FIG. 1;

图7为图6所示的定位单元的另一视角的示意图;FIG. 7 is a schematic diagram of another viewing angle of the positioning unit shown in FIG. 6;

图8为图6所示的定位单元的分解示意图;8 is an exploded schematic view of the positioning unit shown in FIG. 6;

图9为图1所示的上切刀和下切刀咬合时的示意图;Fig. 9 is the schematic diagram when the upper cutter shown in Fig. 1 and the lower cutter are engaged;

图10为图1所示的切水口装置的使用状态图;Fig. 10 is the use state diagram of the water cutting device shown in Fig. 1;

图11为图10所示的切水口装置中的A局部的放大示意图;Fig. 11 is an enlarged schematic view of part A in the water cutting device shown in Fig. 10;

图12为本实用新型的实施例二的切水口装置的示意图。FIG. 12 is a schematic diagram of the water cutting device according to the second embodiment of the present invention.

附图中各标号的含义为:The meanings of the symbols in the accompanying drawings are:

(100,100a)-切水口装置;(100, 100a) - water cutting device;

10-上模组件,11-切料单元,111-驱动板,1111-导正销,112-上切刀,1121- 上刀刃,11211-第一避位槽,1122-第一可调螺栓,1123-第二弹性件,113-预压板,114-第一弹性件,115-导杆,12-上驱动单元,121-上驱动器,122-滑板,123- 导柱;10-upper die assembly, 11-cutting unit, 111-drive plate, 1111-guide pin, 112-upper cutter, 1121-upper blade, 11211-first escape groove, 1122-first adjustable bolt , 1123-second elastic member, 113-pre-pressing plate, 114-first elastic member, 115-guide rod, 12-upper drive unit, 121-upper driver, 122-slide plate, 123-guide post;

20-下模组件,21-定位单元,211-定位座,212-下切刀,2121-下刀刃,21211- 卡口,21212-第二避位槽,21213-承料台,2122-第二可调螺栓,2123-第三弹性件,22-横移单元,221-滑座,2211-排料槽,2212-导正孔,222-下驱动器,223- 直线导轨,224-限位件,225-缓冲件,23-接料盒;20-lower die assembly, 21-positioning unit, 211-positioning seat, 212-lower cutter, 2121-lower blade, 21211-bayonet, 21212-second avoidance groove, 21213-bearing table, 2122-second Adjustable bolt, 2123-Third elastic piece, 22-Transverse unit, 221-Slide seat, 2211-Discharge chute, 2212-Guide hole, 222-Lower driver, 223-Linear guide rail, 224-Limiting piece, 225-buffer, 23-joint box;

30-保护罩;30 - protective cover;

40-电控箱;40- electric control box;

200-工件。200 - Artifacts.

具体实施方式Detailed ways

为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The preferred embodiments of the present utility model are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.

实施例一Example 1

如图1至图11所示,其为本实用新型的一种实施例的切水口装置100。As shown in FIG. 1 to FIG. 11 , it is a water cutting device 100 according to an embodiment of the present invention.

如图1和图2所示,该切水口装置100包括:上模组件10和相对上模组件 10设置的下模组件20。其中,下模组件20用于定位工件200,上模组件10用于配合下模组件20将工件200的水口裁切。As shown in FIG. 1 and FIG. 2 , the nozzle device 100 includes: an upper mold assembly 10 and a lower mold assembly 20 disposed opposite to the upper mold assembly 10. The lower die assembly 20 is used for positioning the workpiece 200 , and the upper die assembly 10 is used to cooperate with the lower die assembly 20 to cut the nozzle of the workpiece 200 .

下文,在图1和图2的基础上,结合图3至图10,对上述的切水口装置100 作进一步的说明。Hereinafter, on the basis of FIGS. 1 and 2 , the above-mentioned water cutting device 100 will be further described with reference to FIGS. 3 to 10 .

