CN211514092U - Tail gas treatment system of engine test bed - Google Patents
Tail gas treatment system of engine test bed Download PDFInfo
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- CN211514092U CN211514092U CN201922041608.XU CN201922041608U CN211514092U CN 211514092 U CN211514092 U CN 211514092U CN 201922041608 U CN201922041608 U CN 201922041608U CN 211514092 U CN211514092 U CN 211514092U
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- 239000007788 liquid Substances 0.000 claims description 74
- 238000005507 spraying Methods 0.000 claims description 64
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- 238000012545 processing Methods 0.000 abstract description 12
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Abstract
An engine test bed tail gas treatment system comprises a first alkali liquor spray tower, a second alkali liquor spray tower, an alkali liquor supply pool, a silencing tower and a tail gas treatment system input pipeline; the gas inlets of the first alkali liquor spray tower and the second alkali liquor spray tower are communicated with the input pipeline of the tail gas treatment system, and the gas outlets of the spray towers are communicated with the silencing tower through pipelines. The utility model discloses an engine test platform tail gas processing system has realized the processing of engine test platform tail gas, simultaneously, through setting up the amortization tower, has carried out the amortization to exhaust system's exhaust and has fallen the noise reduction, has avoided noise pollution.
Description
Technical Field
The utility model belongs to the technical field of the experimental environmental protection technique of engine and specifically relates to an engine test bench tail gas treatment system.
Background
The engine test is one of necessary links for putting and using the aerospace engines such as the turbofan engine, the solid-impact engine and the like, the engine test bed is a necessary condition of the engine test, the main components of gas exhausted by the engine test bed are carbon dioxide and hydrogen sulfide and contain certain particulate matters, the particulate matters mainly comprise diboron trioxide and magnesium oxide, if the waste gas exhausted by the test bed is directly exhausted into the atmosphere, the pollution to the atmosphere is extremely large, the generation of acid rain is caused, meanwhile, the exhausted particulate matters form pollutants such as PM10 and PM2.5 to pollute the atmosphere, the engine test bed is extremely environment-friendly, and in the prior art, a mature and effective method for treating tail gas of the engine test bed of the aerospace engines such as the turbofan engine, the solid-impact engine and the like does not exist.
The noise sources polluting various workplaces and surrounding environments of the engine test bed mainly come from aerodynamic noise, and the noise sources only exist in the test bed during test, and generate noise of more than 130dB (A) when high-pressure, high-speed and high-temperature compressed air and fuel gas flow in a metal or other enclosing structures or are exhausted to the atmosphere. Noise is unnecessary sound, the frequency of sound that can be heard by human ears is within 20HZ to 20000HZ, which is directly perceived by human beings, and noise outside this frequency is not perceived by human ears as a silent killer, and is also the object of noise control. At present, each country regulates noise to be controlled within different sound pressure levels according to different environments. According to the relevant regulations of the domestic environmental protection law, the noise sound pressure level of a newly built enterprise working for 8 hours every day is allowed to be 85dB (A), and the noise sound pressure level of the newly built enterprise working for 1 hour every day is allowed to be 94dB (A). For the engine test bed with acoustic power larger than 130dB (A), short action time and working places far away from towns and residential areas, the noise control aims to ensure that the noise of the working places of the test bed reaches the specified index and reduce the noise of the environment outside the test bed as far as possible.
For the method of silencing and reducing noise of the noise generated by the test bed, the prior art has not been provided with a mature and effective technical means, the applicant previously applied CN203910262U and proposed a silencer, which has a certain effect on silencing and reducing noise of the test bed, but the way of staggered arrangement of the thick components and the thin components of the silencer needs a larger floor area, on one hand, when the exhaust flow of the engine test bed is smaller, in order to ensure the silencing quality, a plurality of thick components and thin components (each layer of silencing component needs at least 2 thick components of the silencer and 2 thin components of the silencer and the other half thick components and half thin components of the silencer) still need to be established, resulting in a great increase in cost; on the other hand, when the floor area of the engine test bed, which allows the installation of the muffler device, is small and does not allow the thick sheet assembly and the thin sheet assembly of the muffler as described in this patent application to be provided for each layer in a staggered arrangement, the elimination of any one of the muffling sheets results in a reduction in the muffling ability.
Disclosure of Invention
The technical solution problem of the utility model is that: the defects of the prior art are overcome, and the tail gas treatment system of the engine test bed is provided.
