CN211478573U - Be applied to many physical fields intellectual detection system devices of motor - Google Patents
Be applied to many physical fields intellectual detection system devices of motor Download PDFInfo
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- CN211478573U CN211478573U CN201922359118.4U CN201922359118U CN211478573U CN 211478573 U CN211478573 U CN 211478573U CN 201922359118 U CN201922359118 U CN 201922359118U CN 211478573 U CN211478573 U CN 211478573U
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Abstract
The utility model discloses a be applied to many physical field intellectual detection system devices of motor, the device's single chip microcomputer controller is connected to the motor through input/output module, the temperature that temperature detection module can real-time supervision motor, voltage acquisition module can gather the real-time voltage value of motor operation in-process, current acquisition module can gather the real-time current value of motor operation in-process, processing circuit and single chip microcomputer controller electric connection are passed through to voltage acquisition module and current acquisition module's output, communication module carries out the inside communication module of control information instruction transmission including connecting single chip microcomputer controller, still include the outside communication module that can carry out real-time acquisition data information transmission with the host computer. The utility model discloses a voltage, electric current, frequency, power virtual value and the temperature value of motor are obtained to electric quantity, temperature detection circuit, realize opening the motor to open to stop the mode to the motor self-diagnosis protection and carry out the remote control, and the practicality is strong at the end of the function, and the trouble is diagnosed the accuracy height in advance.
Description
Technical Field
The utility model relates to a motor control technical field, concretely relates to be applied to many physical field intellectual detection system devices of motor.
Background
Generally, the electric energy is converted into mechanical energy through a motor in an electricity utilization place, the working environment of the motor is different from the working property of the motor, the temperature and the humidity of the environment are higher, the motor is easily damaged in the situation that the working temperature is too high due to the fact that the pressure is higher or the high-speed operation is caused, unstable factors of voltage and current, mechanical vibration and impact collision can also influence the stability of continuous work of the motor, particularly, the situation that the precision is higher in the control of the motor is required, the motor operation system can not be accurately controlled due to the fact that EMC electromagnetic signals are interfered, equipment is prone to failure, the system can be caused to be shut down seriously to influence the working efficiency, and even.
With the continuous development of informatization and intellectualization of the motor control technology, control and protection equipment of the motor is required to be perfected particularly in the automatic production process so as to realize functions of real-time monitoring, fault diagnosis, centralized control and the like; the existing motor control technology can only monitor the electric quantity parameters when the motor runs, cannot simultaneously monitor the running condition of the motor in real time from multiple dimensions such as a gravity field, a temperature field, an electromagnetic field, insulation performance and the like, and can diagnose various faults of equipment in real time, the motor equipment cannot continuously, stably, safely and reliably work, the frequency of the faults is large, the equipment is easy to damage, huge economic loss is caused, and the increasingly developed process automation requirements cannot be met.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the deficiencies of the prior art, the utility model provides a be applied to many physical field intellectual detection system devices of motor.
The technical scheme is as follows: the utility model discloses a be applied to many physics field intellectual detection system device of motor, including single chip microcomputer controller, input/output module, communication module, temperature detection module, voltage acquisition module, current acquisition module, display module and processing circuit, single chip microcomputer controller is connected to the motor through input/output module, temperature detection module can real-time supervision motor's temperature, and the output is connected with single chip microcomputer controller electrical behavior, voltage acquisition module can gather the real-time voltage value in the motor operation process, current acquisition module can gather the real-time current value in the motor operation process, the output of voltage acquisition module and current acquisition module pass through processing circuit and single chip microcomputer controller electrical connection, communication module includes the internal communication module who connects single chip microcomputer controller and carries out control information instruction transmission, the motor control system is characterized by further comprising an external communication module capable of carrying out real-time acquisition and data information transmission with an upper computer or a superior communication module, and the display module displays relevant parameters and information of the motor after being processed by the single chip controller.