如图2所示,上模组件10包括:切料单元11和连接切料单元11的上驱动单元12。其中,切料单元11用于裁切工件200的水口,而上驱动单元12则用于带动切料单元11工作。As shown in FIG. 2 , the upper die assembly 10 includes: a cutting unit 11 and an upper driving unit 12 connected to the cutting unit 11 . The cutting unit 11 is used for cutting the nozzle of the workpiece 200 , and the upper driving unit 12 is used for driving the cutting unit 11 to work.

进一步地,如图3至图5所示,在本实施例中,切料单元11包括:连接上驱动单元12的驱动板111、连接驱动板111的上切刀112、以及连接驱动板111 的预压板113。其中,驱动板111与预压板113之间设有第一弹性件114。预压板113的挤压面为仿形结构设置。在本实施例中,在本实施例中,第一弹性件 114为弹簧。在其他实施例中,也可以将弹簧更换为弹性胶块、或者弹片、又或者是其他类型的弹性器件。Further, as shown in FIGS. 3 to 5 , in this embodiment, the cutting unit 11 includes: a driving board 111 connected to the upper driving unit 12 , an upper cutting knife 112 connected to the driving board 111 , and a Pre-press plate 113 . Wherein, a first elastic member 114 is provided between the driving plate 111 and the pre-pressing plate 113 . The pressing surface of the pre-pressing plate 113 is provided in a profiling structure. In this embodiment, in this embodiment, the first elastic member 114 is a spring. In other embodiments, the spring can also be replaced with an elastic rubber block, or an elastic sheet, or other types of elastic devices.

此外,在本实施例中,如图5所示,在本实施例中,切料单元11还包括:穿设在驱动板111与预压板113之间的导杆115,该导杆115用于导正预压板113 的动作。进一步地,可以将上述的第一弹性件114套接在导杆115上。In addition, in this embodiment, as shown in FIG. 5 , in this embodiment, the material cutting unit 11 further includes: a guide rod 115 passing through between the driving plate 111 and the pre-pressing plate 113 , the guide rod 115 is used for Guide the action of the pre-pressing plate 113 . Further, the above-mentioned first elastic member 114 can be sleeved on the guide rod 115 .

如图2所示,在本实施例中,上驱动单元12包括:连接驱动板111的上驱动器121、穿设在驱动板111上的滑板122、以及穿设在滑板122上的导柱123。上驱动器121用于带动驱动板111动作,并且通过滑板122和导柱123对驱动板111的移动的轨迹进行限制,从而提高驱动板111动作的稳定性和精度。As shown in FIG. 2 , in this embodiment, the upper driving unit 12 includes: an upper driver 121 connected to the driving board 111 , a sliding plate 122 passing through the driving board 111 , and a guide post 123 passing through the sliding plate 122 . The upper driver 121 is used to drive the driving board 111 to move, and the moving track of the driving board 111 is restricted by the sliding plate 122 and the guide post 123 , thereby improving the stability and precision of the driving board 111 .

进一步地,在本实施例中,上驱动器121为连接滑座221的气缸,在其他实施例中,上驱动器121也可以是电机、连接电机的丝杆、以及套接丝杆的螺母,其中,螺母与驱动板111连接。Further, in this embodiment, the upper driver 121 is a cylinder connected to the sliding seat 221. In other embodiments, the upper driver 121 may also be a motor, a lead screw connected to the motor, and a nut socketed with the lead screw, wherein, The nut is connected to the drive plate 111 .

如图6至图8所示,下模组件20包括:定位单元21。定位单元21包括:平行预压板113设置的定位座211和连接定位座211的下切刀212。定位座211 的承载面为仿形结构设置。下切刀212与上切刀112相对设置。下切刀212用于将工件200的水口与定位座211隔开。下切刀212设有用于定位工件200的水口的卡口21211。As shown in FIG. 6 to FIG. 8 , the lower mold assembly 20 includes: a positioning unit 21 . The positioning unit 21 includes: a positioning seat 211 arranged parallel to the pre-pressing plate 113 and a lower cutter 212 connected to the positioning seat 211 . The bearing surface of the positioning seat 211 is provided with a profiling structure. The lower cutter 212 is disposed opposite to the upper cutter 112 . The lower cutter 212 is used to separate the nozzle of the workpiece 200 from the positioning seat 211 . The lower cutter 212 is provided with a bayonet 21211 for positioning the nozzle of the workpiece 200 .