The technical solution of the utility model is that: an engine test bed tail gas treatment system comprises a first alkali liquor spray tower, a second alkali liquor spray tower, an alkali liquor supply pool, a silencing tower and a tail gas treatment system input pipeline; the gas inlets of the spray towers of the first alkali liquor spray tower and the second alkali liquor spray tower are communicated with an input pipeline of a tail gas treatment system, the gas outlets of the spray towers are communicated with a silencing tower through pipelines, one end of a conveying pipeline for conveying alkali liquor to the spray system is communicated with an alkali liquor supply pool, and the other end of the conveying pipeline penetrates through an alkali liquor input port of the spray tower and is respectively communicated with a first spray system of the spray tower and a second spray system of the spray tower; the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are sequentially and fixedly arranged in the silencing tower from bottom to top, and the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are communicated with an alkaline liquid supply tank through pipelines.
Further, the first alkali liquor spray tower and the second alkali liquor spray tower have the same structure, and the first alkali liquor spray tower comprises a spray tower body, a spray tower air inlet, a spray tower air outlet, a spray tower alkali liquor inlet, a spray tower first packing layer, a spray tower first spray system, a spray tower second packing layer, a spray tower second spray system, a spray tower liquid level meter, a spray tower circulating pump, a spray tower overflow port, a spray tower drain outlet and a spray tower maintenance port; the spray tower body is of a hollow cylindrical structure, a spray tower air inlet, a spray tower alkali liquor inlet, a spray tower overflow port, a spray tower drain outlet and a spray tower maintenance port are arranged on the side part of the spray tower body, and a spray tower air outlet is arranged on the top of the spray tower body; the spray tower circulating pump is arranged outside the spray tower body and used for pumping out the alkaline liquid in the alkaline liquid supply tank and conveying the alkaline liquid to the first spray system of the spray tower and the second spray system of the spray tower through a conveying pipeline for conveying the alkaline liquid to the spray system; the overflow port of the spray tower is arranged higher than the air inlet of the spray tower, the alkali liquor inlet of the spray tower and the sewage outlet of the spray tower are communicated with external wastewater treatment equipment through a pipeline; along the axis of the spray tower body, a first packing layer of the spray tower, a first spraying system of the spray tower, a second packing layer of the spray tower and a second spraying system of the spray tower are sequentially and fixedly installed inside the spray tower body from bottom to top, and a liquid level meter of the spray tower is arranged on the lower portion of the first packing layer of the spray tower on the side portion of the spray tower body and used for monitoring the water level of wastewater at the bottom of the spray tower body.
Further, the silencing tower comprises an inlet silencing piece mounting cavity and an outlet silencing piece mounting cavity which are communicated with each other at the bottoms, an inlet silencing piece assembly is fixedly mounted at the inlet silencing piece mounting cavity, an outlet silencing piece assembly is fixedly mounted at the outlet silencing piece mounting cavity, the air outlets of the spray towers of the first alkali liquor spray tower and the second alkali liquor spray tower are communicated with the inlet silencing piece mounting cavity of the silencing tower through pipelines, and the outlet of the outlet silencing piece mounting cavity is communicated with the atmosphere; in the outlet silencing piece installation cavity, a lower layer spraying system, a middle layer spraying system and an upper layer spraying system are fixedly installed below the outlet silencing piece assembly from bottom to top in sequence, the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are communicated with an alkaline liquid supply pool through pipelines, and a pump for pumping and conveying alkaline liquid in the alkaline liquid supply pool to the lower layer spraying system, the middle layer spraying system and the upper layer spraying system is arranged outside the silencing tower.
Furthermore, the inlet silencing sheet component and the outlet silencing sheet component have the same structure, and the inlet silencing sheet component comprises a lower silencing sheet component, a middle silencing sheet component and an upper silencing sheet component which are sequentially arranged from bottom to top; each layer of silencing sheet component comprises semi-thin silencing sheets, semi-thick silencing sheets and thin and thick combined silencing sheets which are arranged at intervals, wherein in each layer of silencing sheet component, the semi-thin silencing sheets and the semi-thick silencing sheets are arranged at two ends and are fixedly connected with two end faces of an inlet silencing sheet mounting cavity of the silencing tower, a plurality of thin and thick combined silencing sheets are arranged at intervals between the semi-thin silencing sheets and the semi-thick silencing sheets, and the adjacent silencing sheets form an airflow channel.