Further, comprising:
the voltage acquisition module includes three-phase voltage acquisition circuit that three group gathered motor three-phase voltage respectively, voltage acquisition circuit includes magnetic bead, divider resistance, sampling resistor and electric capacity, magnetic bead, divider resistance and sampling resistor are series connection in proper order, the electric capacity is parallelly connected the voltage and the reference voltage at sampling resistor both ends are gathered to the sampling resistor both ends.
Further, comprising:
the current acquisition module comprises a three-phase current transformer and three groups of current acquisition resistors and is used for respectively acquiring three-phase currents of the motor, the current acquisition resistors are connected to the secondary side of the three-phase current transformer, and phase currents input by the current acquisition resistors pass through two coils of the three-phase current transformer to form a loop.
Further, comprising:
the processing circuit comprises a three-phase electric quantity metering chip ADE integrated circuit, the three-phase current collected by the current collection module and the three-phase voltage collected by the voltage collection module are input into the processing circuit, and then effective values of phase voltage, phase current, frequency and power are calculated.
Further, comprising:
temperature detect module (4) are including temperature detection circuit and temperature input processing circuit, temperature detection circuit includes bypass offset resistance Rt1, thermistor and diode D3 of triode Q1, triode Q1 base, gathers the output voltage PTCin at thermistor both ends, inputs to temperature input processing module circuit IN, temperature input processing circuit includes opto-coupler P627, resistance Rt2 and pull-down resistance Rt3, and resistance Rt2 connects the input of opto-coupler P627, and pull-down resistance passes through ground connection behind the output of opto-coupler P627, its output is the temperature value after the isolation for IN 12.
Further, comprising:
the input and output module comprises 11 paths of digital quantity input interfaces and 8 paths of digital quantity output interfaces, the 11 paths of digital quantity input interfaces are all optical coupling isolation input, and the 8 paths of digital quantity output interfaces comprise 3 paths of transistor output and 5 paths of relay output.
Has the advantages that: compared with the prior art, the utility model, it is showing the advantage and is: the utility model discloses a voltage, electric current, frequency, power virtual value and the temperature value of motor are obtained to electric quantity, temperature detection circuit, realize opening the motor to open to stop the mode to the motor self-diagnosis protection and carry out the remote control, and the practicality is strong at the end of the function, and the trouble is diagnosed the accuracy height in advance. The utility model discloses a modular design hardware structure and software programming, the high portability of integrated level is strong, has the commonality. The stm32f407 single-chip microcomputer controller is adopted for data analysis, the data processing speed is high, multiple harmonic analysis, fault phase angle analysis, fault category identification and the like can be performed, and external information interaction is performed at the same time; the utility model discloses insert vibration monitoring module and insulation monitoring module's protection parameter, realize many physical quantities intelligence and detect the trouble in coordination.
Drawings
Fig. 1 is a schematic diagram of the multi-physical field intelligent detection device applied to the motor according to the present invention;
fig. 2 is a schematic circuit diagram of the voltage acquisition module according to the present invention;
fig. 3 is a schematic circuit diagram of the current collecting module according to the present invention;
fig. 4 is a schematic diagram of a processing circuit according to the present invention;
fig. 5 is a schematic diagram of a temperature detection circuit according to the present invention;
fig. 6 is a schematic diagram of a temperature input processing circuit according to the present invention.
Detailed Description
As shown in fig. 1, the utility model discloses a be applied to many physics field intellectual detection system device of motor, including single chip microcomputer controller 1, input/output module 2, communication module 3, temperature detection module 4, voltage acquisition module 5, current acquisition module 6, display module 7 and processing circuit 8, power module 9, vibration monitoring module 10 and insulation monitoring module 11, single chip microcomputer controller 1 is connected to the motor through input/output module 2 to can be through the multiple start-stop modes of input/output module control motor, the mode of motor start-stop includes multiple start-up modes such as direct start-up, star triangle start-up, positive and negative rotation start-up, step-down start-up, software start-up, can set up; the motor protection module has overheating, no-load, overload, open-phase, three-phase unbalance, undervoltage, overvoltage, starting limitation, vibration abrasion, insulation strength and the like.
