CN211492473U - Combined belt drawer device in flat vulcanizer production line - Google Patents

Combined belt drawer device in flat vulcanizer production line Download PDF

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CN211492473U
CN211492473U CN201922398593.2U CN201922398593U CN211492473U CN 211492473 U CN211492473 U CN 211492473U CN 201922398593 U CN201922398593 U CN 201922398593U CN 211492473 U CN211492473 U CN 211492473U
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roller
clamping device
idler
clamping
production line
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王西韦
韩丽森
陈凡
唐希刚
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China Ship Qingdao Rail Transportation Equipment Co ltd
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Csic Qingdao Track Traffic Equipment Co ltd
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Abstract

一种平板硫化机生产线中的组合拉带机装置,包括前转向辊、托辊、机架、夹持装置和压辊装置,三个托辊呈“品”字形转动支撑在机架上,在顶端的一个托辊的前面装有前转向辊,在托辊的后面依次装有夹持装置和压辊装置。所述的夹持装置倾斜安装在右下方的一个该托辊的后面与压辊装置之间,该夹持装置的高度线垂直于右下方的一个该托辊的底部与压辊装置入口之间的连线;该夹持装置的顶端低于顶端的一个该托辊的顶端。本实用新型的优点是:将夹持装置的位置向下移动,并由竖直安装变为倾斜安装,省去了夹持装置前后的转向辊,简化了结构,整体结构更加简单紧凑,降低了机架尺寸,改善夹持效果,降低制造成本。

Figure 201922398593

A combined belt pulling device in a flat vulcanizing machine production line includes a front steering roller, idler rollers, a frame, a clamping device, and a pressure roller device. Three idler rollers are rotatably supported on the frame in a "品" (pin) shape. A front steering roller is mounted in front of the top idler roller, and the clamping device and pressure roller device are sequentially mounted behind it. The clamping device is obliquely installed between the bottom right idler roller and the pressure roller device, with its height line perpendicular to the line connecting the bottom of the bottom right idler roller and the inlet of the pressure roller device. The top of the clamping device is lower than the top of the top idler roller. The advantages of this invention are: moving the clamping device downwards and changing its installation from vertical to oblique, eliminating the need for steering rollers before and after the clamping device, simplifying the structure, making the overall structure simpler and more compact, reducing the frame size, improving the clamping effect, and reducing manufacturing costs.

Figure 201922398593

Description

平板硫化机生产线中的组合拉带机装置Combined belt drawer device in flat vulcanizer production line

技术领域technical field

本实用新型涉及一种平板硫化机生产线中的组合拉带机装置。The utility model relates to a combined belt pulling machine device in a production line of a flat vulcanizer.

背景技术Background technique

组合拉带机是平板硫化机生产线中主要辅机之一,主要对输送带进行拉紧及夹持。组合拉带机结构形式多种多样,有的采用夹持板夹紧,有的采用滚轮夹紧。如印度产的2.6mx8m硫化机生产线中拉带机(如图1所示)采用夹持板夹紧,主要包括由三个呈“品”字形布置的托辊2,在顶端的一个托辊2的前后两侧分别设置前转向辊1和后转向辊3,在后转向辊3的后面装有夹持装置5和压辊装置6,上述各部件均安装在一个机架4上。上述现有技术存在的缺点是:夹持装置5竖直安装,机架4高度高,造成拉带机整体尺寸庞大,拉带机高度达3m,严重影响安装运输;由于夹持装置5位置很高,而后面的配套装置(切带机8)高度低很多,两者之间需要采用输出转向辊7将从后面的转向辊1输出的硫化带9向下导向,以便于后面的切带机8对齐,这就增加了制造成本;另外,现有该装置在输送带硫化过程中,偶尔会出现输送带打滑想象,夹持效果一般。The combined belt pulling machine is one of the main auxiliary machines in the production line of the flat vulcanizing machine, which mainly tensions and clamps the conveyor belt. The combined belt pulling machine has various structures, some are clamped by clamping plates, and some are clamped by rollers. For example, the belt drawing machine in the 2.6mx8m vulcanizer production line made in India (as shown in Figure 1) is clamped by a clamping plate, which mainly includes three idlers 2 arranged in a "pin" shape, and one idler 2 at the top. The front and rear steering rollers 1 and 3 are respectively arranged on the front and rear sides of the hood, and a clamping device 5 and a pressing roller device 6 are installed behind the rear steering roller 3. The above components are installed on a frame 4. The disadvantages of the above-mentioned prior art are: the clamping device 5 is installed vertically, the height of the rack 4 is high, resulting in a huge overall size of the belt pulling machine, and the height of the belt pulling machine is 3m, which seriously affects the installation and transportation; because the position of the clamping device 5 is very high. The height of the supporting device (belt cutting machine 8) at the back is much lower, and the output turning roller 7 needs to be used to guide the vulcanized belt 9 output from the turning roller 1 at the back downward, so as to facilitate the tape cutting machine at the back. 8 is aligned, which increases the manufacturing cost; in addition, during the vulcanization process of the conveyor belt in the existing device, occasionally the conveyor belt slips, and the clamping effect is average.