Furthermore, at the same end side, the types of the silencing sheets of the adjacent 2 layers are different, so that the airflow channels formed by the adjacent silencing sheet assemblies are staggered, and the silencing capacity of the silencing device is further improved; in the middle-layer silencing sheet component, the arrangement modes of the silencing sheets are half-thick silencing sheets, thin-thick combined silencing sheets and half-thin silencing sheets, wherein the thick silencing sheets in the thin-thick combined silencing sheets face the half-thin silencing sheets; in the upper silencing sheet component, the arrangement mode of the silencing sheets is half-thin silencing sheets, thin-thick combined silencing sheets and half-thick silencing sheets, wherein the thick silencing sheets in the thin-thick combined silencing sheets face the half-thin silencing sheets.
Further, the alkaline liquid supply tank is provided with a water injection port for injecting municipal tap water.
Furthermore, a detector for detecting the pH value of the alkaline liquid in the alkaline liquid supply tank and a liquid level meter for displaying the water level of the alkaline liquid in the alkaline liquid supply tank are arranged in the alkaline liquid supply tank.
Furthermore, the alkaline liquid supply tank is provided with a feed opening for feeding alkaline materials so as to ensure that the pH value of the alkaline liquid in the alkaline liquid supply tank reaches a preset value.
Compared with the prior art, the utility model the advantage lie in:
1. the utility model discloses an engine test platform tail gas processing system, spray the platform through setting up confined alkaline liquid supply pool and 2 sets of alkalis, the processing of engine test platform tail gas has been realized, make and accord with national pollutant emission standard by the gas of alkaline spray tower gas outlet, set up 2 parallelly connected alkalis of cover and spray the platform, make engine test platform tail gas fall into 2 ways and carry out the alkalis and spray, the velocity of flow of engine test platform tail gas through the alkalis spray tower has been reduced, make the alkalis spray the process more abundant, the work load of every alkalis spray tower has been reduced simultaneously, further abundant alkalis of having carried out spray, and simultaneously, through setting up the amortization tower, it makes an uproar to have carried out the amortization to exhaust system's exhaust, noise pollution has.
2. The tail gas treatment system of the engine test bed of the utility model creatively provides a thin and thick combined silencing sheet flat sheet, realizes that a thin silencing sheet and a thick silencing sheet are respectively arranged at the side of an air flow channel 2, under the prerequisite of guaranteeing the noise cancelling capacity, reduced the use quantity of amortization piece (need the thick sheet subassembly of 2 silencers and the thin sheet subassembly of 2 silencers at least to every layer of amortization piece subassembly of prior art in addition the thick sheet subassembly of half silencer and the thin sheet subassembly of half silencer, the utility model provides an every layer of amortization piece subassembly is equivalent to the thick sheet subassembly that only needs 1 silencer and the thin sheet subassembly of 1 silencer in addition the thick sheet subassembly of half silencer and the thin sheet subassembly of half silencer), area is little (also be applicable to little discharge engine test bed when being suitable for large-traffic test bed), and application scope is wide, has also reduced the cost simultaneously by a wide margin.
3. The utility model discloses an engine test platform tail gas processing system, it sets up the water conservancy diversion piece on the amortization piece, to the gaseous water conservancy diversion that gets into airflow channel for gas flow is even, has further improved the amortization efficiency.
4. The utility model discloses an engine test platform tail gas processing system, creative set up 2 layers of spraying system in every alkaline spray column, make and spray more thoroughly.
5. The utility model discloses an engine test platform tail gas processing system sets up the packing layer that has ceramic material in every layer of spraying system, has improved the throughput of alkaline spray column by a wide margin.
6. The utility model discloses an engine test platform tail gas processing system has set up spraying system in the amortization tower, and further tail gas carries out degradation for the tail gas treatment ability further improves.
Drawings
Fig. 1 is the schematic diagram of the tail gas treatment system of the engine test stand of the present invention.
FIG. 2 is a schematic structural diagram of an alkali liquor spray tower in the tail gas treatment system of the engine test stand of the present invention.
Fig. 3 is a schematic structural diagram of a 3-layer noise damping sheet assembly in the tail gas treatment system of the engine test stand of the present invention.
Fig. 4 is a schematic structural diagram of a 1-layer noise damping sheet assembly in the tail gas treatment system of the engine test stand of the present invention.
