CN211488115U - Electromagnetic magnetic separation device for treating solid garbage - Google Patents
Electromagnetic magnetic separation device for treating solid garbage Download PDFInfo
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- 238000007885 magnetic separation Methods 0.000 title claims abstract description 86
- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 28
- 239000007787 solid Substances 0.000 title claims description 4
- 230000005291 magnetic effect Effects 0.000 claims abstract description 50
- 239000002910 solid waste Substances 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 28
- 239000002699 waste material Substances 0.000 claims abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 238000009270 solid waste treatment Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 6
- 230000005484 gravity Effects 0.000 abstract description 5
- 230000005611 electricity Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005192 partition Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 16
- 238000000926 separation method Methods 0.000 description 7
- 239000000696 magnetic material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009264 composting Methods 0.000 description 3
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 239000003302 ferromagnetic material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种用于处理固体垃圾的电磁磁选装置,特别涉及电磁磁选装置,主要用于固体垃圾中的磁性物料预处理等,可防止磁性垃圾在焚烧过程中损害焚烧炉,延长固体垃圾磁选设备使用寿命并节约能源。The utility model relates to an electromagnetic magnetic separation device for processing solid waste, in particular to an electromagnetic magnetic separation device, which is mainly used for the pretreatment of magnetic materials in solid waste, etc., which can prevent the magnetic waste from damaging the incinerator during the incineration process and prolong the The solid waste magnetic separation equipment has a long service life and saves energy.
技术背景technical background
固体垃圾是指人们在日常生活中产生的固体废弃物,成分复杂、种类繁多、体积大小不一,如不及时处理,将极大地污染环境、危害人体健康,同时还将侵占并污染大量土地资源。现有固体垃圾处理主要有卫生填埋、堆肥与焚烧三种方式。目前卫生填埋处理方式占生活垃圾处理量的78%左右;堆肥利用因垃圾分类细分不强尚难以形成较有效地循环利用;焚烧能使垃圾大幅度减容和减重并可再利用产生清洁的电能,由于近年来垃圾问题突出而成为较热门的、受欢迎的处理方式。由于固体垃圾中常有废铁等磁性垃圾,这类垃圾不宜采用卫生填埋和堆肥利用,也不宜采用焚烧方式处理,主要是由于其在焚烧过程中会对焚烧炉造成严重损害,因此在垃圾处理前必须将这类铁磁性垃圾筛选分离,不但可提高后续非磁性垃圾的处理效率,而且可以回收废铁资源再利用,既节约能源又保护环境。Solid waste refers to the solid waste produced by people in daily life. It has complex components, various types and different sizes. If it is not disposed of in time, it will greatly pollute the environment, endanger human health, and also occupy and pollute a large amount of land resources. . There are three main methods of solid waste disposal: sanitary landfill, composting and incineration. At present, sanitary landfill treatment accounts for about 78% of the domestic waste disposal; composting is difficult to form a more effective recycling due to the poor classification and subdivision of waste; incineration can greatly reduce the volume and weight of waste and can be reused. Clean electric energy has become a more popular and popular disposal method due to the prominent waste problem in recent years. Since there are often magnetic wastes such as scrap iron in solid wastes, such wastes should not be used in sanitary landfills and composting, nor should they be treated by incineration, mainly because they will cause serious damage to the incinerator during the incineration process. This kind of ferromagnetic waste must be screened and separated before, which can not only improve the treatment efficiency of subsequent non-magnetic waste, but also recycle scrap iron resources for reuse, which not only saves energy but also protects the environment.
