CN211515294U - Brush cleaning device - Google Patents
Brush cleaning device Download PDFInfo
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- CN211515294U CN211515294U CN201922392349.5U CN201922392349U CN211515294U CN 211515294 U CN211515294 U CN 211515294U CN 201922392349 U CN201922392349 U CN 201922392349U CN 211515294 U CN211515294 U CN 211515294U
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- brush
- cleaning device
- brushing
- frame
- brush cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 238000005201 scrubbing Methods 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 10
- 230000001680 brushing effect Effects 0.000 claims description 40
- 238000005406 washing Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 239000010865 sewage Substances 0.000 description 18
- 230000005540 biological transmission Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 235000002595 Solanum tuberosum Nutrition 0.000 description 2
- 244000061456 Solanum tuberosum Species 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a brush cleaning device, include the frame, locate clean mechanism in the frame inner chamber, clean mechanism includes atomizer, spray thrower, multistage scrubbing mechanism, wherein, comes effectual washing through multistage scrubbing mechanism and treats the cleaning object, is equipped with the atomizer in the preceding scrubbing mechanism for the humidification is supplementary to be scrubbed, is equipped with the spray thrower in the following scrubbing mechanism, is used for washing away the filth, thereby when having guaranteed good cleaning performance, the water resource of having practiced thrift of maximize again.
Description
Technical Field
The utility model relates to an agricultural product cleaning device technical field particularly, relates to a brush belt cleaning device.
Background
At present, a lot of agricultural products need to be cleaned before being processed, but the traditional manual cleaning mode has high labor intensity, low cleaning efficiency and high cost; although automatic agricultural product cleaning devices are available on the market, the conventional cleaning device has short cleaning process, so that the cleaning is not clean enough, or the cleaning process is long, and more water resources are consumed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem be that the abluent not clean and consume the more problem of water resource of current agricultural product belt cleaning device.
In order to solve the problem, the utility model provides a brush cleaning device, include frame, actuating mechanism, locate clean mechanism in the frame inner chamber, the frame includes feed inlet, discharge gate, clean mechanism includes atomizer, spray thrower, multistage scrubbing mechanism, the atomizer is fixed in and is close to the feed inlet scrub the top of mechanism, the spray thrower is fixed in and is close to the discharge gate scrub the top of mechanism, actuating mechanism is used for the drive scrub the mechanism operation.
Further, the brushing mechanism comprises a plurality of brush rollers which are arranged in a U shape and 1 brush roller in the middle of the plurality of brush rollers which are arranged in the U shape.
Further, the brushing mechanism comprises 8 brush rollers which are arranged in a U shape and 1 brush roller in the middle of the 8 brush rollers which are arranged in the U shape.
Further, clean mechanism include by the feed inlet extremely 6 grades of scrubbing mechanisms that set up along the horizontal direction from the front to back between the discharge gate, preceding 3 grades of scrubbing mechanism top is equipped with the atomizer, and back 3 grades of scrubbing mechanism top is equipped with the sprayer.
Furthermore, the driving mechanism comprises a motor and a chain, a chain wheel is arranged at the end part of the brush roller, and the motor drives the chain wheel to rotate through the chain so as to drive the brush roller to rotate.
Furthermore, the brushing mechanism also comprises at least one tension wheel, and the tension wheel is arranged in a space surrounded by the 8 brush rollers which are arranged in a U shape.
Further, the brushing mechanism comprises two tension wheels.
Further, the sewage draining device also comprises a sewage draining mechanism arranged at the bottom of the rack.
Further, the sewage draining mechanism is a spiral blade shaft.
Furthermore, a U-shaped sliding door is arranged on the outer side wall of the rack and is positioned in a space surrounded by the multi-stage brushing mechanism.
The utility model has the advantages that: the utility model provides a brush cleaning device, include the frame, locate clean mechanism in the frame inner chamber, clean mechanism includes atomizer, spray thrower, multistage scrubbing mechanism, wherein, comes effectual washing through multistage scrubbing mechanism and treats the cleaning object, is equipped with the atomizer in the preceding scrubbing mechanism for the humidification is supplementary to be scrubbed, is equipped with the spray thrower in the following scrubbing mechanism, is used for washing away the filth, thereby when having guaranteed good cleaning performance, the water resource of having practiced thrift of maximize again.