Fig. 5 is a schematic structural diagram of a half-thin silencing sheet in the tail gas treatment system of the engine test bed of the present invention.
Fig. 6 is the structural schematic diagram of the semi-thick silencing sheet in the tail gas treatment system of the engine test bed of the utility model.
Fig. 7 is a schematic structural diagram of a thin and thick combined silencing plate in the tail gas treatment system of the engine test bed of the present invention.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "abutted" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model provides an engine test bench tail gas processing system, especially an aerospace engine test bench tail gas processing system such as turbofan engine, solid towards engine, includes first alkali lye spray column 100, second alkali lye spray column 200, alkaline liquid supply tank 300, amortization tower 400 and tail gas processing system input pipeline 500.
The alkaline liquid supply tank 300 is of a closed reinforced concrete structure, and is filled with alkaline liquid.
The first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 have the same structure, the first alkali liquor spray tower 100 comprises a spray tower body 101, a spray tower air inlet 102, a spray tower air outlet 103, a spray tower alkali liquor inlet 104, a spray tower first packing layer 105, a spray tower first spray system 106, a spray tower second packing layer 107, a spray tower second spray system 108, a spray tower liquid level meter 109, a spray tower circulating pump 110, a spray tower overflow port 111, a spray tower drain 112 and a spray tower maintenance port 113; the spray tower body 101 is of a hollow cylindrical structure, the spray tower air inlet 102, the spray tower alkali liquor inlet 104, the spray tower overflow port 111, the spray tower drain outlet 112 and the spray tower maintenance port 113 are all arranged on the side part of the spray tower body 101, and the spray tower air outlet 103 is arranged on the top of the spray tower body 101; the spray tower inlet 102 of the first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 are both communicated with an input pipeline 500 of a tail gas treatment system, the spray tower outlet 103 is both communicated with the silencing tower 400 through a pipeline, one end of a conveying pipeline for conveying alkali liquor to a spray system is communicated with the alkali liquor supply tank 300, the other end of the conveying pipeline penetrates through the alkali liquor input port 104 of the spray tower and is respectively communicated with a first spray system 106 of the spray tower and a second spray system 108 of the spray tower, and the spray tower circulating pump 110 is arranged outside the spray tower body 101 and is used for pumping out the alkali liquor in the alkali liquor supply tank 300 and conveying the alkali liquor to the first spray system 106 of the spray tower and the second spray system 108 of the spray tower through a conveying pipeline for conveying the alkali liquor to the spray system; preferably, the conveying pipeline for conveying the alkaline liquid to the spraying system is provided with a seal through the spraying tower alkali liquid inlet 104; the arrangement position of the spray tower overflow port 111 is higher than the spray tower air inlet 102, the spray tower alkali liquor inlet 104 and the spray tower drain outlet 112, and the spray tower drain outlet 112 is communicated with the external wastewater treatment equipment 500 through a pipeline. Along the axis of the spray tower body 101, a first packing layer 105 of the spray tower, a first spraying system 106 of the spray tower, a second packing layer 107 of the spray tower and a second spraying system 108 of the spray tower are fixedly installed inside the spray tower body 101 from bottom to top in sequence, preferably, the packing in the first packing layer 105 of the spray tower and the second packing layer 107 of the spray tower is ceramic packing. The spray tower liquid level meter is arranged on the side part of the spray tower body 101 and is positioned on the lower part of the first packing layer 105 of the spray tower, and is used for monitoring the water level of the waste water at the bottom of the spray tower body 101.
The silencing tower 400 is of a reinforced concrete structure and comprises an inlet silencing piece mounting cavity 410 and an outlet silencing piece mounting cavity 420, the bottoms of the inlet silencing piece mounting cavity 410 and the outlet silencing piece mounting cavity 420 are communicated, an inlet silencing piece assembly 430 is fixedly mounted at the inlet silencing piece mounting cavity 410, an outlet silencing piece assembly 440 is fixedly mounted at the outlet silencing piece mounting cavity 420, the spray tower gas outlets 103 of the first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 are communicated with the inlet silencing piece mounting cavity 410 of the silencing tower 400 through pipelines, and the outlet of the outlet silencing piece mounting cavity 420 is communicated with the atmosphere; in the outlet silencer assembly 420, a lower layer spray system 450, a middle layer spray system 460 and an upper layer spray system 470 are fixedly installed in sequence from bottom to top below the outlet silencer assembly 440, the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470 are communicated with the alkaline liquid supply tank 300 through pipelines, and a pump for pumping and conveying the alkaline liquid in the alkaline liquid supply tank 300 to the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470 is arranged outside the silencer tower 400. The inlet silencer assembly 430 and the outlet silencer assembly 440 are identical in construction.