The single chip microcomputer controller 1 is provided with a special electric quantity acquisition DSP chip, and the input end of the single chip microcomputer controller is connected with a voltage acquisition module and a current acquisition module. The voltage acquisition module 5 can acquire a real-time voltage value in the motor operation process, the current acquisition module 6 can acquire a real-time current value in the motor operation process, and the output of the voltage acquisition module 5 and the output of the current acquisition module 6 pass through the processing circuit 8 and are electrically connected with the single chip microcomputer controller 1. The model of the singlechip controller is stm32f407, and the power supply module is DC 18V-36V.
The input and output module 2 comprises 11 paths of digital quantity input interfaces and 8 paths of digital quantity output interfaces, the 11 paths of digital quantity input interfaces are all optical coupling isolation input, the 8 paths of digital quantity output interfaces comprise 3 paths of transistor output, and the 5 paths of relay output.
The single chip microcomputer controller carries out acquisition processing analysis through the plurality of acquisition modules, displays motor parameter values on the display module, and uploads the motor parameter values to the upper computer through the communication module, and when the set protection parameter threshold is reached, motor shutdown protection is carried out; the display module can display various running state parameter information of the motor in real time, initial parameter setting and modification can be carried out through the touch screen module, the communication module can access vibration threshold parameters and insulation state parameters from the external vibration monitoring module and the insulation monitoring module to serve as protection parameters of the motor, and the protection parameters can be uploaded to an upper computer together.
As shown in fig. 2, the utility model discloses a voltage acquisition module 5 includes three phase voltage acquisition circuit 51 of gathering motor three phase voltage respectively of group, voltage acquisition circuit 51 includes magnetic bead 511, divider resistance 522, sampling resistor R29523 and electric capacity 524, magnetic bead 511, divider resistance 522 and sampling resistor 523 are series connection in proper order, and divider resistance includes R21, R22 and R23 electric capacity 524 is parallelly connected sampling resistor 523 both ends, gather the voltage and the reference voltage at sampling resistor 523 both ends. The voltage of a VAP (positive) terminal and a VAN (negative) terminal of the phase voltage collected in the A-phase voltage sampling circuit is the analog input front end of the electric quantity collecting integrated circuit ADE9000 and is completely differential voltage input, and a capacitor in the voltage sampling circuit is connected with a sampling resistor in parallel and can filter harmonic interference signals; similarly, VBP, VBN, VCP, VCN are available as analog input front ends to the ADE 9000. The voltage sampling circuit is added with the magnetic bead, so that the functions of effective filtering and effective signal extraction are realized, the EMI electromagnetic signal interference is avoided, the detection precision is improved, and the model of the magnetic bead is BLM21P221 SN.
As shown in fig. 3, the current collection module includes a three-phase current transformer and three sets of current collection resistors for respectively collecting three-phase currents of the motor, the current collection resistors are connected to the secondary side of the three-phase current transformer, and phase currents input by the current collection resistors 62 form a loop through two coils of the three-phase current transformer. The sine wave comprises a positive part and a negative part, a current collecting resistor R11 of the positive part and a current collecting resistor R12 of the negative part, and after voltages at two ends of the current collecting resistors are collected, phase currents IAP and IAN are obtained, and the three-phase current transformer is 3TA8350-300 in model.
The current acquisition module further comprises current limiting resistors R1 and R7 for preventing damage caused by overlarge input current, and similarly, the other two phases of current are respectively IBP, IBN, ICP and ICN, wherein IA-, IB-and IC-can share a coil of a three-phase current transformer, and IA +, IB + and IC + share a coil.