固体垃圾分离磁选装置的工作原理是利用磁力吸取并分离出固体垃圾中的铁磁性物料。现有磁选分离设备一般采用永久磁铁通过恒磁场的吸力来筛选分离固体垃圾中的铁磁性物料(而非磁性物料通过磁场则不受干扰)。但是由于永久磁铁是恒磁场、其磁场强度不发生变化,因此磁选出的磁性垃圾只能通过刮板的强力机械作用下才能从磁场分离(即从磁选滚筒上分离),这种筛选分离方式的缺陷是刮板受到的巨大机械冲击、易损坏,分离回收困难且不彻底,还降低磁选分离设备工作可靠性及严重缩短其使用寿命,还在后续焚烧处理过程中对焚烧炉造成严重损害。The working principle of the solid waste separation magnetic separation device is to use the magnetic force to absorb and separate the ferromagnetic materials in the solid waste. Existing magnetic separation equipment generally uses permanent magnets to screen and separate ferromagnetic materials from solid waste through the suction of a constant magnetic field (non-magnetic materials are not disturbed by the magnetic field). However, since the permanent magnet is a constant magnetic field and its magnetic field strength does not change, the magnetically selected magnetic waste can only be separated from the magnetic field (ie, separated from the magnetic separation drum) by the strong mechanical action of the scraper. The disadvantage of this method is that the scraper is subject to huge mechanical impact and is easily damaged, and the separation and recovery is difficult and incomplete. It also reduces the working reliability of the magnetic separation equipment and seriously shortens its service life. It also causes serious damage to the incinerator in the subsequent incineration process. damage.
发明内容SUMMARY OF THE INVENTION
本实用新型提供了一种用于处理固体垃圾的电磁磁选装置,包括支座、磁铁组件、端板法兰、供电极板、碳刷电极、动力输入轴和磁选滚筒等,磁铁组件又包括电极引线、连接轴、线圈和铁芯。进行垃圾磁选分离时,动力输入轴带动端板法兰驱动磁选滚筒转动,固体垃圾通过垃圾送料斗经过磁选滚筒的表面,其中的磁性垃圾被电磁铁的磁力吸附于滚筒表面,非磁性垃圾则在其本身重力作用下从滚筒表面落入非磁性垃圾输送带;吸附的磁性垃圾随滚筒转动,通过分隔板后,供电极板与碳刷电极脱离切断电力供给,这部分磁选滚筒内的电磁铁因失电而磁力消失,其表面吸附的磁性垃圾因重力作用落入磁性垃圾输送带;随着磁选滚筒的继续转动,供电极板与碳刷电极又重新触合,触合区域部分的电磁铁重新产生电磁力,就可重新将固体磁性垃圾吸附于磁选滚筒表面;至此完成一个周期的固体垃圾的磁选分离,这样周而复始的持续循环就可完成固体垃圾的磁选分离工作。The utility model provides an electromagnetic magnetic separation device for processing solid waste, which comprises a support, a magnet assembly, an end plate flange, a supply electrode plate, a carbon brush electrode, a power input shaft, a magnetic separation drum, etc. Including electrode lead, connecting shaft, coil and iron core. During the magnetic separation of garbage, the power input shaft drives the end plate flange to drive the magnetic separation drum to rotate, and the solid waste passes through the surface of the magnetic separation drum through the garbage feeding hopper. The garbage falls into the non-magnetic garbage conveyor belt from the surface of the drum under the action of its own gravity; the adsorbed magnetic garbage rotates with the drum, and after passing through the separator, the electrode plate and the carbon brush electrode are separated from the power supply, and this part of the magnetic separation drum The electromagnet inside the electromagnet disappears due to the loss of electricity, and the magnetic garbage adsorbed on its surface falls into the magnetic garbage conveyor belt due to the action of gravity; as the magnetic separation drum continues to rotate, the supply electrode plate and the carbon brush electrode are in contact again. The electromagnet in the area regenerates the electromagnetic force, and the solid magnetic waste can be adsorbed on the surface of the magnetic separation drum again; at this point, a cycle of magnetic separation of solid waste is completed, so that the continuous cycle can complete the magnetic separation of solid waste. Work.
有益效果beneficial effect
针对现有垃圾磁选分离技术中存在的磁性垃圾必须从强磁场机械刮除,既浪费能源又严重降低磁选设备可靠性及使用寿命的问题,发明了一种用于处理固体垃圾的电磁磁选装置避免了从强磁场机械刮除磁性垃圾,节约了能源,降低了垃圾分选及处理的成本,延长了垃圾分选设备的寿命及无故障工作时间;此外,还提高了固体垃圾的焚烧效率,有效避免了焚烧过程中磁性垃圾对焚烧炉的损害,提高了固体垃圾磁性物料处理设备的使用寿命及生产线的可靠性、无故障工作时间和经济效益。Aiming at the problem that the magnetic garbage in the existing garbage magnetic separation technology must be mechanically scraped from the strong magnetic field, which not only wastes energy but also seriously reduces the reliability and service life of the magnetic separation equipment, an electromagnetic magnetic field for processing solid garbage was invented. The sorting device avoids mechanical scraping of magnetic garbage from strong magnetic fields, saves energy, reduces the cost of garbage sorting and processing, and prolongs the life and trouble-free working time of garbage sorting equipment; in addition, it also improves the incineration of solid waste. It can effectively avoid the damage of the magnetic waste to the incinerator during the incineration process, and improve the service life of the solid waste magnetic material processing equipment and the reliability of the production line, trouble-free working time and economic benefits.
