CN211481517U - Flexible heating plate - Google Patents
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- CN211481517U CN211481517U CN201922109059.5U CN201922109059U CN211481517U CN 211481517 U CN211481517 U CN 211481517U CN 201922109059 U CN201922109059 U CN 201922109059U CN 211481517 U CN211481517 U CN 211481517U
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Abstract
Description
技术领域technical field
本实用新型涉及加热片技术领域,尤其涉及一种柔性加热片。The utility model relates to the technical field of heating sheets, in particular to a flexible heating sheet.
背景技术Background technique
现有的加热片主要是金属加热丝来发热,其多用于座垫或底座上,如床上、手术台、地毯等应用环境。然而,现有的加热丝容易氧化,寿命短,加热丝有异物感导致了柔软性较差,发热面积小、传热损耗大导致了热转换效率低,温度不均匀,使用者感觉到加热需要较长的等待时间,对使用者来说,加热材料的加热方式不是太舒适。Existing heating sheets mainly use metal heating wires to generate heat, which are mostly used on seat cushions or bases, such as beds, operating tables, carpets and other application environments. However, the existing heating wire is easy to be oxidized and has a short life. The heating wire has a foreign body feeling, which leads to poor flexibility, small heating area and large heat transfer loss, resulting in low heat conversion efficiency and uneven temperature. Users feel the need for heating The longer waiting time, the heating method of the heating material is not too comfortable for the user.
实用新型内容Utility model content
本实用新型的目的在于提出一种柔性加热片,其将基材层、碳浆导电层、银浆电极层、引线层、绝缘层和保温层各层的组合。The purpose of this utility model is to propose a flexible heating sheet, which is a combination of a base material layer, a carbon paste conductive layer, a silver paste electrode layer, a lead layer, an insulating layer and a thermal insulation layer.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种柔性加热片,包括:基材层、碳浆导电层、银浆电极层、引线层、绝缘层和保温层;A flexible heating sheet, comprising: a base material layer, a carbon paste conductive layer, a silver paste electrode layer, a lead layer, an insulating layer and a thermal insulation layer;
所述碳浆导电层的底部设置于所述基材层的上表面;所述银浆电极层的底部设置于所述碳浆导电层的上表面;所述引线层的底部设置于所述银浆电极层的上表面;所述绝缘层的底部设置于所述引线层的上表面;所述保温层的底部设置于所述绝缘层的上表面。The bottom of the carbon paste conductive layer is set on the upper surface of the base material layer; the bottom of the silver paste electrode layer is set on the upper surface of the carbon paste conductive layer; the bottom of the lead layer is set on the silver paste the upper surface of the paste electrode layer; the bottom of the insulating layer is arranged on the upper surface of the lead layer; the bottom of the insulating layer is arranged on the upper surface of the insulating layer.
更进一步说明,所述银浆电极层包括:银浆正极块、银浆负极块和水平导电块;To further illustrate, the silver paste electrode layer includes: a silver paste positive electrode block, a silver paste negative electrode block and a horizontal conductive block;
所述银浆正极块与所述银浆负极块设置于所述碳浆导电层的上表面;所述水平导电块的一端连接于所述银浆正极块和所述银浆负极块两者中的一者,另一端与两者中的另一者形成间隙;相邻位置的两个所述水平导电块,与两侧的所述银浆正极块和所述银浆负极块形成导电单元。The silver paste positive block and the silver paste negative block are arranged on the upper surface of the carbon paste conductive layer; one end of the horizontal conductive block is connected to both the silver paste positive block and the silver paste negative block One, the other end forms a gap with the other of the two; the two horizontal conductive blocks in adjacent positions form a conductive unit with the silver paste positive block and the silver paste negative block on both sides.
更进一步说明,所述导电单元中,其中一个所述水平导电块与所述银浆正极块形成第一间隙,另一个所述水平导电块与所述银浆负极块形成第二间隙;所述第一间隙位于所述第二间隙的相反侧。To further illustrate, in the conductive unit, one of the horizontal conductive blocks and the silver paste positive block forms a first gap, and the other horizontal conductive block and the silver paste negative block form a second gap; the The first gap is located on the opposite side of the second gap.