Drawings
Fig. 1 is a front view of a brush cleaning device according to an embodiment of the present invention;
fig. 2 is a top view of a brush cleaning device according to an embodiment of the present invention;
fig. 3 is a back view of a brush cleaning device according to an embodiment of the present invention;
fig. 4 is a left side view of the brush cleaning device according to an embodiment of the present invention;
fig. 5 is a cross-sectional view of a brush roller according to an embodiment of the present invention.
Description of reference numerals:
1-frame, 2-sprayer, 3-sprayer, 4-tension wheel, 5-brush roller, 51-chain wheel, 6-driving mechanism, 61-motor, 62-chain, 7-pollution discharge mechanism and 8-U-shaped sliding door.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be understood that in the present invention, terms such as "upper", "lower", "front", "rear", "horizontal", etc., which indicate spatial orientations, should be understood in consideration of the spatial orientations in which the assembled brush cleaning apparatus is generally located, in conjunction with the accompanying drawings. The relative relationship between them can be clearly understood by those skilled in the art in light of the disclosure of the present application.
Referring to fig. 1 to 5, a brush cleaning apparatus according to an embodiment of the present invention includes a frame 1, a driving mechanism 6, and a cleaning mechanism disposed in an inner cavity of the frame 1, wherein the frame 1 includes a feeding port and a discharging port, the cleaning mechanism includes a sprayer 2, a sprayer 3, and a multi-stage brushing mechanism, the sprayer 2 is located above the brushing mechanism adjacent to the feeding port, the sprayer 3 is located above the brushing mechanism at the discharging port, and the driving mechanism 6 is used for driving the brushing mechanism to operate.
As shown in fig. 1 to 3, the embodiment of the utility model provides a brush cleaning device, include frame 1, locate clean mechanism in the frame 1 inner chamber, clean mechanism includes atomizer 2, spray thrower 3, multistage scrubbing mechanism, wherein, comes effectual washing through multistage scrubbing mechanism and treats the cleaning object, is equipped with atomizer 2 in the preceding scrubbing mechanism for the humidification is assisted and is scrubbed, is equipped with spray thrower 3 in the mechanism of later scrubbing for wash away the filth, thereby when having guaranteed good cleaning performance, the maximize has practiced thrift the water resource again.
As shown in fig. 1, in this example, the brushing mechanism includes a plurality of brush rollers 5 arranged in a U-shape, and 1 brush roller 5 among the plurality of brush rollers 5 arranged in a U-shape.
At present, an agricultural product cleaning device mainly adopts a brush roller 5 for brushing, the brush roller 5 in the existing agricultural product cleaning device is generally horizontally arranged, the brush roller 5 transports the object to be cleaned while rotating to brush the object to be cleaned, but the horizontally arranged brush roller 5 can only clean part of the lower end of the object to be cleaned, the cleaning area is small, and the cleaning efficiency is low; the brushing mechanism comprises a plurality of brush rollers 5 which are arranged in a U shape and 1 brush roller 5 arranged in the middle of the plurality of brush rollers 5 which are arranged in the U shape, in the cleaning process, different brush rollers 5 are matched with each other, most parts of the objects to be cleaned can be touched by the bristles on the brush rollers 5, most parts of the objects to be cleaned can be brushed, the cleaning area is large, and the cleaning efficiency is high.
Wherein, in the brush hair spare structure, be located the below and be a plurality of brush rolls 5 syntropy rotations of U-shaped range, and the direction of rotation of the brush roll 5 who is located the top is opposite with the direction of rotation of brush roll 5 below to can effectually drive and wait that the cleaning object gos forward. And brush roller 5 that the below is the U-shaped range has formed the silo, through the cooperation with middle brush roller 5, makes the potato constantly roll in the silo that brush roller 5 was arranged and is formed, when the potato is rolling, brush roller 5 can treat the surperficial filth of cleaner and carry out brushing and drive many times fast.