为了让上切刀112和下切刀212能够根据工件200的水口位置进行调整,并且使得上切刀112和下切刀212的咬合更加紧密,在本实施例中,如图5所示,上切刀112包括:位于驱动板111外侧的上刀刃1121、穿设在上刀刃1121 与驱动板111之间的第一可调螺栓1122、以及位于上刀刃1121与驱动板111之间的第二弹性件1123。如图8所示,下切刀212包括:位于定位座211的外侧的下刀刃2121、穿设在下刀刃2121与定位座211之间的第二可调螺栓2122、以及位于下刀刃2121与定位座211之间的第三弹性件2123。卡口21211设置于下刀刃2121上。通过第一可调螺栓1122和第二弹性件1123,可以调节上刀刃 1121的位置以匹配工件200的水口的位置。通过第二可调螺栓2122和第三弹性件2123,可以调节下刀刃2121的位置以匹配工件200的水口的位置。并且,还可以调整上刀刃1121和下刀刃2121之间的咬合间隙,使得上刀刃1121和下刀刃2121之间咬合更加紧密。在本实施例中,第二弹性件1123为套接在第一可调螺栓1122上的弹簧,第三弹性件2123为套接在第二可调螺栓2122上的弹簧。在其他实施例中,也可以将弹簧更换为弹性胶块、或者弹片、又或者是其他类型的弹性器件。In order to allow the upper cutter 112 and the lower cutter 212 to be adjusted according to the nozzle position of the workpiece 200 and to make the engagement between the upper cutter 112 and the lower cutter 212 more tightly, in this embodiment, as shown in FIG. 5 , the upper cutter 112 includes: an upper blade 1121 located outside the driving plate 111, a first adjustable bolt 1122 inserted between the upper blade 1121 and the driving plate 111, and a second elastic member 1123 located between the upper blade 1121 and the driving plate 111 . As shown in FIG. 8 , the lower cutter 212 includes: a lower blade 2121 located outside the positioning seat 211 , a second adjustable bolt 2122 inserted between the lower blade 2121 and the positioning seat 211 , and a second adjustable bolt 2122 located between the lower blade 2121 and the positioning seat 211 The third elastic member 2123 between them. The bayonet 21211 is disposed on the lower blade 2121 . Through the first adjustable bolt 1122 and the second elastic member 1123, the position of the upper cutting edge 1121 can be adjusted to match the position of the nozzle of the workpiece 200. Through the second adjustable bolt 2122 and the third elastic member 2123 , the position of the lower blade 2121 can be adjusted to match the position of the nozzle of the workpiece 200 . In addition, the occlusal gap between the upper blade 1121 and the lower blade 2121 can also be adjusted, so that the occlusion between the upper blade 1121 and the lower blade 2121 is tighter. In this embodiment, the second elastic member 1123 is a spring sleeved on the first adjustable bolt 1122 , and the third elastic member 2123 is a spring sleeved on the second adjustable bolt 2122 . In other embodiments, the spring can also be replaced with an elastic rubber block, or an elastic sheet, or other types of elastic devices.