IAP (positive), IAN (negative), IBP (IBP), IBN (IBN), ICP (inductively coupled plasma) and ICN (integrated circuit) of phase current output by the A-phase current sampling circuit are analog inputs of an electric quantity acquisition integrated circuit ADE9000, are fully differential voltage inputs, capacitors in the circuit are used for filtering interference signals, and the effective value of the voltage of an output signal of a sampling end under the current of IA (for example, the current of 5A) is 4.99 multiplied by 2 multiplied by 10A/2000 which is 49.9 mV; and the three-phase voltage and current signals are sent to a three-phase electric quantity metering chip ADE9000 integrated circuit shown by a processing circuit, and the three-phase electric quantity metering chip ADE9000 integrated circuit is used for carrying out software algorithm programming, so that effective values of phase voltage, phase current, frequency and power are finally calculated.
As shown in fig. 4, the processing circuit 8 includes a three-phase electric quantity metering chip ADE9000 integrated circuit, which inputs three-phase currents IAP, IANIBP, IBN, ICP and ICN collected by the current collection module and three-phase voltages, VAP, VAN, VBP, VBN, VCP and VCN collected by the voltage collection module, and further calculates effective values of phase voltages, phase currents, frequencies and powers, and an output of the integrated circuit is used as an input value of the single chip microcomputer controller.
The utility model discloses an above-mentioned collection module and the input/output terminal definition of single chip microcomputer controller integrate, and software program modularization can duplicate the transplantation, has the commonality.
In the temperature detection module shown in fig. 5, the PTC thermistor is a positive temperature coefficient thermistor and is disposed at the PTCA and PTCB terminals, Rt1 is a bypass bias resistor of the base of the transistor Q1, and forms a series voltage divider circuit with the PTC thermistor, VCC33 is a reference voltage of 3.3V, and D3 is a diode, which has a unidirectional conductivity, prevents reverse conduction breakdown, and plays a role in protection. The utility model discloses a be PT100, if have and overflow and take place, when its temperature rose, the thermistor resistance sharply rose thereupon for partial pressure PTCin can increase, and it drives the optical coupling P627 and switches on IN sending into the temperature input processing circuit shown IN fig. 6, switches on the back output and be IN12, will drop off immediately after the IN12 value reaches the threshold value of settlement and protect, reaches limiting current's effect, avoids damaging the components and parts IN the circuit. The temperature detection circuit uses a PT100/PTC high-precision and high-sensitivity temperature measurement module, so that the use cost of the heat relay is greatly reduced, the installation space is reduced, and the maintenance is facilitated.
IN fig. 6, P627 IN the temperature input processing module circuit is an optical coupler, the inside of the P627 is mainly composed of a light emitting diode and a phototriode, and the P627 is mainly used for signal electrical isolation and interference resistance, Rt2 is used for driving the phototriode to be conducted after the light emitting diode is lightened, Rt3 is a pull-down resistor of the phototriode, and output IN12 is an isolated temperature value which is sent to a singlechip controller. 4 pins of the optical coupler represent respectively: 1 light emitting diode anode, 2 light emitting diode cathode, 3 triode collector and 4 triode emitter. The output voltage PTCin and the ground terminal GND of the thermistor are different power supplies from the voltage 3.3V _103 and the ground terminal 3.3VGND _103 of the triode, so that the electrical isolation effect is realized.
The vibration monitoring module is arranged on the motor and the bearing and comprises a vibration acceleration acquisition end and a processing end which can acquire real-time vibration data in the running process of the motor, the acquisition end of a specific circuit structure of the vibration monitoring module is composed of the acquisition end and a data processing end, the acquisition end is used as a microcontroller to read measurement data and transmit the measurement data to the processing end, and a three-axis acceleration sensor ADIS16227 of an MEMS is mainly used for measuring the vibration acceleration of a tested device; and the processing terminal adopts stm32f407 to complete the calculation of the vibration intensity root mean square value, and forwards the vibration intensity root mean square value to be connected into the single chip microcomputer controller through an external communication module.
The motor insulation state monitoring system comprises a motor, and is characterized by further comprising an insulation monitoring module, wherein the insulation monitoring module is arranged between the input end of the motor and the ground, and comprises an insulation resistance value and a ground capacitance value which can monitor motor equipment in real time.