发明内容SUMMARY OF THE INVENTION

本实用新型提供一种平板硫化机生产线中的新型组合拉带机装置,以解决现有技术存在的体积大、结构复杂、制造成本高的问题。The utility model provides a novel combined belt drawing machine device in the production line of a flat vulcanizer, so as to solve the problems of large volume, complex structure and high manufacturing cost in the prior art.

本实用新型的技术方案是:一种平板硫化机生产线中的组合拉带机装置,包括前转向辊、托辊、机架、夹持装置和压辊装置,三个托辊呈“品”字形转动支撑在机架上,三个该托辊通过传动机构与动力装置传动连接;在顶端的一个托辊的前面装有前转向辊,在托辊的后面依次装有夹持装置和压辊装置,其特征在于,所述的夹持装置倾斜安装在右下方的一个该托辊的后面与压辊装置之间,该夹持装置的高度线垂直于右下方的一个该托辊的底部与压辊装置入口之间的连线;该夹持装置的顶端低于顶端的一个该托辊的顶端。The technical scheme of the utility model is: a combined belt drawing machine device in the production line of a flat vulcanizer, comprising a front turning roller, a supporting roller, a frame, a clamping device and a pressing roller device, and the three supporting rollers are in the shape of "pin". It is rotatably supported on the frame, and the three idlers are connected to the power unit through a transmission mechanism; a front steering roller is installed in front of one idler at the top, and a clamping device and a pressing roller device are installed in sequence behind the idler. , characterized in that the clamping device is installed obliquely between the back of the idler in the lower right and the pressure roller device, and the height line of the clamping device is perpendicular to the bottom of the idler in the lower right and the pressure roller. The connecting line between the inlets of the roller device; the top of the gripping device is lower than the top of the top of one of the idlers.

本实用新型的优点是:将夹持装置的位置向下移动,并由竖直安装变为倾斜安装,省去了夹持装置前后的转向辊,简化了结构,整体结构更加简单紧凑,降低了机架尺寸,降低制造成本。夹持装置中液压油缸压强增大2Mpa从而夹持力增大,优化夹持效果。The advantages of the utility model are: the position of the clamping device is moved downward, and the vertical installation is changed to the inclined installation, the steering rollers before and after the clamping device are omitted, the structure is simplified, the overall structure is simpler and more compact, and the Rack size, lower manufacturing cost. The pressure of the hydraulic cylinder in the clamping device is increased by 2Mpa to increase the clamping force and optimize the clamping effect.

附图说明Description of drawings

图1是现有技术的两侧整体结构示意图;1 is a schematic diagram of the overall structure of both sides of the prior art;

图2是本实用新型整体结构示意图。Figure 2 is a schematic diagram of the overall structure of the present invention.

附图标记说明:1、前转向辊,2、托辊,3、后转向辊,4、机架,5、夹持装置,6、压辊装置,7、输出转向辊,8、切带机,9、硫化带。Description of reference numerals: 1. Front steering roller, 2. Idler roller, 3. Rear steering roller, 4. Frame, 5. Clamping device, 6. Pressing roller device, 7. Output steering roller, 8. Belt cutter , 9, vulcanized belt.