进一步地,在本实施例中,如图9所示,其展示了上切刀112与下切刀212 的咬合状态(未完全咬合),上刀刃1121的内侧开设有接插下刀刃2121的刃口部的第一避位槽11211。如图8所示,下刀刃2121的外侧开设有接插上刀刃1121 的刃口部的第二避位槽21212。如图9所示,当上切刀112和下切刀212咬合时,上刀刃1121的刃口部插入到下刀刃2121的第二避位槽21212中,而下刀刃2121 的刃口部插入到上刀刃1121的第一避位槽11211中,上刀刃1121和下刀刃2121 紧密咬合。Further, in this embodiment, as shown in FIG. 9 , which shows the engagement state (not fully engaged) of the upper cutter 112 and the lower cutter 212 , the inner side of the upper cutter 1121 is provided with a cutting edge for inserting the lower cutter 2121 The first escape groove 11211 of the part. As shown in FIG. 8 , the outer side of the lower blade 2121 is provided with a second escape groove 21212 for receiving and inserting the cutting edge of the upper blade 1121 . As shown in FIG. 9, when the upper cutter 112 and the lower cutter 212 are engaged, the cutting edge of the upper cutting edge 1121 is inserted into the second escape groove 21212 of the lower cutting edge 2121, and the cutting edge of the lower cutting edge 2121 is inserted into the upper cutting edge In the first escape groove 11211 of the blade 1121, the upper blade 1121 and the lower blade 2121 are tightly engaged.

此外,如图8所示,下刀刃2121的外侧设有用于支撑工件200的水口的承料台21213。承料台21213位于卡口21211的外侧。在裁切工件200的水口时,承料台21213可以支撑工件200的水口而使得水口能够稳定受力和被裁切时更容易脱落。In addition, as shown in FIG. 8 , the outer side of the lower blade 2121 is provided with a receiving table 21213 for supporting the nozzle of the workpiece 200 . The receiving table 21213 is located outside the bayonet 21211. When cutting the nozzle of the workpiece 200, the receiving table 21213 can support the nozzle of the workpiece 200, so that the nozzle can be stably subjected to force and easier to fall off when being cut.

考虑到当上模组件10与下模组件20之间的空间较小时,工件200的上下料会变得十分困难,因此,如图1和图2所示,在本实施例中,下模组件20还可以包括:连接定位单元21的横移单元22。横移单元22包括:连接定位座211 的滑座221和连接滑座221的下驱动器222。通过横移单元22的下驱动器222 可以带动滑座221水平移动,从而带动定位单元21水平移动,以便于上下料。在本实施例中,下驱动器222为连接滑座221的气缸,在其他实施例中,下驱动器222也可以是电机、连接电机的丝杆、以及套接丝杆的螺母,其中,螺母与滑座221连接。Considering that when the space between the upper mold assembly 10 and the lower mold assembly 20 is small, the loading and unloading of the workpiece 200 will become very difficult. Therefore, as shown in FIG. 1 and FIG. 2 , in this embodiment, the lower mold The mold assembly 20 may further include: a traverse unit 22 connected to the positioning unit 21 . The traverse unit 22 includes: a sliding seat 221 connected to the positioning seat 211 and a lower driver 222 connected to the sliding seat 221 . The sliding seat 221 can be driven to move horizontally by the lower driver 222 of the traverse unit 22, thereby driving the positioning unit 21 to move horizontally, so as to facilitate loading and unloading. In this embodiment, the lower driver 222 is a cylinder connected to the sliding seat 221. In other embodiments, the lower driver 222 can also be a motor, a lead screw connected to the motor, and a nut socketed with the lead screw, wherein the nut and the slide The seat 221 is connected.

此外,为了提高滑座221移动的稳定性和精度,在本实施例中,横移单元 22还包括:滑动连接滑座221的直线导轨223。In addition, in order to improve the stability and precision of the movement of the sliding seat 221, in this embodiment, the traverse unit 22 further includes: a linear guide rail 223 that is slidably connected to the sliding seat 221.

如图1所示,在本实施例中,横移单元22还可以包括:限位件224。限位件224位于滑座221的移动轨迹上且用于在滑座221移动至上模组件10的下方时限制滑座221的位置。为了使得滑座221能够准确地停留在上模组件10的下方,设置限位件224进行物理限制。As shown in FIG. 1 , in this embodiment, the traverse unit 22 may further include: a limiting member 224 . The limiting member 224 is located on the moving track of the sliding seat 221 and is used to limit the position of the sliding seat 221 when the sliding seat 221 moves to the lower part of the upper die assembly 10 . In order to make the sliding seat 221 stay under the upper mold assembly 10 accurately, a limiter 224 is provided for physical limitation.