本实用新型通过以下技术手段实现上述技术目的:The utility model realizes the above-mentioned technical purpose through the following technical means:
一种用于处理固体垃圾的电磁磁选装置,包括动力输入轴(1)、端板法兰(2)、碳刷电极(3)、供电极板(4)、支座(5)、磁铁组件(8)和磁选滚筒(10)等;磁铁组件(8)主要包含电极引线(8-1)、连接轴(8-2)、线圈(8-3)和铁芯(8-4);所述的磁铁组件(8)固定在连接轴(8-2)上,其两端的连接轴(8-2)分别与磁选滚筒(10)两端的端板法兰(2)固定连接;所述的端板法兰(2)、法兰轴安装孔(2-1)、磁选滚筒(10)与和动力输入轴(1)同心,端板法兰(2)通过滚筒法兰安装孔(2-3)固接于磁选滚筒(10)的两端;所述的磁选滚筒(10)的两端通过自润滑轴承(7)安装于支座(5)上,且一端通过法兰轴安装孔(2-1)与动力输入轴(1)固定连接,另一端安装有端板法兰(2)和供电极板(4),端板法兰(2)与供电极板(4)之间有3-5mm间隙,法兰轴与供电极板(4)上的滚筒法兰安装孔(2-3)是间隙配合,以保证碳刷电极(3)与供电极板(4)顺畅供电和磁选滚筒(10)的自由转动;所述的磁铁组件(8)的电极引线(8-1)分别与碳刷电极(3)连接,碳刷电极(3)分别安装于电极座孔I(2-2)与电极座孔II(2-5),用于固体垃圾的磁选分离的供电;所述的供电极板(4)固定安装于支座(5)一端的内侧面,其上设置有外电极板(4-1)、电极板安装孔(4-2)和内电极板(4-3),外电极板(4-1)、内电极板(4-3)通过电极板安装孔(4-2)固定安装于供电极板(4)上的槽内并分别与磁力线缆(6)连接,用以提供固体垃圾磁选分离的电力能源;外电极板(4-1)、内电极板(4-3)两个供电极板安装后的表面与供电极板的表面光滑平整,以利于电极供电过渡平稳;所述的动力输入轴(1)通过两个自润滑轴承(7)与支座(5)连接,所述的支座(5)可通过支座安装孔(9)固定在垃圾分选平台上。An electromagnetic magnetic separation device for processing solid waste, comprising a power input shaft (1), an end plate flange (2), a carbon brush electrode (3), a supply electrode plate (4), a support (5), a magnet The assembly (8) and the magnetic separation drum (10), etc.; the magnet assembly (8) mainly includes the electrode lead (8-1), the connecting shaft (8-2), the coil (8-3) and the iron core (8-4) The magnet assembly (8) is fixed on the connecting shaft (8-2), and the connecting shafts (8-2) at both ends thereof are respectively fixedly connected with the end plate flanges (2) at both ends of the magnetic separation drum (10); The end plate flange (2), the flange shaft mounting hole (2-1), the magnetic separation drum (10) are concentric with the power input shaft (1), and the end plate flange (2) is installed through the drum flange The holes (2-3) are fixed on both ends of the magnetic separation drum (10); the two ends of the magnetic separation drum (10) are mounted on the support (5) through self-lubricating bearings (7), and one end passes through The flange shaft mounting hole (2-1) is fixedly connected with the power input shaft (1), and the other end is installed with an end plate flange (2) and a supply electrode plate (4), and the end plate flange (2) is connected with the supply electrode plate There is a gap of 3-5mm between (4), and the flange shaft and the roller flange mounting hole (2-3) on the supply electrode plate (4) are clearance fit to ensure that the carbon brush electrode (3) and the supply electrode plate ( 4) Smooth power supply and free rotation of the magnetic separation drum (10); the electrode leads (8-1) of the magnet assembly (8) are respectively connected with the carbon brush electrodes (3), and the carbon brush electrodes (3) are respectively installed in Electrode seat hole I (2-2) and electrode seat hole II (2-5) are used for power supply for magnetic separation of solid waste; the electrode plate (4) is fixedly installed on one end of the support (5). The inner side surface is provided with an outer electrode plate (4-1), an electrode plate mounting hole (4-2) and an inner electrode plate (4-3), the outer electrode plate (4-1), the inner electrode plate (4-2) 3) It is fixedly installed in the groove on the supply electrode plate (4) through the electrode plate installation hole (4-2) and connected with the magnetic cable (6) respectively, so as to provide the power energy for the magnetic separation of solid waste; the external electrode The surfaces of the two supply electrode plates (4-1) and the inner electrode plate (4-3) after installation are smooth and flat, so as to facilitate the smooth transition of power supply to the electrodes; the power input shaft (1) passes through the The two self-lubricating bearings (7) are connected with the support (5), and the support (5) can be fixed on the garbage sorting platform through the support mounting hole (9).