The inlet silencing sheet assembly 430 comprises a lower layer silencing sheet assembly 4301, a middle layer silencing sheet assembly 4302 and an upper layer silencing sheet assembly 4303 which are sequentially arranged from bottom to top; each layer of silencing sheet component comprises semi-thin silencing sheets 431, semi-thick silencing sheets 432 and thin and thick combined silencing sheets 433 which are arranged at intervals, in each layer of silencing sheet component, the semi-thin silencing sheets 431 and the semi-thick silencing sheets 432 are arranged at two ends and are fixedly connected with two end faces of the inlet silencing sheet mounting cavity 410 of the silencing tower 400, a plurality of thin and thick combined silencing sheets 433 are arranged at intervals between the semi-thin silencing sheets 431 and the semi-thick silencing sheets 432, and the adjacently arranged silencing sheets form an airflow channel; the method of mounting each layer of sound attenuation panel assembly and the method of attachment to the tower are known in the art, in a manner substantially in accordance with the applicant's prior application (CN 201420057351.1).
On the same end side, the types of the sound-deadening sheets of the adjacent 2 layers are different, so that the airflow channels formed by the adjacent sound-deadening sheet assemblies are staggered, and the sound-deadening capacity of the sound-deadening device is further improved, in a preferred embodiment of the application, in the lower sound-deadening sheet assembly 4301, the arrangement modes of the sound-deadening sheets are half-thin sound-deadening sheets 431, thin-thick combined sound-deadening sheets 433 and half-thick sound-deadening sheets 432, wherein the thick sound-deadening sheet parts in the thin-thick combined sound-deadening sheets 433 face the half-thin sound-deadening sheets 431; in the middle-layer silencing sheet assembly 4302, the arrangement modes of silencing sheets are a half-thick silencing sheet 432, a thin-thick combined silencing sheet 433 and a half-thin silencing sheet 431, wherein the thick silencing sheets in the thin-thick combined silencing sheet 433 face the half-thin silencing sheet 431; in the upper-layer silencing sheet assembly 4303, the silencing sheets are arranged in a manner of a half-thin silencing sheet 431, a thin-thick combined silencing sheet 433 and a half-thick silencing sheet 432, wherein the thick silencing sheets in the thin-thick combined silencing sheet 433 face the half-thin silencing sheet 431.
The semi-thin silencing sheet 431 comprises a semi-thin silencing sheet flat sheet 4311 and 2 semi-thin silencing sheet flow guiding conical sheets 4312, wherein the 2 semi-thin silencing sheet flow guiding conical sheets 4312 are fixedly connected with two ends of the semi-thin silencing sheet flat sheet 4311, and preferably, the 2 semi-thin silencing sheet flow guiding conical sheets 4312 and the semi-thin silencing sheet flat sheet 4311 are integrally formed; the surfaces of the semi-thin silencing plate flat sheet 4311 and the semi-thin silencing plate flow guiding conical sheet 4312 are both provided with a plurality of silencing plate micropores 434, the plurality of silencing plate micropores 434 are through holes penetrating through the surfaces of the semi-thin silencing plate flat sheet 4311 and the semi-thin silencing plate flow guiding conical sheet 4312, wherein the structure of the semi-thin silencing plate 431 is the prior art which is the semi-sheet structure of a sheet component in the prior application (application number: CN201420056663.0, the name of the utility model: the sheet component for the silencer) of the applicant, and the flow guiding of gas entering an airflow channel is realized by arranging the semi-thin silencing plate flow guiding conical sheet 4312, so that the gas flows uniformly, and the silencing effect is further improved.