In this example, the brushing mechanism includes 8 brush rollers 5 arranged in a U-shape and 1 brush roller 5 in the middle of the 8 brush rollers 5 arranged in a U-shape.
Can enclose through 8 brush rollers 5 and become to have certain radian, and the great U-shaped in space scrubs the space, when can holding more treating the cleaning object, has avoided the transportation difficulty problem that the radian too big leads to again. Therefore, the number of brush rollers 5 arranged in a U shape is preferably 8. If the number of the brush rollers 5 is too small, the enclosed space is too small, or the radian is not enough, and most parts of the objects to be cleaned cannot be brushed at the same time; too many brush rollers 5 can not obviously improve the brushing effect, and the cost is increased.
In this example, the cleaning mechanism includes a 6-stage brushing mechanism arranged from the feed port to the discharge port from front to back in the horizontal direction, the sprayer 2 is arranged above the front 3-stage brushing mechanism, and the sprayer 3 is arranged above the rear 3-stage brushing mechanism.
The first three-stage brushing mechanism is used for enabling dirt to be not firmly attached to an object to be cleaned through brushing, and the wanted effect can not be achieved by only depending on the brushing of the brushing device, so that the sprayer 2 is used for humidifying and assisting in brushing; after being brushed by the front three-stage brushing mechanism, the dirt attached to the object to be cleaned is basically loosened, and the dirt can be completely separated from the object to be cleaned through the matching of the sprayer 3 and the rear three-stage brushing mechanism, so that the object to be cleaned is cleaned.
Wherein, the effect of cleaning and separating sundries on the surface of the object to be cleaned can be greatly improved by changing the bristle hardness and the rotating speed of the brush roller 5 to set the cleaning mechanisms at different levels according to the requirements, so as to achieve the target cleanliness, for example, the driving speed of the brush roller 5 of the 6-level brushing device is gradually increased from slow to fast, the rotating speed range of the first-level brush roller of the 1 st-level cleaning mechanism can be set to be 130 plus 140 rpm, the rotating speed range of the brush roller 5 of the 2 nd-level cleaning mechanism can be set to be 140 plus 150 rpm, the rotating speed range of the brush roller 5 of the 3 rd-level cleaning mechanism can be set to be 150 plus 160 rpm, the rotating speed range of the brush roller 5 of the 5 th-level cleaning mechanism can be set to be 160 plus 170 rpm, the rotating speed range of the brush roller 5 of the 6 th-level cleaning mechanism can be set to be 170 plus 180 rpm, so as to effectively clean the object to be cleaned through the matching of the 6-stage brushing device. Wherein, the transmission parts of the 6-stage cleaning mechanism are mutually independent, and are convenient to manufacture, install, adjust and maintain.
As shown in fig. 1 and 5, in this example, a chain wheel 51 is disposed at an end of the brush roller 5, the driving mechanism 6 includes a motor 61 and a chain 62, and the motor 61 drives the chain wheel 51 to rotate through the chain 62 so as to drive the brush roller 5 to rotate.
The brush roller 5 mainly cleans the object to be cleaned in a rotating manner, therefore, the end of the rotating shaft needs to be connected with a corresponding transmission component to drive the rotating shaft to rotate, the chain wheel 51 is an optimal transmission component, the motor 61 can stably drive the chain wheel 51 to rotate through the chain 62, and then the rotating shaft is driven to rotate, and relative to other transmission components, such as a belt pulley, under the condition that the tension degree of the chain wheel 51 and the chain 62 is slightly insufficient, the motor 61 can still stably drive the chain wheel 51 to rotate through the chain 62, and under the condition that the tension degree of the belt and the belt pulley is slightly insufficient, the belt and the belt pulley are likely to slide relatively.
As shown in fig. 1, in this embodiment, the brushing mechanism further includes at least one tension wheel 4 for preventing the chain 62 from loosening, and the tension wheel 4 is disposed in a space surrounded by 8 brush rollers 5 arranged in a U-shape.