优选地,所述的外电极板(4-1)与内电极板(4-3)用胶固定于供电极板(4)的槽中,打磨加工后与供电极板的整个表面光滑平整,以利于碳刷电极(3)与电极板在磁选工作过程中触合良好、电流稳定,确保磁选工作的平稳可靠。Preferably, the outer electrode plate (4-1) and the inner electrode plate (4-3) are fixed in the groove of the supply electrode plate (4) with glue, and the entire surface of the supply electrode plate is smooth and flat after grinding, In order to facilitate the good contact between the carbon brush electrode (3) and the electrode plate during the magnetic separation operation, the current is stable, and the stable and reliable magnetic separation operation is ensured.
优选地,所述的外电极板(4-1)与内电极板(4-3)的长度为八分之五圆环长,安装布置于90°至315°之间,也就是在平面直角坐标系中从第二象限开始经第三象限直至第四象限的一半,且其固定嵌入安装于供电极板(4)的槽中后,与供电极板(4)的整个表面应光滑平整,确保能够与碳刷电极(3)可靠触合、平稳供电。Preferably, the length of the outer electrode plate (4-1) and the inner electrode plate (4-3) is five-eighths the length of the ring, and the installation and arrangement are between 90° and 315°, that is, at a right angle to the plane. The coordinate system starts from the second quadrant and goes through the third quadrant to half of the fourth quadrant, and after it is fixedly embedded in the groove of the supply electrode plate (4), the entire surface of the supply electrode plate (4) should be smooth and flat, Ensure reliable contact with the carbon brush electrode (3) and stable power supply.
优选地,所述的磁铁组件(8)的铁芯(8-4)的材料选用电工纯铁,这样能产生最强磁场力的同时还能降低成本。Preferably, the material of the iron core (8-4) of the magnet assembly (8) is electrical pure iron, which can generate the strongest magnetic field force and at the same time reduce the cost.
优选地,所述的用于处理固体垃圾的电磁磁选装置选用自润滑轴承(7)安装于不同部位,因其工作期间无需润滑、间隙更小,可减少轴承的损害,进而提高固体垃圾磁选装置的使用寿命及工作可靠性。Preferably, self-lubricating bearings (7) are selected for the electromagnetic magnetic separation device for solid waste treatment to be installed in different parts, because there is no need for lubrication during operation, and the gap is smaller, which can reduce the damage of the bearing, thereby improving the magnetic properties of solid waste. The service life and working reliability of the optional device.
附图说明Description of drawings
图1是本实用新型一种用于处理固体垃圾的电磁磁选装置的结构示意图。FIG. 1 is a schematic structural diagram of an electromagnetic magnetic separation device for processing solid waste according to the present invention.
图2是本实用新型电磁磁选装置的端板法兰的结构示意图,其中图(a)是设置有电极座孔、图(b)是没有设置电极座孔的端板法兰结构示意图。Figure 2 is a schematic structural diagram of the end plate flange of the electromagnetic magnetic separation device of the present invention, wherein Figure (a) is a schematic diagram of the structure of the end plate flange without electrode seat holes, and Figure (b) is provided with electrode seat holes.