更进一步说明,所述导电单元的数量至少为2。To further illustrate, the number of the conductive units is at least two.
更进一步说明,所述引线层为铜箔层。To further illustrate, the lead layer is a copper foil layer.
更进一步说明,所述引线层包括:引线正极和引线负极;To further illustrate, the lead layer includes: a lead positive electrode and a lead negative electrode;
所述引线正极接触于所述银浆正极块;所述引线负极接触于所述银浆负极块。The lead positive electrode is in contact with the silver paste positive electrode block; the lead negative electrode is in contact with the silver paste negative electrode block.
更进一步说明,所述引线层还包括:引线水平块;所述引线水平块接触于所述水平导电块;To further illustrate, the lead layer further includes: a lead level block; the lead level block is in contact with the horizontal conductive block;
所述引线正极、引线负极和引线水平块按所述导电单元分布,并于各个所述导电单元的位置处形成引线单元。The lead positive electrode, the lead negative electrode and the lead horizontal block are distributed according to the conductive units, and lead units are formed at the positions of the respective conductive units.
更进一步说明,所述保温层为保温布料。To further illustrate, the thermal insulation layer is thermal insulation cloth.
更进一步说明,还包括:反射膜;Further description, also includes: reflective film;
所述反射膜的底部设置于所述保温层的上表面。The bottom of the reflective film is arranged on the upper surface of the thermal insulation layer.
更进一步说明,所述绝缘层包括:EVA胶膜层或绝缘油墨层。To further illustrate, the insulating layer includes: an EVA adhesive film layer or an insulating ink layer.
本实用新型的有益效果:The beneficial effects of the present utility model:
本柔性加热片通过配合基材层、碳浆导电层、银浆电极层、引线层、绝缘层和保温层;通过层与层之间的配合,采用面发热的方式有效增大发热面积,碳浆导电层各点的发热温度均匀,可短时间实现稳定加热,从而实现良好的使用体感。The flexible heating sheet can effectively increase the heating area by matching the base material layer, the carbon paste conductive layer, the silver paste electrode layer, the lead layer, the insulating layer and the thermal insulation layer; The heating temperature of each point of the paste conductive layer is uniform, which can achieve stable heating in a short time, so as to achieve a good feeling of use.
附图说明Description of drawings
图1是柔性加热片的结构示意图;Fig. 1 is the structural representation of flexible heating sheet;
图2是贴合有碳浆导电层的银浆电极层的结构示意图;2 is a schematic structural diagram of a silver paste electrode layer attached with a carbon paste conductive layer;
图3是银浆电极层的结构示意图;3 is a schematic structural diagram of a silver paste electrode layer;
图4是引线单元的结构示意图;Fig. 4 is the structural representation of lead unit;
图5是与导电单元一样布局的引线单元的结构示意图;5 is a schematic structural diagram of a lead unit with the same layout as the conductive unit;
图6是导电单元数量为5的并联电路;Fig. 6 is a parallel circuit with the number of conductive units being 5;
其中:in:
基材层1、碳浆导电层2、银浆电极层3、引线层4、绝缘层5、保温层6、反射膜7;Base material layer 1, carbon paste
银浆正极块31、银浆负极块32、水平导电块33、导电单元34;Silver paste
引线正极41、引线负极42、引线水平块43;Lead
第一间隙351、第二间隙352。The
具体实施方式Detailed ways
下面结合附图通过具体实施方式来进一步说明本实用新型的技术方案。The technical solutions of the present utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.
一种柔性加热片,包括:基材层1、碳浆导电层2、银浆电极层3、引线层4、绝缘层5和保温层6;A flexible heating sheet, comprising: a base material layer 1, a carbon paste
所述碳浆导电层2的底部设置于所述基材层1的上表面;所述银浆电极层3的底部设置于所述碳浆导电层2的上表面;所述引线层4的底部设置于所述银浆电极层3的上表面;所述绝缘层5的底部设置于所述引线层4的上表面;所述保温层6的底部设置于所述绝缘层5的上表面。The bottom of the carbon paste
更进一步说明,本柔性加热片通过配合基材层1、碳浆导电层2、银浆电极层3、引线层4、绝缘层5和保温层6;通过层与层之间的配合,采用面发热的方式有效增大发热面积,碳浆导电层2各点的发热温度均匀,可短时间实现稳定加热,从而实现良好的使用体感。It is further explained that the flexible heating sheet is matched with the base material layer 1, the carbon paste
基材层1,用于承载各个功能层,一般使用现有的基材层1,其材质选用柔性可形变后恢复的材料,如PET层、PI层、纸或TPU层,使加热片带有柔性的效果。The base material layer 1 is used to carry various functional layers. Generally, the existing base material layer 1 is used. Soft effect.
