CN211489780U - Universal tool for drilling of upright post supporting top cover workpiece - Google Patents
Universal tool for drilling of upright post supporting top cover workpiece Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及钻孔工装技术领域,特别涉及一种立柱支撑顶盖工件钻孔通用工装。The utility model relates to the technical field of drilling tooling, in particular to a universal tooling for drilling a workpiece supported by a vertical column.
背景技术Background technique
工装的全称是工艺装备,它是生产企业内除生产设备和工具外,为配合生产设备和人员完成工艺制作要求的装备,钻孔工装即为其中之一。The full name of tooling is process equipment. In addition to production equipment and tools in the production enterprise, in order to meet the production equipment and personnel to complete the process production requirements, drilling tooling is one of them.
针对特殊液压支架如门式支架和自移设备列车等上的立柱支撑顶盖,加工过程中均需进行钻孔作业。传统的钻孔方法通常是采用将已划线的立柱支撑顶盖通过压板固定在钻床工作面上,然后根据钻孔划线进行钻孔,虽然最终完成了钻孔操作,但存在以下缺陷:一是需提前进行钻孔划线,划线过程不仅耗费时间、致使加工效率低,而且划线存在人为误差,加工质量不易保证;二是立柱支撑顶盖由底座和压板两个零件组成,钻孔时极易造成被加工孔的孔位偏移、孔径增大等,严重影响孔的形状、位置精度。因此,原钻孔方法很难保证质量要求。For special hydraulic supports such as gantry supports and self-moving equipment trains to support the top cover, drilling operations are required during the processing. The traditional drilling method is usually to fix the scribed column support top cover on the working surface of the drilling machine through the pressure plate, and then drill according to the drilling scribe line. Although the drilling operation is finally completed, it has the following defects: 1. It is necessary to carry out drilling and marking in advance. The marking process is not only time-consuming, resulting in low processing efficiency, but also there are human errors in marking, and the processing quality is not easy to guarantee; Second, the column support top cover is composed of two parts: the base and the pressure plate. It is easy to cause the hole position deviation of the machined hole and the increase of the diameter of the hole, which seriously affects the shape and position accuracy of the hole. Therefore, the original drilling method is difficult to guarantee the quality requirements.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种立柱支撑顶盖工件钻孔通用工装,能够在保证钻孔加工质量的前提下实现快速定位钻孔,进而实现大批量准确加工,尤其适用于特殊液压支架如门式支架和自移设备列车等上的立柱支撑顶盖的钻孔。The technical problem to be solved by the utility model is to provide a general tooling for drilling a workpiece of a top cover supported by a column, which can realize rapid positioning and drilling under the premise of ensuring the drilling quality, thereby realizing accurate machining in large quantities, and is especially suitable for special hydraulic The uprights on supports such as portal supports and self-moving equipment trains support the drilling of the top cover.
为了解决上述技术问题,本实用新型的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is:
一种立柱支撑顶盖工件钻孔通用工装,包括钻模板、快换钻套、衬套和钻套螺钉;所述钻模板为圆盘状结构,所述钻模板上开设有嵌套孔,所述衬套安装于所述嵌套孔中,所述快换钻套安装于所述衬套中,所述衬套与所述钻模板过盈配合,所述快换钻套与所述衬套间隙配合,所述快换钻套采用所述钻套螺钉固定。A general tooling for drilling a work piece of a column supporting a top cover, comprising a drill template, a quick-change drill sleeve, a bushing and a drill sleeve screw; the drill template is a disc-shaped structure, and the drill template is provided with nesting holes, so the The bushing is installed in the nesting hole, the quick-change drill sleeve is installed in the bushing, the bushing and the drill template are in interference fit, and the quick-change drill sleeve and the bushing For clearance fit, the quick-change drill sleeve is fixed with the drill sleeve screw.
作为一优选的实施方式,所述嵌套孔开设于所述钻模板的外侧。As a preferred embodiment, the nested holes are opened on the outer side of the drill template.
作为一优选的实施方式,所述嵌套孔均匀设置多个。As a preferred embodiment, a plurality of the nested holes are evenly arranged.