The semi-thick silencing piece 432 comprises a semi-thick silencing piece flat piece 4321 and 2 semi-thick silencing piece flow guide conical pieces 4322, wherein the 2 semi-thick silencing piece flow guide conical pieces 4322 are fixedly connected with two ends of the semi-thick silencing piece flat piece 4321, and preferably, the 2 semi-thick silencing piece flow guide conical pieces 4322 and the semi-thick silencing piece flat piece 4321 are integrally formed; the surfaces of the half-thick silencing plate flat sheet 4321 and the half-thick silencing plate flow guiding conical sheet 4322 are both provided with a plurality of silencing plate micropores 434, and the plurality of silencing plate micropores 434 are through holes penetrating through the surfaces of the half-thick silencing plate 4321 and the half-thick silencing plate flow guiding conical sheet 4322; wherein, the structure of the half-thickness silencing sheet 432 is the prior art, which is the half-sheet structure of the thin sheet component in the prior application (application number: CN201420056662.6, utility model name: thick sheet component for silencer) of the applicant; the flow guide of the gas entering the gas flow passage is realized by arranging the half-thick silencing sheet flow guide cone 4322, so that the gas flows uniformly, and the silencing effect is further improved.
The thin and thick combined silencing sheet 433 is a combined sheet formed by fixedly connecting and combining the horizontal surfaces of the semi-thin silencing sheet 431 and the semi-thick silencing sheet 432, in the combined thin and thick combined silencing sheet 433, the semi-thin silencing sheet flat sheet 4311 and the semi-thick silencing sheet flat sheet 4321 are arranged in parallel to form a thin and thick combined silencing sheet flat sheet 4331 of the thin and thick combined silencing sheet 433, and the 2 semi-thin silencing sheet flow guide conical sheets 4312 and the 2 semi-thick silencing sheet flow guide conical sheets 4322 form 2 thin and thick combined silencing sheet flow guide conical sheets 4332 of the thin and thick combined silencing sheet 433; the air flow guiding of the air entering the air flow channel is realized by arranging the thin and thick combined silencing piece flow guiding conical piece 4332, so that the air flows uniformly, and the silencing effect is further improved.
The thickness of the semi-thin silencing sheet 431 is L1, the thickness of the semi-thick silencing sheet 432 is L2, and the thickness of the thin and thick combined silencing sheet 433 is L3, wherein L1 is more than L2 and less than L3, and L3 is L1+ L2.
Preferably, the diameter of the sound damping sheet micro hole 434 is 0.6mm to 1mm, and more preferably, the diameter of the sound damping sheet micro hole 434 is 0.8 mm.
Preferably, the horizontal cross-sections in the inlet silencing piece mounting cavity 410 and the outlet silencing piece mounting cavity 420 are square channels, the wall thickness of the tower body 110 is 0.5m, and further preferably, the horizontal cross-section in the tower body 110 is a square channel with a size of 0.5m × 0.5 m.
Preferably, the thickness L1 of the semi-thin sound-deadening sheet 431 is 80mm to 85mm, and more preferably, the thickness L1 of the semi-thin sound-deadening sheet 431 is 82 mm.
Preferably, the thickness L2 of the half-thickness noise-canceling sheet 432 is 195mm to 205mm, and more preferably, the thickness L2 of the half-thickness noise-canceling sheet 432 is 200 mm.
Preferably, the alkaline liquid supply tank 300 is provided with a water injection port for injecting municipal tap water.
Preferably, a detector for detecting the ph of the alkaline liquid in the alkaline liquid supply tank 300 and a liquid level meter for displaying the level of the alkaline liquid in the alkaline liquid supply tank 300 are disposed in the alkaline liquid supply tank 300.
Preferably, the alkaline liquid supply tank 300 is provided with a feeding port for feeding alkaline materials, so as to ensure that the alkalinity-acidity of the alkaline liquid in the alkaline liquid supply tank 300 reaches a predetermined value.
The method for treating the tail gas of the engine test bed by using the tail gas treatment system of the engine test bed comprises the following steps:
s100), starting a spraying system
S110), respectively starting the spray tower circulating pump 110 and pumps for pumping and conveying the alkaline liquid in the alkaline liquid supply tank 300 to the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470, respectively pumping and conveying the alkaline liquid in the alkaline liquid supply tank 300 to the first spray system 106 of the spray tower and the second spray system 108 of the spray tower of the first alkaline liquid spray tower 100 and the second alkaline liquid spray tower 200, the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470.
S120), starting the first spray tower spray system 106 and the second spray tower spray system 108 of the first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 and the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470, starting the spraying of the alkali liquor, and keeping the first spray tower spray system 106 and the second spray tower spray system 108 of the first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 and the lower layer spray system 450, and the middle layer spray system 460 and the upper layer spray system 470 working.