图3是本实用新型电磁磁选装置磁铁组件线圈电极引线连接在一起时的不同连接方法接线示意图。FIG. 3 is a schematic diagram of wiring of different connection methods when the lead wires of the coil electrodes of the magnet components of the electromagnetic magnetic separation device of the present invention are connected together.
图4是本实用新型电磁磁选装置的碳刷电极的结构示意图。4 is a schematic structural diagram of the carbon brush electrode of the electromagnetic magnetic separation device of the present invention.
图5是本实用新型电磁磁选装置的供电极板的结构示意图。5 is a schematic structural diagram of a supply electrode plate of the electromagnetic magnetic separation device of the present invention.
图6是本实用新型电磁磁选装置的磁铁组件的结构示意图。6 is a schematic structural diagram of the magnet assembly of the electromagnetic magnetic separation device of the present invention.
图7是本实用新型电磁磁选装置的自润滑轴承结构示意图。7 is a schematic diagram of the structure of the self-lubricating bearing of the electromagnetic magnetic separation device of the present invention.
图8是电磁磁选装置的固体垃圾磁选分离作业流程示意图。FIG. 8 is a schematic diagram of the operation flow of the solid waste magnetic separation separation operation of the electromagnetic magnetic separation device.
附图标记说明如下:The reference numerals are explained as follows:
1.动力输入轴;2.端板法兰;2-1.法兰轴安装孔;2-2.电极座孔I;2-3.滚筒法兰安装孔;2-4.磁铁组件安装孔;2-5.电极座孔II;3.碳刷电极;3-1.碳刷;3-2.弹簧;3-3.电极座;4.供电极板;4-1.外电极板;4-2.电极板安装孔;4-3.内电极板;5.支座;6.磁力线缆;7.自润滑轴承;8.磁铁组件;8-1.电极引线;8-2.连接轴;8-3.线圈;8-4.铁芯;9.支座安装孔;10.磁选滚筒;11.垃圾送料斗;12.固体垃圾;13.分隔板;14.非磁性垃圾;15.非磁性垃圾输送带;16.磁性垃圾输送带;17.磁性垃圾。1. Power input shaft; 2. End plate flange; 2-1. Flange shaft mounting hole; 2-2. Electrode seat hole I; 2-3. Roller flange mounting hole; 2-4. Magnet assembly mounting hole ; 2-5. Electrode seat hole II; 3. Carbon brush electrode; 3-1. Carbon brush; 3-2. Spring; 3-3. Electrode seat; 4. Supply electrode plate; 4-1. Outer electrode plate; 4-2. Electrode plate mounting hole; 4-3. Inner electrode plate; 5. Support; 6. Magnetic cable; 7. Self-lubricating bearing; 8. Magnet assembly; 8-1. Electrode lead wire; 8-2. Connecting shaft; 8-3. Coil; 8-4. Iron core; 9. Mounting hole for support; 10. Magnetic separation drum; 11. Garbage feeding hopper; 12. Solid waste; 13. Separation plate; Garbage; 15. Non-magnetic garbage conveyor belt; 16. Magnetic garbage conveyor belt; 17. Magnetic garbage.
具体实施方式Detailed ways
下面结合附图对本实用新型的结构、原理和工作过程做进一步的说明。The structure, principle and working process of the present utility model will be further described below with reference to the accompanying drawings.