作为一优选的实施方式,多个所述嵌套孔均两两对称设置。As a preferred embodiment, a plurality of the nested holes are symmetrically arranged in pairs.
作为一优选的实施方式,所述衬套采用金属衬套、无油衬套、尼龙衬套、橡胶衬套中的一种。As a preferred embodiment, the bushing is one of a metal bushing, an oil-free bushing, a nylon bushing, and a rubber bushing.
采用上述技术方案,该工装一次装夹即可完成钻孔工作,既省去了划线工序,又保证了孔的位置度,确保了加工质量,有效减少划线钻孔所占用时间,且减少划线钻孔加工时人的体力消耗;且该工装通用性好,针对不同型号的钻孔要求,通过更换快换钻套,即可实现一个工装的多种用途,降低了钻孔加工制造的投入成本;该工装能够在保证钻孔加工质量的前提下实现快速定位钻孔,进而实现大批量准确加工,提高钻孔工作效率,尤其适用于特殊液压支架如门式支架和自移设备列车等上的立柱支撑顶盖的钻孔。By adopting the above technical solution, the tooling can complete the drilling work in one clamping, which not only saves the scribing process, but also ensures the position of the hole, ensures the processing quality, effectively reduces the time occupied by the scribing and drilling, and reduces the The physical energy consumption of people during scribing and drilling processing; and the tooling has good versatility. According to the drilling requirements of different types, by replacing the quick-change drill sleeve, multiple uses of a tooling can be realized, which reduces the cost of drilling processing and manufacturing. Input cost; the tooling can realize rapid positioning of drilling on the premise of ensuring the quality of drilling processing, thereby realizing large-scale accurate processing and improving drilling efficiency, especially suitable for special hydraulic supports such as portal supports and self-moving equipment trains, etc. The uprights on the top support the drilled holes for the top cover.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型立柱支撑顶盖工件钻孔通用工装的俯视结构示意图;Fig. 1 is the top-view structural schematic diagram of the utility model of the utility model of the general tooling for drilling the top cover workpiece;
图2为本实用新型立柱支撑顶盖工件钻孔通用工装的剖视结构示意图;Fig. 2 is the cross-sectional structural schematic diagram of the utility model of the utility model of a general tooling for drilling holes in the top cover workpiece;
图3为本实用新型立柱支撑顶盖工件钻孔通用工装使用时的安装结构示意图;3 is a schematic view of the installation structure of the utility model when the utility model is used with a universal tool for drilling holes in the top cover workpiece;
图中,1-钻模板,2-快换钻套,3-钻套螺钉,4-衬套,5-立柱支撑顶盖。In the figure, 1- drill template, 2- quick-change drill sleeve, 3- drill sleeve screw, 4- bushing, 5- column support top cover.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本实用新型,但并不构成对本实用新型的限定。此外,下面所描述的本实用新型各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific embodiments of the present utility model will be further described below with reference to the accompanying drawings. It should be noted here that the description of these embodiments is used to help the understanding of the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial direction", "circumferential direction", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying the indicated device. Or the elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
结合附图对本实用新型进一步说明,使所属技术领域的技术人员更好的实施本实用新型,本实用新型实施例一种立柱支撑顶盖工件钻孔通用工装,包括钻模板1、快换钻套2、衬套4和钻套螺钉3;钻模板1为圆盘状结构,钻模板1上开设有嵌套孔,衬套4安装于嵌套孔中,快换钻套2安装于衬套中,衬套4与钻模板1过盈配合,快换钻套2与衬套4间隙配合,快换钻套2采用钻套螺钉3固定。The present utility model will be further described in conjunction with the accompanying drawings, so that those skilled in the art can better implement the present utility model. An embodiment of the present utility model is a general tooling for drilling a workpiece of a column supporting a top cover, including a drill template 1, a quick-
该工装可实现一次装夹,即可完成钻孔工作,既省去了划线工序,又保证了孔的位置度,确保了加工质量,有效减少划线钻孔所占用时间,且减少划线钻孔加工时人的体力消耗。The tooling can realize one-time clamping, and the drilling work can be completed, which not only saves the scribing process, but also ensures the position of the hole, ensures the processing quality, effectively reduces the time occupied by the scribing and drilling, and reduces the scribing process. Human physical exertion during drilling.