碳浆导电层2与银浆电极层3,两者用于导电,只需在银浆电极层3在引线层4通入电源,即可使电流经过银浆电极层3与碳浆导电层2,在碳浆导电层2的表面达到加热的效果。The carbon paste
引线层4,用于连接导线,利用电源001生成电流,电流可从电源通过引线层4流经银浆电极层3后,在碳浆导电层2上发热。The
绝缘层5,用于保护加热片内部的导电结构,防止电极外漏,影响导电效率;同时亦有保护内部的导电结构的效果。The insulating layer 5 is used to protect the conductive structure inside the heating plate, prevent the electrode from leaking out, and affect the conductive efficiency; at the same time, it also has the effect of protecting the internal conductive structure.
保温层6,为公知的保温材料,能使导电结构通过后产生的热量更好地储存,防止热量分散,影响发热效果。The
更进一步说明,所述银浆电极层3包括:银浆正极块31、银浆负极块32和水平导电块33;To further illustrate, the silver paste electrode layer 3 includes: a silver paste
所述银浆正极块31与所述银浆负极块32设置于所述碳浆导电层2的上表面;所述水平导电块33的一端连接于所述银浆正极块31和所述银浆负极块32两者中的一者,另一端与两者中的另一者形成间隙;相邻位置的两个所述水平导电块33,与两侧的所述银浆正极块31和所述银浆负极块32形成导电单元34。The silver paste
更进一步说明,银浆正极块31、银浆负极块32和水平导电块33形成了导电单元34;将排在第1的导电单元34的银浆正极块31经引线层4连接电源的正极,银浆负极块32经引线层4连接电源的负极;电流会从电源的正极出发,流经若干个导电单元34后,回到电源的负极;电流会在沿水平导电块33移动过程中,向水平导电块33以外的碳浆导电层2移动,经银浆负极块32再回到电源的负极;因此电流会经过碳浆导电层2的表面,使碳浆导电层2的上表面都发热;在这种结构下可使电流的流向最大化;To further illustrate, the silver paste
需说明的是,所述水平导电块33的一端连接于所述银浆正极块31或所述银浆负极块32两者中的一者,另一端与两者中的另一者形成间隙,该间隙是需要保留的,因为若不保留间隙的话,电路会出现短路,发热效率差,不能对多个导电单元34进行导电,亦容易损坏电源。It should be noted that one end of the horizontal
更进一步说明,所述导电单元34中,其中一个所述水平导电块33与所述银浆正极块31形成第一间隙351,另一个所述水平导电块33与所述银浆负极块32形成第二间隙352;所述第一间隙351位于所述第二间隙352的相反侧。To further illustrate, in the
更进一步说明,如图3,银浆电极层3内的导电单元34a,上方的水平导电块33左端连接银浆正极块31,右端与银浆负极块32形成第一间隙351;下方的水平导电块33的左端与银浆负极块32形成第二间隙352,右端与银浆负极块32连接;第一间隙351与第二间隙352处于相反侧;这样形成了完整的一个导电单元34a,在该导电单元34a中,电流经银浆正极块31流入上方的水平导电块33,其在沿水平导电块33的移动过程中,会向上移动(图中省略)至上方或下方的水平导电块33,并沿银浆负极块32移动后回到电源的负极,在此过程中都会经过大面积的碳浆导电层2,使碳浆导电层2发热,这样在电流传送的过程产生更稳定、发热效果更好、发热面积更大的热量。3, in the
更进一步说明,所述导电单元34的数量至少为2。To further illustrate, the number of the
导电单元34与导电单元34之间采取并联的方式连接,即每个导电单元34相当于一个电路,多个导电单元34之间并联;例如当导电单元34的数量为5,则会形成如图6的一个电路;而由于并联电路中,总电阻小于各个电阻之和,在电压一定的情况下,热量会提高。同时,多个柔性加热片之间可采取串联或并联的方式工作,具体需看工作过程中所需的电阻和热量。The
更进一步说明,所述引线层4为铜箔层。To further illustrate, the
铜箔层的导电性能好,能很好地将电流传至导电单元34,使碳浆导电层2发热。The copper foil layer has good electrical conductivity and can well transmit the current to the
更进一步说明,所述引线层4包括:引线正极41和引线负极42;To further illustrate, the
所述引线正极41接触于所述银浆正极块31;所述引线负极42接触于所述银浆负极块32。The lead
引线正极41、引线负极42,类似于导线,用于将电源的电流传送至对应的银浆正极块31和银浆负极块32,使碳浆导电层2有电流经过,达到加热的效果。如图4中的铜箔,单个引线单元保持中心对称的情况下,其可充分配合银浆电极层3,使其引线正极41和引线负极42的电势无干扰,即在电势一定的情况下,才可保证加热片的发热稳定。The lead
更进一步说明,所述引线层4还包括:引线水平块43;所述引线水平块43接触于所述水平导电块33;To further illustrate, the