图1-7是本实用新型提供的一种用于处理固体垃圾的电磁磁选装置的结构示意图,包括动力输入轴(1)、端板法兰(2)、碳刷电极(3)、供电极板(4)、支座(5)、磁铁组件(8)和磁选滚筒(10)等;磁铁组件(8)主要包含电极引线(8-1)、连接轴(8-2)、线圈(8-3)和铁芯(2-4);所述的磁铁组件(8)固定在连接轴(8-2)上,其两端的连接轴(8-2)分别与磁选滚筒(10)两端的端板法兰(2)固定连接;所述的端板法兰(2)、法兰轴安装孔(2-1)、磁选滚筒(10)与和动力输入轴(1)同心,端板法兰(2)通过滚筒法兰安装孔(2-3)固接于磁选滚筒(10)的两端。所述的动力输入轴(1)通过两个自润滑轴承(7)与支座(5)连接,所述的支座(5)可通过支座安装孔(9)固定在垃圾分选平台上。1-7 is a schematic structural diagram of an electromagnetic magnetic separation device for processing solid waste provided by the present utility model, including a power input shaft (1), an end plate flange (2), a carbon brush electrode (3), a power supply The pole plate (4), the support (5), the magnet assembly (8), the magnetic separation drum (10), etc.; the magnet assembly (8) mainly includes the electrode lead (8-1), the connecting shaft (8-2), the coil (8-3) and the iron core (2-4); the magnet assembly (8) is fixed on the connecting shaft (8-2), and the connecting shafts (8-2) at both ends of the magnet assembly (8-2) are respectively connected to the magnetic separation drum (10). The end plate flanges (2) at both ends of the ) are fixedly connected; the end plate flange (2), the flange shaft mounting hole (2-1), the magnetic separation drum (10) are concentric with the power input shaft (1) , the end plate flange (2) is fixedly connected to both ends of the magnetic separation drum (10) through the drum flange mounting holes (2-3). The power input shaft (1) is connected with the support (5) through two self-lubricating bearings (7), and the support (5) can be fixed on the garbage sorting platform through the support mounting hole (9). .
图2是本实用新型电磁磁选装置的端板法兰(2)的结构示意图,其中图(a)是设置有电极座孔、图(b)是没有设置电极座孔的端板法兰结构示意图。端板法兰(2)通过滚筒法兰安装孔(2-3)固定安装于磁铁滚筒(10)的两端,磁铁组件(8)两端的连接轴(8-2)的两端分别安装固定于端板法兰(2)的磁铁组件安装孔(2-4),图(a)所示的端板法兰(2)上设置的电极座孔用于安装碳刷电极(3),其中电极座孔I用于安装连接每个磁铁组件(8)的线圈(8-3)中的一个电极引线(8-1),而其线圈(8-3)中的另一个电极引线(8-1)需共同连接在一起,并与碳刷电极(3)连接固定安装于电极座孔II(2-5)。连接在一起的线圈(8-3)中的电极引线(8-1)可以是磁铁组件(8)实际安装位置中相邻的两个电极引线(8-1)、然后是隔两个电极引线(8-1)后再相邻的两个电极引线(8-1)联系在一起,如图3(a)所示;也可以是将每隔一个电极引线(8-1)的电极引线(8-1)连接在一起,以获得不同磁力线方向的电磁场力,如图3(b)所示。Figure 2 is a schematic structural diagram of the end plate flange (2) of the electromagnetic magnetic separation device of the present invention, wherein Figure (a) is provided with electrode seat holes, and Figure (b) is the end plate flange structure without electrode seat holes. Schematic. The end plate flange (2) is fixedly installed on both ends of the magnet drum (10) through the drum flange mounting holes (2-3), and the two ends of the connecting shaft (8-2) at both ends of the magnet assembly (8) are respectively installed and fixed The magnet assembly mounting holes (2-4) of the end plate flange (2), and the electrode seat holes provided on the end plate flange (2) as shown in Figure (a) are used to install the carbon brush electrodes (3). The electrode holder hole I is used to install one electrode lead (8-1) in the coil (8-3) connected to each magnet assembly (8), and the other electrode lead (8-1) in the coil (8-3) thereof. 1) It needs to be connected together, and connected with the carbon brush electrode (3) and fixedly installed in the electrode seat hole II (2-5). The electrode leads (8-1) in the coils (8-3) connected together can be two adjacent electrode leads (8-1) in the actual installation position of the magnet assembly (8), and then two electrode leads separated (8-1) and then connect two adjacent electrode leads (8-1) together, as shown in Figure 3(a); it can also be to connect the electrode leads (8-1) of every other electrode lead (8-1). 8-1) are connected together to obtain the electromagnetic field forces in different directions of the magnetic field lines, as shown in Fig. 3(b).