该工装的通用性好,一个工装,针对不同型号的钻孔要求,对中心距一样、直径不同的孔,通过更换快换钻套2,即可实现一个工装的多种用途,可使钻孔加工简单,高效、低投入,降低了钻孔加工制造的投入成本。The tooling has good versatility. One tooling can achieve multiple purposes of one tooling by replacing the quick-
该工装是用来固定所要加工的零部件,以便于大批量准确加工的装置,是针对特殊液压支架如门式支架和自移设备列车等上的立柱支撑顶盖钻孔专门制作的工装。The tooling is a device used to fix the parts to be processed so as to facilitate accurate processing in large quantities. It is a specially made tooling for the drilling of the column support top cover on special hydraulic supports such as portal supports and self-moving equipment trains.
该工装能够在保证钻孔加工质量的前提下实现快速定位钻孔,进而实现大批量准确加工,提高钻孔工作效率,尤其适用于特殊液压支架如门式支架和自移设备列车等上的立柱支撑顶盖的钻孔。The tooling can realize fast positioning and drilling on the premise of ensuring the quality of drilling processing, and then realize large-scale accurate processing and improve drilling efficiency. It is especially suitable for special hydraulic supports such as portal supports and columns on self-moving equipment trains, etc. Drill holes to support the top cover.
本实用新型实施例一种立柱支撑顶盖工件钻孔通用工装,钻模板1为圆盘状结构,可与立柱支撑顶盖工件相配合,嵌套孔开设于钻模板1的外侧,嵌套孔均匀设置多个,方便使用,多个嵌套孔均两两对称设置,轴线定位方便快捷;衬套4采用金属衬套、无油衬套、尼龙衬套、橡胶衬套中的一种。通过衬套4的使用,可起到保护作用,可减少磨损、振动和噪音,使用方便。The embodiment of the present utility model is a general tool for drilling a column supporting the top cover workpiece. The drilling template 1 is a disc-shaped structure, which can be matched with the column supporting top cover workpiece. The nesting hole is opened on the outer side of the drilling template 1. The nesting hole A plurality of evenly arranged, easy to use, a plurality of nesting holes are symmetrically arranged in pairs, and the axis positioning is convenient and quick; the bushing 4 adopts one of metal bushings, oil-free bushings, nylon bushings, and rubber bushings. The use of the bushing 4 can play a protective role, can reduce wear, vibration and noise, and is convenient to use.
立柱支撑顶盖工件钻孔通用工装使用方式:Column support top cover workpiece drilling general tooling method of use:
在使用前,先将立柱支撑顶盖5和钻模工装的圆心对正,再通过压板及压板螺栓固定安装在摇臂钻床的工作台面上,即可进行钻孔操作,方便快捷,能更好保证孔的位置度要求和质量要求;工装简单、通用性好,适合批量生产;还能够在保证钻孔加工质量的前提下实现快速定位钻孔加工、提高钻孔工作效率。Before use, align the center of the column support top cover 5 and the drilling die tooling, and then fix and install it on the working table of the radial drilling machine through the pressure plate and the pressure plate bolts, and then the drilling operation can be carried out, which is convenient, fast and better. Guarantee the position requirements and quality requirements of the holes; the tooling is simple, versatile, and suitable for mass production; it can also achieve rapid positioning and drilling processing and improve drilling efficiency on the premise of ensuring the quality of drilling processing.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection connected, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction between the two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features through an intermediary indirect contact. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
以上结合附图对本实用新型的实施方式作了详细说明,但本实用新型不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本实用新型原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本实用新型的保护范围内。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principles and spirit of the present invention, various changes, modifications, substitutions and alterations can be made to these embodiments, which still fall within the protection scope of the present invention.
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Granted publication date: 20200915 |