进一步地,在本实施例中,该限位件224为第三可调螺栓,可以通过旋转第三可调螺栓以调整滑座221限位的位置。Further, in this embodiment, the limiting member 224 is a third adjustable bolt, and the limited position of the sliding seat 221 can be adjusted by rotating the third adjustable bolt.

此外,横移单元22还可以包括:多个缓冲件225。缓冲件225分布于滑座 221的移动行程的两端。缓冲件225起到缓冲的作用,避免滑座221行进至移动行程的两端时因惯性作用而损坏驱动器或者刚性碰撞其他部件。例如,在本实施例中,在滑座221的移动行程的两端均设置有液压式的缓冲器。In addition, the traverse unit 22 may further include: a plurality of buffers 225 . The buffer members 225 are distributed at both ends of the moving stroke of the sliding seat 221. The buffers 225 play a buffering role to prevent the sliding seat 221 from damaging the driver or rigidly colliding with other components due to inertia when the sliding seat 221 travels to both ends of the moving stroke. For example, in this embodiment, hydraulic shock absorbers are provided at both ends of the movement stroke of the carriage 221 .

为了便于回收工件200的水口,如图2所示,在本实施例中,滑座221设有排料槽2211。下模组件20还设有位于排料槽2211下方的接料盒23。当工件 200的水口被裁切掉落时,通过排料槽2211可以落入到接料盒23中,便于废料回收。In order to facilitate the recovery of the nozzle of the workpiece 200 , as shown in FIG. 2 , in this embodiment, the sliding seat 221 is provided with a discharge chute 2211 . The lower die assembly 20 is also provided with a material receiving box 23 located below the discharging chute 2211 . When the nozzle of the workpiece 200 is cut and dropped, it can fall into the receiving box 23 through the discharge chute 2211, which is convenient for waste recycling.

在本实施例中,针对横移单元22和上驱动单元12的联动性,可以设置当横移单元22达到预设的位置,即滑座221到达上模组件10的下方时,上驱动单元12开始动作。In this embodiment, for the linkage between the traverse unit 22 and the upper driving unit 12 , when the traverse unit 22 reaches a preset position, that is, when the sliding seat 221 reaches the bottom of the upper die assembly 10 , the upper driving unit can be set. 12 Start the action.

为了提高设备动作的可靠性,在其他实施例中,横移单元22还可以包括:电连接上驱动器121的传感器。传感器用于检测滑座221的位置且用于在滑座 221移动至上模组件10的下方时发送启动电信号给上驱动器121。利用传感器可以在滑座221达到上模组件10的下方时,对上驱动器121发送启动电信号,以将横移单元22与上驱动单元12联动,提高自动化程度和设备工作的可靠性。其中,该传感器可以非接触式传感器,例如接近开关或者光栅,该传感器也可以是接触式传感器,例如,机械传感器。In order to improve the reliability of the device action, in other embodiments, the traverse unit 22 may further include: a sensor electrically connected to the driver 121 . The sensor is used to detect the position of the carriage 221 and to send an activation electrical signal to the upper driver 121 when the carriage 221 moves to the lower side of the upper die assembly 10. Using the sensor, when the sliding seat 221 reaches the lower part of the upper die assembly 10, a starting electrical signal can be sent to the upper driver 121 to link the traverse unit 22 with the upper driver unit 12, thereby improving the degree of automation and the reliability of equipment operation. Wherein, the sensor can be a non-contact sensor, such as a proximity switch or a grating, and the sensor can also be a contact sensor, such as a mechanical sensor.