具体实施方式Detailed ways

参见图2,本实用新型一种平板硫化机生产线中的组合拉带机装置,包括前转向辊1、托辊2、机架4、夹持装置5和压辊装置6,三个托辊2呈“品”字形转动支撑在机架4上,三个该托辊2通过传动机构与液压马达传动连接(未图示);在顶端的一个托辊2的前面装有前转向辊1,在托辊2的后面依次装有夹持装置5和压辊装置6,其特征在于,所述的夹持装置5倾斜安装在右下方的一个该托辊2的后面与压辊装置6之间,该夹持装置5的高度线垂直于右下方的一个该托辊2的底部与压辊装置6入口之间的连线(与托辊2的底部相切);该夹持装置5的顶端低于顶端的一个该托辊2的顶端。本实用新型的所有部件均为现有技术,只是安装方式进行了改进。Referring to Figure 2, a combined belt pulling machine device in a flat vulcanizer production line of the present utility model includes a front turning roller 1, an idler 2, a frame 4, a clamping device 5 and a pressing roller device 6, and three idlers 2 It is rotatably supported on the frame 4 in the shape of a "pin", and the three idlers 2 are connected to the hydraulic motor through a transmission mechanism (not shown); The back of the idler 2 is equipped with a clamping device 5 and a pressing roller device 6 in turn. It is characterized in that the clamping device 5 is installed obliquely between the back of the idler 2 and the pressing roller device 6 in the lower right corner, The height line of the clamping device 5 is perpendicular to the connection line between the bottom of the idler 2 and the inlet of the pressing roller device 6 at the lower right (tangent to the bottom of the idler 2); the top of the clamping device 5 is low at the top of one of the idlers 2 at the top. All the components of the utility model are in the prior art, but the installation method is improved.

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:

1.图1所示的印度产现有生产线中的组合拉带机装置机架4高度H1为2904mm,切带机8的标高H2为750mm。本实用新型的夹持装置5(图2)由竖直安装变为倾斜安装,机架4高度H1由原来的2904mm变为1828mm,比图1中的H1降低了1m多,同时省掉了图1中直径φ450mm的后转向辊3,对整个硫化机生产线来说还省去了进入切带机8之前的输出转向辊7。1. The height H1 of the combined belt drawing machine device frame 4 in the existing production line made in India shown in FIG. 1 is 2904 mm, and the elevation H2 of the belt cutting machine 8 is 750 mm. The clamping device 5 (Fig. 2) of the present invention is changed from vertical installation to inclined installation, and the height H1 of the rack 4 is changed from the original 2904mm to 1828mm, which is more than 1m lower than H1 in Fig. 1, and the figure is omitted. 1. The rear turning roll 3 with a diameter of φ450mm also omits the output turning roll 7 before entering the belt cutting machine 8 for the entire vulcanizer production line.

2.本实用新型的夹持装置5与机架底座之间的夹角a为66°。2. The angle a between the clamping device 5 of the present invention and the frame base is 66°.

3.本实用新型的动力装置:由于拉带力很大,达180KN,托辊2的直径为φ900mm,其中的下面前部的一个托辊通过传动机构(同步带传动或链传动机构)由现有的电机减速机驱动改成液压马达驱动,节约成本约1.5万元。3. The power device of the present utility model: due to the large pulling force of the belt, up to 180KN, the diameter of the idler 2 is φ900mm, and one idler in the lower front part is driven by the current transmission mechanism (synchronized belt transmission or chain transmission mechanism). Some motor reducer drives are changed to hydraulic motor drives, which saves about 15,000 yuan.

Claims (2)

1. A combined belt drawing machine device in a plate vulcanizing machine production line comprises a front steering roller (1), carrier rollers (2), a rack (4), a clamping device (5) and a press roller device (6), wherein the three carrier rollers (2) are rotatably supported on the rack (4) in a shape like a Chinese character 'pin', and the three carrier rollers (2) are in transmission connection with a power device through a transmission mechanism; the front of a carrier roller (2) at the top end is provided with a front steering roller (1), and the rear of the carrier roller (2) is sequentially provided with a clamping device (5) and a pressing roller device (6), wherein the clamping device (5) is obliquely arranged between the rear of the carrier roller (2) at the lower right and the pressing roller device (6), and the height line of the clamping device (5) is vertical to the connecting line between the bottom of the carrier roller (2) at the lower right and the inlet of the pressing roller device (6); the top end of the clamping device (5) is lower than the top end of the carrier roller (2).
2. The apparatus of claim 1, wherein said power unit is a hydraulic motor.
CN201922398593.2U 2019-12-27 2019-12-27 Combined belt drawer device in flat vulcanizer production line Active CN211492473U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110962261A (en) * 2019-12-27 2020-04-07 中船重工(青岛)轨道交通装备有限公司 Combined belt drawer device in flat vulcanizer production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110962261A (en) * 2019-12-27 2020-04-07 中船重工(青岛)轨道交通装备有限公司 Combined belt drawer device in flat vulcanizer production line

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Address after: No. 801 Chunyang Road, High tech Zone, Qingdao, Shandong Province, 266000

Patentee after: China Ship (Qingdao) rail transportation equipment Co.,Ltd.

Address before: 266111 to the north of Chunyang Road, Qingdao high tech Industrial Development Zone, Shandong Province

Patentee before: CSIC (QINGDAO) TRACK TRAFFIC EQUIPMENT CO.,LTD.