S200) and tail gas treatment
S210) and performing engine test, wherein tail gas of an engine test bed is discharged by an exhaust system (the exhaust system can be an exhaust pipeline, an ejector and the like), and enters the spray tower air inlets 102 of the first alkali liquor spray tower 100 and the second alkali liquor spray tower 200 respectively through the tail gas processing system input pipeline 500.
S220), after sequentially passing through a first packing layer 105 and a second packing layer 107 of the spray tower, engine test bed tail gas entering a gas inlet 102 of the spray tower is discharged from a gas outlet 103 of the spray tower and enters an inlet silencing sheet mounting cavity 410 from the top of a silencing tower 400 through a pipeline, and when the engine test bed tail gas passes through the first packing layer 105 of the spray tower and the second packing layer 107 of the spray tower, alkaline liquid and the engine test bed tail gas are subjected to degradation treatment.
S230), the gas entering the inlet silencing piece mounting cavity 410 is subjected to silencing and noise reduction through staggered gas flow channels formed by 3 silencing piece assemblies, and then enters the outlet silencing piece mounting cavity 420 for secondary spraying.
And S230), after the gas after the secondary spraying is subjected to noise reduction through staggered airflow channels formed by 3 silencer component assemblies, the gas is not discharged out of the atmosphere from the top of the outlet silencer mounting cavity 420 of the silencer tower 400.
S300), closing the spraying system
After the engine test is finished and the time reaches the preset time, preferably 2-4 hours, and further preferably 3 hours after the test is finished, the spray tower circulating pump 110 is turned off, and the pumps for pumping and conveying the alkaline liquid in the alkaline liquid supply tank 300 to the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470, the first spray system 106, the spray tower second spray system 108, the lower layer spray system 450, the middle layer spray system 460 and the upper layer spray system 470 are used.
Preferably, after each engine test, tap water is injected through a water injection port of the alkaline liquid supply tank 300 for injecting municipal tap water, and alkaline materials are injected through a feed port of the alkaline liquid supply tank 300 for injecting alkaline materials, so that the ph of the alkaline liquid in the alkaline liquid supply tank 300 reaches a predetermined value.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. The tail gas treatment system of the engine test bed is characterized by comprising a first alkali liquor spray tower, a second alkali liquor spray tower, an alkali liquor supply pool, a silencing tower and a tail gas treatment system input pipeline; the gas inlets of the spray towers of the first alkali liquor spray tower and the second alkali liquor spray tower are communicated with an input pipeline of a tail gas treatment system, the gas outlets of the spray towers are communicated with a silencing tower through pipelines, one end of a conveying pipeline for conveying alkali liquor to the spray system is communicated with an alkali liquor supply pool, and the other end of the conveying pipeline penetrates through an alkali liquor input port of the spray tower and is respectively communicated with a first spray system of the spray tower and a second spray system of the spray tower; the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are sequentially and fixedly arranged in the silencing tower from bottom to top, and the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are communicated with an alkaline liquid supply tank through pipelines.
2. The engine test stand exhaust treatment system of claim 1, wherein: the first alkali liquor spraying tower and the second alkali liquor spraying tower are identical in structure, the first alkali liquor spraying tower comprises a spraying tower body, a spraying tower air inlet, a spraying tower air outlet, a spraying tower alkali liquor inlet, a spraying tower first packing layer, a spraying tower first spraying system, a spraying tower second packing layer, a spraying tower second spraying system, a spraying tower liquid level meter, a spraying tower circulating pump, a spraying tower overflow port, a spraying tower drain outlet and a spraying tower maintenance port; the spray tower body is of a hollow cylindrical structure, a spray tower air inlet, a spray tower alkali liquor inlet, a spray tower overflow port, a spray tower drain outlet and a spray tower maintenance port are arranged on the side part of the spray tower body, and a spray tower air outlet is arranged on the top of the spray tower body; the spray tower circulating pump is arranged outside the spray tower body and used for pumping out the alkaline liquid in the alkaline liquid supply tank and conveying the alkaline liquid to the first spray system of the spray tower and the second spray system of the spray tower through a conveying pipeline for conveying the alkaline liquid to the spray system; the overflow port of the spray tower is arranged higher than the air inlet of the spray tower, the alkali liquor inlet of the spray tower and the sewage outlet of the spray tower are communicated with external wastewater treatment equipment through a pipeline; along the axis of the spray tower body, a first packing layer of the spray tower, a first spraying system of the spray tower, a second packing layer of the spray tower and a second spraying system of the spray tower are sequentially and fixedly installed inside the spray tower body from bottom to top, and a liquid level meter of the spray tower is arranged on the lower portion of the first packing layer of the spray tower on the side portion of the spray tower body and used for monitoring the water level of wastewater at the bottom of the spray tower body.