图4是本实用新型电磁磁选装置的碳刷电极(3)的结构示意图。所述的碳刷(3-1)与供电极板(4)的外电极板(4-1)或内电极板(4-3)触合,用于接收供电极板(4)传送的电能,电极座(3-3)固定安装于电极座孔I(2-2)或电极座孔II(2-5)中,与弹簧(3-2)一起确保碳刷(3-1)与电极板的触合紧密有效。Figure 4 is a schematic structural diagram of the carbon brush electrode (3) of the electromagnetic magnetic separation device of the present invention. The carbon brush (3-1) is in contact with the outer electrode plate (4-1) or the inner electrode plate (4-3) of the supply electrode plate (4), and is used for receiving the electric energy transmitted by the supply electrode plate (4). , the electrode seat (3-3) is fixedly installed in the electrode seat hole I (2-2) or the electrode seat hole II (2-5), together with the spring (3-2) to ensure that the carbon brush (3-1) and the electrode The contact of the board is tight and effective.
图5是本实用新型电磁磁选装置的供电极板(4)的结构示意图。所述的供电极板(4)的端面设置有两大半圆环槽用以嵌入安装外电极板(4-1)和内电极板(4-3),电极板与供电极板(4)的本体固定连接,安装后整个表面应光滑顺畅以利于碳刷电极(3)的自由滑动触合、确保可靠供电;供电极板(4)固定安装于支座(5)的一端内侧面,其中心的法兰轴安装孔(2-1)及其内安装的支撑轴与端板法兰(2)及磁选滚筒(10)同心,且法兰轴安装孔(2-1)与其内安装的支撑轴为间隙配合,确保磁选滚筒(10)能够自由转动,外电极板(4-1)、内电极板(4-3)与碳刷电极能够自由滑动可靠触合。Fig. 5 is a schematic structural diagram of the supply electrode plate (4) of the electromagnetic magnetic separation device of the present invention. The end face of the supply electrode plate (4) is provided with two large semi-circular grooves for embedded installation of the outer electrode plate (4-1) and the inner electrode plate (4-3). The body is fixedly connected. After installation, the entire surface should be smooth and smooth to facilitate the free sliding contact of the carbon brush electrode (3) and ensure reliable power supply; the electrode plate (4) is fixedly installed on the inner side of one end of the support (5), and its center The flange shaft installation hole (2-1) and the supporting shaft installed in it are concentric with the end plate flange (2) and the magnetic separation drum (10), and the flange shaft installation hole (2-1) is concentric with the flange shaft (2-1) installed in it. The supporting shaft is a clearance fit to ensure that the magnetic separation drum (10) can rotate freely, and the outer electrode plate (4-1), the inner electrode plate (4-3) and the carbon brush electrodes can freely slide and contact the carbon brush electrodes freely.
图6是本实用新型电磁磁选装置的磁铁组件(8)的结构示意图,图7是本实用新型电磁磁选装置的自润滑轴承(7)结构示意图。所述的磁铁组件(8)由电极引线(8-1)、连接轴(8-2)、线圈(8-3)以及铁芯(8-4)组成,电极引线(8-1)接收磁力线缆(6)、供电极板(4)、碳刷电极(3)传送的电能,用于吸附铁磁性固体垃圾;连接轴(8-2)用于将磁铁组件(8)固定安装于磁选滚筒(10)的正确位置,并通过自润滑轴承(7)安装于支架(5)的两侧,线圈(8-3)的匝数要足够及铁芯(8-4)要选电工纯铁等高磁材料用以确保磁选装置有效工作。6 is a schematic structural diagram of the magnet assembly (8) of the electromagnetic magnetic separation device of the present invention, and FIG. 7 is a structural schematic diagram of the self-lubricating bearing (7) of the electromagnetic magnetic separation device of the present invention. The magnet assembly (8) is composed of an electrode lead (8-1), a connecting shaft (8-2), a coil (8-3) and an iron core (8-4), and the electrode lead (8-1) receives the magnetic force The electric energy transmitted by the cable (6), the supply electrode plate (4), and the carbon brush electrode (3) is used for adsorbing ferromagnetic solid waste; the connecting shaft (8-2) is used for fixing the magnet assembly (8) on the magnetic Select the correct position of the drum (10), and install it on both sides of the bracket (5) through the self-lubricating bearing (7). High magnetic materials such as iron are used to ensure the effective operation of the magnetic separation device.