为了确保上模组件10与下模组件20合模时的精度,如图2所示,在本实施例中,驱动板111还设有导正销1111,定位单元21设有接插导正销1111的导正孔2212。具体地,在本实施例中,导正孔2212设置于滑座221上。当上切刀112与下切刀212咬合前,导正销1111与导正孔2212先行接插,从而保证上切刀112与下切刀212能够准确地咬合。可以理解地,在其他实施例中,也可以将导正销1111和导正孔2212的设置位置调转,即,定位单元21设有导正销 1111,而驱动板111设有接插导正销1111的导正孔2212,具体地,导正销1111 可以设置在滑座221上,而导正孔2212设置在驱动板111上。In order to ensure the accuracy of the mold clamping between the upper mold assembly 10 and the lower mold assembly 20, as shown in FIG. 2, in this embodiment, the driving board 111 is further provided with a guide pin 1111, and the positioning unit 21 is provided with a plug-in guide The guide hole 2212 of the positive pin 1111. Specifically, in this embodiment, the guide hole 2212 is provided on the sliding seat 221 . Before the upper cutter 112 and the lower cutter 212 are engaged, the alignment pin 1111 and the alignment hole 2212 are connected and inserted first, so as to ensure that the upper cutter 112 and the lower cutter 212 can be accurately engaged. It can be understood that in other embodiments, the setting positions of the guide pins 1111 and the guide holes 2212 can also be reversed, that is, the positioning unit 21 is provided with the guide pins 1111, and the driving board 111 is provided with the plug-in guide pins The guide holes 2212 of the 1111 , specifically, the guide pins 1111 can be arranged on the sliding seat 221 , and the guide holes 2212 are arranged on the driving board 111 .

上述切水口装置100,如图10和图11所示,工作时,将工件200放置于下模组件20的定位单元21中,通过仿形的定位座211将工件200定位,并且利用下切刀212将工件200的水口与定位座211隔开,并且工件200的水口被下切刀212上的卡口21211卡接定位。接着,上模组件10中的上驱动单元12带动驱动板111下移,进而带动上切刀112和预压板113下移。仿形预压板113 先于上切刀112与工件200接触并且将工件200压紧在定位座211上,并且随着驱动板111的进一步下移,第一弹性件114被压缩,上切刀112裁切工件200 的水口。通过上述设计,利用仿形的定位座211对工件200进行定位,并且设置可以将工件200的水口精确定位的下切刀212,通过仿形的预压板113将工件 200压紧在定位座211上后,利用上切刀112将工件200的水口裁切,实现机械化作业,提高工作效率,并且裁切的水口的形状和位置稳定和精确,有利于产品的质量管控。10 and 11, when working, the workpiece 200 is placed in the positioning unit 21 of the lower die assembly 20, the workpiece 200 is positioned by the profiling positioning seat 211, and the lower cutter is used for the positioning of the workpiece 200. 212 separates the nozzle of the workpiece 200 from the positioning seat 211 , and the nozzle of the workpiece 200 is clamped and positioned by the bayonet 21211 on the lower cutter 212 . Next, the upper drive unit 12 in the upper die assembly 10 drives the drive plate 111 to move down, and further drives the upper cutter 112 and the pre-pressing plate 113 to move down. The profiling pre-pressing plate 113 contacts the workpiece 200 before the upper cutter 112 and presses the workpiece 200 on the positioning seat 211, and as the driving plate 111 moves down further, the first elastic member 114 is compressed, and the upper cutter 112 Nozzle for cutting workpiece 200. Through the above design, the workpiece 200 is positioned by the contoured positioning seat 211 , and a lower cutter 212 that can precisely locate the nozzle of the workpiece 200 is provided, and the workpiece 200 is pressed on the positioning seat 211 by the contoured pre-pressing plate 113 . , using the upper cutter 112 to cut the nozzle of the workpiece 200 to realize mechanized operation and improve work efficiency, and the shape and position of the nozzle to be cut are stable and accurate, which is conducive to product quality control.

实施例二Embodiment 2

如图12所示,其为本实用新型的另一种实施例的切水口装置100a。As shown in FIG. 12 , it is a water cutting device 100a according to another embodiment of the present invention.