所述引线正极41、引线负极42和引线水平块43按所述导电单元34分布,并于各个所述导电单元34的位置处形成引线单元44。The lead
如图5中的对称布置电极,其银浆电极层3带有5个导电单元34,此处可加入引线水平块43,引线正极41、引线负极42和引线水平块43的合并成的引线单元44与导电单元34一样的布局,这样可以保证导电单元34的电势稳定。As shown in FIG. 5, the electrodes are symmetrically arranged, and the silver paste electrode layer 3 has 5
更进一步说明,所述保温层6为保温布料。To further illustrate, the
保温层6为现有的保温布料,其优选为中空的柔软的保温布料,该中空的保温布料通过内部的中空结构,能有效保存热量,防止内部环境其与外部接触;同时,柔软的保温布料可提供柔软,可使加热片具有柔软感。The
更进一步说明,还包括:反射膜7;To further illustrate, it also includes: a
所述反射膜7的底部设置于所述保温层6的上表面。The bottom of the
反射膜7是在透明的聚酯膜上溅镀一层纳米级材料来反射红外线达到隔热目的,防止外部环境对加热片内部的温度影响过大,破坏加热片的发热规律。The
更进一步说明,所述绝缘层5包括:EVA胶膜层或绝缘油墨层。To further illustrate, the insulating layer 5 includes: an EVA adhesive film layer or an insulating ink layer.
EVA胶膜层带有绝缘效果,能有效保护加热片内导电结构,防止导电结构与外部物质接触,保待发热的稳定。而选用带有绝缘性的绝缘油墨层,可有效的提高加工效果,油墨当固化烘干后,则会在引线层4的表面形成绝缘层5,附着力好,保持能力大强。The EVA film layer has an insulating effect, which can effectively protect the conductive structure in the heating plate, prevent the conductive structure from contacting with external substances, and ensure the stability of heating. The use of insulating ink layer with insulating properties can effectively improve the processing effect. After the ink is cured and dried, an insulating layer 5 will be formed on the surface of the
在本实用新型的描述中,需要理解的是,术语“前”、“后”、“上”、“下”、“左”、“右”、“垂直”、“水平”、“内”、“外”“侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "front", "rear", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", The orientation or positional relationship indicated by "outside" and "side" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have The particular orientation, construction and operation in the particular orientation are therefore not to be construed as limitations of the present invention.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will fall within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3808868A1 (en) * | 2019-10-18 | 2021-04-21 | Formosa Taffeta Co.,Ltd. | Conductive fabric and its preparation and applications |
| US11546974B2 (en) | 2019-10-18 | 2023-01-03 | Formosa Taffeta Co., Ltd. | Conductive fabric and its preparation and applications |
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Denomination of utility model: A flexible heating element Granted publication date: 20200911 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: GUANGDONG NANHAI ETEB TECHNOLOGY Co.,Ltd.|Foshan ruilianfu Electronic Technology Co.,Ltd. Registration number: Y2025980011425 |