图8是电磁磁选装置的固体垃圾磁选分离作业流程示意图。本实用新型一种用于处理固体垃圾的电磁磁选装置的磁选分离过程如下:FIG. 8 is a schematic diagram of the operation flow of the solid waste magnetic separation separation operation of the electromagnetic magnetic separation device. The magnetic separation separation process of the electromagnetic magnetic separation device of the utility model for processing solid waste is as follows:
a)、开机后,动力输入轴(1)带动端板法兰(2)和磁选滚筒(10)转动。a) After starting the machine, the power input shaft (1) drives the end plate flange (2) and the magnetic separation drum (10) to rotate.
b)、固体垃圾(12)通过垃圾送料斗(11)经过磁选滚筒(10)的表面,此时磁铁组件(8)因得电产生的磁场力的方向垂直于磁选滚筒(10)的切平面而磁力最大,可吸附其中的磁性垃圾(17)于磁选滚筒(10)的外圆表面,而非磁性垃圾(14)则在重力作用下直接落入非磁性垃圾输送带(15)。b) The solid waste (12) passes through the surface of the magnetic separation drum (10) through the waste feeding hopper (11), at this time, the direction of the magnetic field force generated by the magnet assembly (8) due to the electricity is perpendicular to the direction of the magnetic separation drum (10). The tangential plane has the largest magnetic force, which can adsorb the magnetic waste (17) on the outer surface of the magnetic separation drum (10), while the non-magnetic waste (14) directly falls into the non-magnetic waste conveyor belt (15) under the action of gravity. .
c)、磁性垃圾(17)因磁铁组件(8)的磁力吸附于磁选滚筒(10)的外圆表面并继续转动,通过分隔板(13)后,安装于电极孔座I(2-2)与电极孔座II(2-5)内的碳刷电极(3)逐渐脱离与外电极板(4-1)及内电极板(4-3)的触合,磁铁组件(8)的线圈(8-3)就会失去电流供给,磁铁组件(8)吸附磁选垃圾(17)的作用力就会消失,此时磁性垃圾(17)因磁力消失而在重力作用下落入磁性垃圾输送带(16)上,实现对固体垃圾(12)中磁性物料的分选处理。c), the magnetic garbage (17) is adsorbed on the outer surface of the magnetic separation drum (10) due to the magnetic force of the magnet assembly (8) and continues to rotate, after passing through the partition plate (13), it is installed in the electrode hole seat I (2- 2) The carbon brush electrode (3) in the electrode hole seat II (2-5) is gradually separated from the contact with the outer electrode plate (4-1) and the inner electrode plate (4-3), and the magnet assembly (8) The coil (8-3) will lose the current supply, and the force of the magnet assembly (8) to absorb the magnetic separation garbage (17) will disappear. At this time, the magnetic garbage (17) will fall into the magnetic garbage transportation under the action of gravity due to the disappearance of the magnetic force. On the belt (16), the sorting and processing of the magnetic materials in the solid waste (12) is realized.
d)、当磁铁组件(8)随磁选滚筒(10)继续转动,安装于电极孔座I(2-2)与电极孔座II(2-5)内的碳刷电极(3)又逐渐与外电极板(4-1)及内电极板(4-3)触合,磁铁组件(8)的线圈(8-3)就重新得到电流供给,在生活垃圾(12)经过磁选滚筒(10)的表面时,磁铁组件(8)又能吸附磁选垃圾(17)于磁选滚筒(10)的外圆表面;这样周而复始的持续循环就可完成固体垃圾的电磁磁选分离工作。d) When the magnet assembly (8) continues to rotate with the magnetic separation drum (10), the carbon brush electrodes (3) installed in the electrode hole seat I (2-2) and the electrode hole seat II (2-5) gradually begin to rotate. In contact with the outer electrode plate (4-1) and the inner electrode plate (4-3), the coil (8-3) of the magnet assembly (8) is supplied with current again, and the household garbage (12) passes through the magnetic separation drum ( 10), the magnet assembly (8) can also adsorb the magnetic separation waste (17) on the outer surface of the magnetic separation drum (10); in this way, the continuous cycle can complete the electromagnetic separation of solid waste.
所述实施例为本实用新型的优选的实施方式,但本实用新型并不限于上述实施方式,在不背离本实用新型的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。The embodiments are the preferred embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments, and any obvious improvements that can be made by those skilled in the art without departing from the essence of the present invention , replacement or modification all belong to the protection scope of the present invention.
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