本实施例与实施例一的区别在于:本实施例中的切水口装置100a还包括:设置于上模组件10外侧的保护罩30和设置于上模组件10的一侧的电控箱40。其中,保护罩30用于防止在上模组件10与下模组件20合模时外物进入,提高设备工作的安全性。而电控箱40用于为上模组件10和下模组件20提供电源。The difference between this embodiment and the first embodiment is that the water cutting device 100a in this embodiment further includes: a protective cover 30 disposed on the outer side of the upper mold assembly 10 and an electric control box disposed on one side of the upper mold assembly 10 40. Wherein, the protective cover 30 is used to prevent foreign objects from entering when the upper mold assembly 10 and the lower mold assembly 20 are clamped, thereby improving the safety of equipment operation. The electric control box 40 is used to provide power for the upper mold assembly 10 and the lower mold assembly 20 .

本实施例的其他结构与实施例一相同,也能达到实施例一的有益效果。Other structures of this embodiment are the same as those of the first embodiment, and the beneficial effects of the first embodiment can also be achieved.

以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.

以上实施例仅表达了本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above examples only represent the embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.

Claims (10)

1.一种切水口装置,其特征在于:包括:1. a nozzle device, characterized in that: comprising: 上模组件;所述上模组件包括:切料单元和连接所述切料单元的上驱动单元;所述切料单元包括:连接所述上驱动单元的驱动板、连接所述驱动板的上切刀、以及连接所述驱动板的预压板;所述驱动板与所述预压板之间设有第一弹性件;所述预压板的挤压面为仿形结构设置;以及an upper die assembly; the upper die assembly includes: a material cutting unit and an upper driving unit connected to the material cutting unit; the material cutting unit includes: a driving board connected to the upper driving unit, a driving board connected to the material cutting unit The upper cutter, and the pre-pressing plate connected to the driving plate; a first elastic member is arranged between the driving plate and the pre-pressing plate; the pressing surface of the pre-pressing plate is set in a profiling structure; and 相对所述上模组件设置的下模组件;所述下模组件包括:定位单元;所述定位单元包括:平行所述预压板设置的定位座和连接所述定位座的下切刀;所述定位座的承载面为仿形结构设置;所述下切刀与所述上切刀相对设置;所述下切刀用于将工件的水口与所述定位座隔开;所述下切刀设有用于定位工件的水口的卡口。a lower mold assembly arranged opposite to the upper mold assembly; the lower mold assembly includes: a positioning unit; the positioning unit includes: a positioning seat arranged parallel to the pre-pressing plate and a lower cutter connected to the positioning seat; The bearing surface of the positioning seat is arranged in a profiling structure; the lower cutting knife is arranged opposite to the upper cutting knife; the lower cutting knife is used to separate the nozzle of the workpiece from the positioning seat; the lower cutting knife is provided with a The bayonet of the nozzle for positioning the workpiece. 2.根据权利要求1所述的切水口装置,其特征在于,所述驱动板还设有导正销,所述定位单元设有接插所述导正销的导正孔;或,所述定位单元还设有导正销,所述驱动板设有接插所述导正销的导正孔。2 . The water cutting device according to claim 1 , wherein the driving plate is further provided with a guide pin, and the positioning unit is provided with a guide hole for inserting the guide pin; or, the The positioning unit is further provided with a guide pin, and the drive board is provided with a guide hole for receiving the guide pin. 3.根据权利要求1所述的切水口装置,其特征在于,所述上切刀包括:位于所述驱动板外侧的上刀刃、穿设在所述上刀刃与所述驱动板之间的第一可调螺栓、以及位于所述上刀刃与所述驱动板之间的第二弹性件;所述下切刀包括:位于所述定位座的外侧的下刀刃、穿设在所述下刀刃与所述定位座之间的第二可调螺栓、以及位于所述下刀刃与所述定位座之间的第三弹性件;所述卡口设置于所述下刀刃上。3 . The water cutting device according to claim 1 , wherein the upper cutting knife comprises: an upper cutting edge located outside the driving plate, a first cutting edge passing through between the upper cutting edge and the driving plate. 