The tension pulley 4 is a follower pulley pressed on the chain 62 for changing the wrap angle of the chain wheel 51 or controlling the tension of the chain 62, because errors exist in the manufacturing and machining of parts, the tension of the chain 62 and the chain wheel 51 may be insufficient, and because the center distance of the belt of the chain wheel 51 cannot be adjusted, the tension pulley 4 is used for tensioning the chain 62 to prevent the chain 62 from loosening and affecting the rotating speed of the brush roller 5. In addition to the above, the chain 62 is prone to wear and become loose, slippery and must be re-tensioned after a period of operation. And because the center distance of the chain wheel 51 can not be adjusted, the tension wheel 4 is necessary to ensure normal transmission without slipping.
In this example, the brushing mechanism comprises two tension wheels 4.
The tensioning structure adopting the plurality of tensioning wheels 4 can have a larger tensioning degree adjusting range, but the space inside the brushing mechanism is limited, namely the space surrounded by the 8 brush rollers 5 arranged in the U shape is limited, the limited space cannot accommodate the excessive tensioning wheels 4, the two tensioning wheels 4 are the most preferable option for each level of brushing mechanism, so that the larger tensioning degree adjusting range is obtained, and the problem that the brushing mechanism cannot accommodate is avoided.
The tension wheel 4 is connected to the outer side wall of the frame 1, is independent from the chain wheel 51 arranged on the brush roller 5, and has no corresponding connection relation.
In this example, the device also comprises a sewage draining mechanism 7 arranged at the bottom of the frame 1.
The sewage that washes down through scrubbing mechanism brush dirt and 3 sprayers that wash down can fall to frame 1 bottom from brush roller 5's clearance, if 1 bottom in the frame does not set up corresponding sewerage institution 7, the filth can be piled up in 1 bottom in the frame, after long-time piling up, can influence the operation of device, therefore, for the convenience of large-scale mechanized production, need set up corresponding sewerage institution 7 in 1 bottom in the frame, discharge filth and sewage to predetermined assigned position through sewerage institution 7, thereby be convenient for the long-term effectual operation of device.
Wherein, sewage discharge mechanism 7 is including advancing dirty mouthful, drain, advance dirty mouthful at least and brush roller 5 clearance intercommunication within a definite time for filth and sewage can fall sewage discharge mechanism 7 from brush roller 5 clearance, then sewage discharge mechanism 7 transports filth and sewage to the drain, and discharges appointed place through the drain.
Except the above-mentioned preferred embodiment who adopts sewerage institution 7, can also set up filth pond or filth container in frame 1 below, filth pond and filth container are used for receiving filth and the sewage that drops from the top, nevertheless need regular clearance filth pond or filth container through this mode, if brush belt cleaning device's quantity is more, filth or filth container of every brush belt cleaning device below all need clear up, the cleaning process is loaded down with trivial details, low efficiency, be unfavorable for large-scale processing production.
In this example, the drainage mechanism 7 is a helical blade shaft.
Because the brush cleaning device is provided with the sprayer 3, the sewage discharge mechanism 7 mainly discharges sewage, and therefore, a spiral blade shaft is preferably adopted to transport and discharge the sewage. Because helical blade is the blade of slant, consequently, helical blade axle when rotatory, the blade can promote sewage and flow to appointed direction to can promote sewage and discharge to the assigned position in blowdown mouthful department.
As shown in fig. 3, in this embodiment, a U-shaped sliding door 8 is disposed on an outer side wall of the rack 1, and the U-shaped sliding door 8 is located in a space surrounded by the multiple stages of brushing mechanisms.
Because the brushing mechanism of the utility model comprises a plurality of brush rollers 5 arranged in a U shape and 1 brush roller 5 in the middle of the plurality of brush rollers 5 arranged in a U shape, the transportation of the object to be cleaned on the brush rollers 5 has certain difficulty, and the object to be cleaned may be blocked in the brushing mechanism, and the blocked object to be cleaned is difficult to clean from the upper side due to the special structure of the brushing mechanism, therefore, in order to clean the blocked object to be cleaned, a U-shaped sliding door 8 is detachably arranged on the side wall of the frame 1, after the U-shaped sliding door 8 is detached, a U-shaped hole can appear on the side wall of the frame 1, and the blocked object to be cleaned can be easily cleaned through the U-shaped hole; wherein the U-shaped sliding door 8 needs to have a good sealing effect to ensure that sewage does not leak out of the U-shaped sliding door 8.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to fall within the scope of the present disclosure.