The utility model collects the real-time running parameters of voltage, current and temperature of the motor through the electric quantity collecting module (including current and voltage collection) and the temperature detecting module, calculates the effective values of real-time voltage, current, frequency and power through the singlechip controller, and transmits the electric quantity data information of the running state of the motor to the display module for real-time display; the vibration acceleration effective value accessed to the vibration monitoring module through an external communication interface is used as a vibration protection parameter, the insulation resistance value and the earth capacitance value accessed to the insulation monitoring module are used as insulation protection parameters, the protection parameters are transmitted to an upper computer through the communication module, when the real-time parameters exceed the set protection parameters, a protection instruction is sent out to carry out power failure protection on the motor, the input and output module is controlled by a single chip microcomputer to control the starting and stopping of the motor, the self diagnosis and the multiple protection on the motor are realized, the fault type is diagnosed in time, the accident potential is eliminated, the damage of motor equipment is avoided, the accuracy of the acquired information data is high, the circuit structure and the software program are modularized, the single chip microcomputer is adopted to carry out the data acquisition analysis, the data processing speed is high, multiple harmonic analysis, the fault phase angle analysis, the, the intelligent motor control device has the advantages that the protection parameters of the vibration monitoring module and the insulation monitoring module are accessed, the intelligent cooperative fault detection of multiple physical quantities is realized, the size of the intelligent motor control device is small, the structure is compact, the installation is flexible, the maintenance and the operation are convenient, and the operation is reliable.
The implementation steps of the multi-physical-field intelligent detection device applied to the motor comprise:
setting initial protection parameters of the fault protection type through a touch screen display module;
the DSP controller of the single chip microcomputer controller calculates the frequency and power effective values according to the phase voltage and phase current effective values acquired by the voltage and current acquisition module, and transmits information such as the phase voltage, the phase current, the power and the frequency of the motor running state to the display module for real-time display;
the set protection parameters comprise the protection parameters of electric quantity data, vibration impact parameters and insulation condition parameters, the vibration acceleration effective value of the vibration monitoring module is accessed through an external communication interface to serve as the vibration protection parameters, the insulation resistance value and the ground capacitance value of the insulation monitoring module are accessed to serve as the insulation protection parameters, the protection parameters are transmitted to an upper computer through an RS485 communication module, when the real-time parameters exceed the set protection parameters, a protection instruction is sent out to carry out power failure protection on the motor, and the singlechip controller informs an input/output module to control the starting and stopping of the motor;
the single chip microcomputer control module also comprehensively analyzes the current motor according to the real-time temperature value acquired by the temperature detection module, and once the temperature exceeds the set initial protection parameter, the single chip microcomputer control module sends a protection instruction to carry out power failure protection on the motor;
the single chip microcomputer controller exchanges data with the outside through the communication module, receives protection parameters of the vibration monitoring module and the insulation detection module from the outside, uploads the data to the upper computer together, mutually transmits the data to the internal display touch screen display module, and realizes control and protection of the motor by setting the protection parameters of the display unit, so that information interaction and control protection integration are realized; the single chip microcomputer control module also performs multiple harmonic analysis and fault category identification operation on the data acquired by the electric quantity acquisition module.
In addition to the above embodiments, the present invention can also have other embodiments, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims (6)
1. The multi-physical-field intelligent detection device is characterized by comprising a single chip microcomputer controller, an input/output module, a communication module, a temperature detection module, a voltage acquisition module, a current acquisition module, a display module and a processing circuit, wherein the single chip microcomputer controller is connected to a motor through the input/output module, the temperature detection module can monitor the temperature of the motor in real time, the output of the temperature detection module is electrically connected with the single chip microcomputer controller, the voltage acquisition module can acquire a real-time voltage value in the running process of the motor, the current acquisition module can acquire a real-time current value in the running process of the motor, the output of the voltage acquisition module and the output of the current acquisition module are electrically connected with the single chip microcomputer controller through the processing circuit, the communication module comprises an internal communication module which is connected with the single chip microcomputer controller to transmit control information instructions, the motor control system is characterized by further comprising an external communication module capable of carrying out real-time acquisition and data information transmission with an upper computer or a superior communication module, and the display module displays relevant parameters and information of the motor after being processed by the single-chip microcomputer controller.