4 . an adjustable bolt, and a second elastic member located between the upper blade and the drive plate; the lower cutter comprises: a lower blade located on the outer side of the positioning seat, a lower blade disposed between the lower blade and the a second adjustable bolt between the positioning seats, and a third elastic piece between the lower blade and the positioning seat; the bayonet is arranged on the lower blade. 4.根据权利要求3所述的切水口装置,其特征在于,所述上刀刃的内侧开设有接插所述下刀刃的刃口部的第一避位槽;所述下刀刃的外侧开设有接插所述上刀刃的刃口部的第二避位槽。4 . The water cutting device according to claim 3 , wherein the inner side of the upper blade is provided with a first escape groove for connecting and inserting the cutting edge of the lower blade; the outer side of the lower blade is provided with a first escape groove. 5 . The second escape groove of the cutting edge portion of the upper blade is inserted. 5.根据权利要求3所述的切水口装置,其特征在于,所述下刀刃的外侧设有用于支撑工件的水口的承料台;所述承料台位于所述卡口的外侧。5 . The nozzle device according to claim 3 , wherein the outer side of the lower blade is provided with a receiving table for supporting the nozzle of the workpiece; the material receiving table is located outside the bayonet. 6 . 6.根据权利要求1所述的切水口装置,其特征在于,所述下模组件还包括:连接所述定位单元的横移单元;所述横移单元包括:连接所述定位座的滑座和连接所述滑座的下驱动器。6 . The nozzle device according to claim 1 , wherein the lower die assembly further comprises: a traverse unit connected to the positioning unit; the traverse unit comprises: a sliding unit connected to the positioning seat. 7 . A seat and a lower drive connected to the sliding seat. 7.根据权利要求6所述的切水口装置,其特征在于,所述横移单元还包括:限位件;所述限位件位于所述滑座的移动轨迹上且用于在所述滑座移动至所述上模组件的下方时限制所述滑座的位置。7 . The water cutting device according to claim 6 , wherein the traverse unit further comprises: a limiter; the limiter is located on the movement track of the sliding seat and is used for the movement of the sliding seat. 8 . The seat restricts the position of the sliding seat when the seat moves below the upper mold assembly. 8.根据权利要求6所述的切水口装置,其特征在于,所述横移单元还包括:多个缓冲件;所述缓冲件分布于所述滑座的移动行程的两端。8 . The water cutting device according to claim 6 , wherein the traverse unit further comprises: a plurality of buffers; the buffers are distributed on both ends of the moving stroke of the sliding seat. 9 . 9.根据权利要求6所述的切水口装置,其特征在于,所述滑座设有排料槽;所述下模组件还设有位于所述排料槽下方的接料盒。9 . The water cutting device according to claim 6 , wherein the sliding seat is provided with a discharge chute; and the lower die assembly is further provided with a material receiving box located below the discharge chute. 10 . 10.根据权利要求6所述的切水口装置,其特征在于,所述上驱动单元包括上驱动器,所述横移单元还包括:电连接所述上驱动器的传感器;所述传感器用于检测所述滑座的位置且用于在所述滑座移动至所述上模组件的下方时发送启动电信号给所述上驱动器。10 . The water cutting device according to claim 6 , wherein the upper driving unit comprises an upper driver, and the traverse unit further comprises: a sensor electrically connected to the upper driver; the sensor is used to detect the The position of the sliding seat is used to send a starting electrical signal to the upper driver when the sliding seat moves below the upper mold assembly.
CN201921854269.0U 2019-10-30 2019-10-30 Water gap cutting device Active CN211542221U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112873329A (en) * 2021-01-12 2021-06-01 陈华娟 PPR pipe cutting equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112873329A (en) * 2021-01-12 2021-06-01 陈华娟 PPR pipe cutting equipment

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