Claims (10)
1. The utility model provides a brush cleaning device, its characterized in that includes frame (1), actuating mechanism (6), locates clean mechanism in frame (1) inner chamber, frame (1) includes feed inlet, discharge gate, clean mechanism includes atomizer (2), spray thrower (3), multistage scrubbing mechanism, atomizer (2) are fixed in and are close to the feed inlet brush mechanism's top, spray thrower (3) are fixed in and are close to the discharge gate brush mechanism's top, actuating mechanism (6) are used for the drive brush mechanism operates.
2. A brush cleaning device according to claim 1, characterized in that the brushing mechanism comprises a number of brush rolls (5) in a U-shaped arrangement and 1 brush roll (5) in the middle of the number of brush rolls (5) in a U-shaped arrangement.
3. A brush cleaning device according to claim 2, characterized in that the brushing mechanism comprises 8 brush rolls (5) in a U-shaped arrangement and 1 brush roll (5) in the middle of the 8 brush rolls (5) in a U-shaped arrangement.
4. A brush cleaning apparatus according to claim 1, wherein the cleaning means comprises a 6-stage brush mechanism horizontally arranged from front to back from the inlet to the outlet, the sprayer (2) is arranged above the first 3-stage brush mechanism, and the sprayer (3) is arranged above the second 3-stage brush mechanism.
5. The brush cleaning device according to claim 3, characterized in that the driving mechanism (6) comprises a motor (61) and a chain (62), the end of the brush roller (5) is provided with a chain wheel (51), and the motor (61) drives the chain wheel (51) to rotate through the chain (62) so as to drive the brush roller (5) to rotate.
6. A brush cleaning device according to claim 5, characterized in that said brushing means further comprises at least one tension wheel (4), said tension wheel (4) being arranged in a space enclosed by 8 brush rolls (5) arranged in a U-shape.
7. A brush cleaning apparatus according to claim 6, characterised in that the scrubbing mechanism comprises two tension wheels (4).
8. A brush cleaning apparatus according to claim 1, further comprising a drain mechanism (7) provided at the bottom of the housing (1).
9. A brush cleaning apparatus according to claim 8, characterised in that the dirt removing means (7) is a helical vane shaft.
10. A brush cleaning device according to claim 3, wherein a U-shaped sliding door (8) is provided on an outer side wall of the frame (1), and the U-shaped sliding door (8) is located in an inner space surrounded by the plurality of stages of brushing mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922392349.5U CN211515294U (en) | 2019-12-26 | 2019-12-26 | Brush cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922392349.5U CN211515294U (en) | 2019-12-26 | 2019-12-26 | Brush cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211515294U true CN211515294U (en) | 2020-09-18 |
Family
ID=72447479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922392349.5U Active CN211515294U (en) | 2019-12-26 | 2019-12-26 | Brush cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211515294U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116235963A (en) * | 2023-01-10 | 2023-06-09 | 诸城市九龙机械有限公司 | A continuous automatic skin cleaning device for lotus root |
| CN118219671A (en) * | 2024-03-05 | 2024-06-21 | 浙江得沃科技有限公司 | Screen printing plate cleaning device |
-
2019
- 2019-12-26 CN CN201922392349.5U patent/CN211515294U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116235963A (en) * | 2023-01-10 | 2023-06-09 | 诸城市九龙机械有限公司 | A continuous automatic skin cleaning device for lotus root |
| CN118219671A (en) * | 2024-03-05 | 2024-06-21 | 浙江得沃科技有限公司 | Screen printing plate cleaning device |
| CN118219671B (en) * | 2024-03-05 | 2025-06-24 | 浙江得沃科技有限公司 | Screen cleaning device |
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