2. The multi-physical-field intelligent detection device applied to the motor according to claim 1, wherein the voltage acquisition module comprises three groups of three-phase voltage acquisition circuits for respectively acquiring three-phase voltages of the motor, the voltage acquisition circuits comprise magnetic beads, voltage dividing resistors, sampling resistors and capacitors, the magnetic beads, the voltage dividing resistors and the sampling resistors are sequentially connected in series, the capacitors are connected in parallel at two ends of the sampling resistors, and voltages at two ends of the sampling resistors and reference voltages are acquired.
3. The multi-physical-field intelligent detection device applied to the motor according to claim 1, wherein the current collection module comprises a three-phase current transformer and three sets of current collection resistors for respectively collecting three-phase currents of the motor, the current collection resistors are connected to the secondary side of the three-phase current transformer, and phase currents input by the current collection resistors form a loop through two coils of the three-phase current transformer.
4. The multi-physics field intelligent detection device applied to the motor according to claim 1, wherein said processing circuit comprises a three-phase electricity metering chip ADE9000 integrated circuit, which inputs three-phase current collected by said current collection module and three-phase voltage collected by said voltage collection module, and further calculates effective values of phase voltage, phase current, frequency and power.
5. The multi-physical-field intelligent detection device applied to the motor of claim 1, wherein the temperature detection module comprises a temperature detection circuit and a temperature input processing circuit, the temperature detection circuit comprises a transistor Q1, a bypass bias resistor Rt1 at the base of a transistor Q1, a thermistor and a diode D3, an output voltage PTCin at two ends of the thermistor is collected and input into the temperature input processing circuit, the temperature input processing circuit comprises an optocoupler P627, a resistor Rt2 and a pull-down resistor Rt3, the resistor Rt2 is connected with the input end of the optocoupler P627, the pull-down resistor is grounded after being output through the optocoupler P627, the output of the pull-down resistor is IN12 which is an isolated temperature value, and the value is output into the singlechip control.
6. The multi-physics field intelligent detection device applied to the motor according to claim 1, wherein the input/output module comprises 11 digital quantity input interfaces and 8 digital quantity output interfaces, the 11 digital quantity input interfaces are all optical coupling isolation inputs, the 8 digital quantity output interfaces comprise 3 transistor outputs and 5 relay outputs.
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| CN201922359118.4U CN211478573U (en) | 2019-12-25 | 2019-12-25 | Be applied to many physical fields intellectual detection system devices of motor |
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| CN201922359118.4U CN211478573U (en) | 2019-12-25 | 2019-12-25 | Be applied to many physical fields intellectual detection system devices of motor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116722789A (en) * | 2023-06-26 | 2023-09-08 | 深圳市精微康投资发展有限公司 | Multiple anti-interference precision motor connector |
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2019
- 2019-12-25 CN CN201922359118.4U patent/CN211478573U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116722789A (en) * | 2023-06-26 | 2023-09-08 | 深圳市精微康投资发展有限公司 | Multiple anti-interference precision motor connector |
| CN116722789B (en) * | 2023-06-26 | 2024-04-26 | 深圳市连创科技有限公司 | Multiple anti-interference precision motor connector |
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Address after: 212009 No. 19, Dingmao South Weier Road, Zhenjiang New District, Zhenjiang City, Jiangsu Province Patentee after: Zhenjiang saiernico Automation Co.,Ltd. Address before: 212009 Zhenjiang city in Jiangsu Province Economic Development Zone South Road two Patentee before: ZHENJIANG SAIERNICO AUTOMATION Co.,Ltd. |