3. The engine test stand exhaust treatment system of claim 1, wherein: the silencing tower comprises an inlet silencing piece mounting cavity and an outlet silencing piece mounting cavity which are communicated with each other at the bottom, an inlet silencing piece assembly is fixedly mounted at the inlet silencing piece mounting cavity, an outlet silencing piece assembly is fixedly mounted at the outlet silencing piece mounting cavity, the gas outlets of the first alkali liquor spray tower and the second alkali liquor spray tower are communicated with the inlet silencing piece mounting cavity of the silencing tower through pipelines, and the outlet of the outlet silencing piece mounting cavity is communicated with the atmosphere; in the outlet silencing piece installation cavity, a lower layer spraying system, a middle layer spraying system and an upper layer spraying system are fixedly installed below the outlet silencing piece assembly from bottom to top in sequence, the lower layer spraying system, the middle layer spraying system and the upper layer spraying system are communicated with an alkaline liquid supply pool through pipelines, and a pump for pumping and conveying alkaline liquid in the alkaline liquid supply pool to the lower layer spraying system, the middle layer spraying system and the upper layer spraying system is arranged outside the silencing tower.
4. The engine test stand exhaust treatment system of claim 3, wherein: the inlet silencing sheet component and the outlet silencing sheet component have the same structure, and the inlet silencing sheet component comprises a lower silencing sheet component, a middle silencing sheet component and an upper silencing sheet component which are sequentially arranged from bottom to top; each layer of silencing sheet component comprises semi-thin silencing sheets, semi-thick silencing sheets and thin and thick combined silencing sheets which are arranged at intervals, wherein in each layer of silencing sheet component, the semi-thin silencing sheets and the semi-thick silencing sheets are arranged at two ends and are fixedly connected with two end faces of an inlet silencing sheet mounting cavity of the silencing tower, a plurality of thin and thick combined silencing sheets are arranged at intervals between the semi-thin silencing sheets and the semi-thick silencing sheets, and the adjacent silencing sheets form an airflow channel.
5. The engine test stand exhaust treatment system of claim 4, wherein: the silencing tower is characterized in that at the same end side, 2 adjacent layers of silencing sheets are different in type, so that airflow channels formed by the adjacent silencing sheet assemblies are arranged in a staggered mode, and further the silencing capacity of the silencing device is improved; in the middle-layer silencing sheet component, the arrangement modes of the silencing sheets are half-thick silencing sheets, thin-thick combined silencing sheets and half-thin silencing sheets, wherein the thick silencing sheets in the thin-thick combined silencing sheets face the half-thin silencing sheets; in the upper silencing sheet component, the arrangement mode of the silencing sheets is half-thin silencing sheets, thin-thick combined silencing sheets and half-thick silencing sheets, wherein the thick silencing sheets in the thin-thick combined silencing sheets face the half-thin silencing sheets.
6. The engine test stand exhaust treatment system of claim 1, wherein: the alkaline liquid supply pool is provided with a water filling port for filling municipal tap water.
7. The engine test stand exhaust treatment system of claim 1, wherein: the alkaline liquid supply tank is internally provided with a detector for detecting the pH value of the alkaline liquid in the alkaline liquid supply tank and a liquid level meter for displaying the water level of the alkaline liquid in the alkaline liquid supply tank.
8. The engine test stand exhaust treatment system of claim 1, wherein: the alkaline liquid supply tank is provided with a feed inlet for feeding alkaline materials so as to ensure that the pH value of the alkaline liquid in the alkaline liquid supply tank reaches a preset value.
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| CN110743366A (en) * | 2019-11-25 | 2020-02-04 | 北京航天三发高科技有限公司 | Engine test bed tail gas treatment system and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110743366A (en) * | 2019-11-25 | 2020-02-04 | 北京航天三发高科技有限公司 | Engine test bed tail gas treatment system and use method thereof |
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