CN211478513U - A rapid detection device for cable fault - Google Patents

A rapid detection device for cable fault Download PDF

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CN211478513U
CN211478513U CN202020004114.4U CN202020004114U CN211478513U CN 211478513 U CN211478513 U CN 211478513U CN 202020004114 U CN202020004114 U CN 202020004114U CN 211478513 U CN211478513 U CN 211478513U
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core socket
cable
core
detection device
rapid detection
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迟明
李辉
刘飞鹏
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CRRC Qingdao Sifang Co Ltd
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Abstract

本实用新型涉及一种电缆线故障快速检测装置,包括机壳、第一多芯插座、第二多芯插座及电源组件,待测电缆线的两端连接在所述第一多芯插座、第二多芯插座上,在连接所述第一多芯插座、第二多芯插座之间的每根线缆上串接有一个电阻和发光二极管,多个所述发光二极管并联设置并排列安装在机壳上。本实用新型使用方便,便于携带,可以快速找出电缆线故障,提高了工作效率,且通用性强。

Figure 202020004114

The utility model relates to a rapid detection device for cable faults, comprising a casing, a first multi-core socket, a second multi-core socket and a power supply assembly. On the two multi-core sockets, a resistor and a light-emitting diode are connected in series on each cable connecting the first multi-core socket and the second multi-core socket, and a plurality of the light-emitting diodes are arranged in parallel and arranged in an array. on the casing. The utility model is convenient to use, easy to carry, can quickly find out the fault of the cable, improves the work efficiency, and has strong versatility.

Figure 202020004114

Description

一种电缆线故障快速检测装置A rapid detection device for cable fault

技术领域technical field

本实用新型涉及一种电缆线故障快速检测装置,属于电学测试领域。The utility model relates to a rapid detection device for cable faults, which belongs to the field of electrical testing.

背景技术Background technique

数控设备自带的手持式操作系统均由通讯电缆连接,由于长时间的拉拽,通讯电缆线内部通信线极易造成断路和虚断故障,造成手持终端操作不良而停机,由于每根缆线成本太高,只有采用不断维修进行解决。目前电缆线的通断检测维修只能采用万用表进行电阻通断检测,由于示教器电缆线小插针排列密集,检测前两端插针需做出标记,两人各拿一根万用表表针压在两端插针上,通过万用表电阻值显示电缆通断状态。该方法由于插针密集极易造成搭接或错接,造成故障误判。而对于电缆线虚断位置需另一人对电缆进行受力弯曲配合时,由于测量时接触不好,虚断的位置难以判断,造成电缆线故障无法彻底根除现象频繁发生,维修效果不佳,只能通过重新购买新电缆更换解决,浪费大量的人力、物力、财力。The hand-held operating system that comes with the numerical control equipment is connected by the communication cable. Due to the long-term pulling, the communication line inside the communication cable is very easy to cause open circuit and virtual break failure, resulting in the poor operation of the handheld terminal and the shutdown. The cost is too high and can only be solved by continuous maintenance. At present, the on-off detection and maintenance of the cable can only be performed with a multimeter for resistance on-off detection. Since the small pins of the cable of the teach pendant are densely arranged, the pins at both ends need to be marked before testing. On the pins at both ends, the on-off status of the cable is displayed through the resistance value of the multimeter. In this method, due to the denseness of the pins, it is easy to cause overlapping or misconnection, resulting in misjudgment of faults. As for the position of the virtual break of the cable, when another person is required to bend the cable under force, due to poor contact during measurement, it is difficult to judge the position of the virtual break, resulting in frequent occurrence of cable faults that cannot be completely eradicated, and poor maintenance results. It can be solved by repurchasing new cables and replacing them, which wastes a lot of manpower, material resources and financial resources.

实用新型内容Utility model content

本实用新型主要解决的技术问题是,提供一种可以快速找出电缆线故障,提高工作效率的电缆线故障快速检测装置。The main technical problem solved by the utility model is to provide a rapid detection device for cable faults that can quickly find out cable faults and improve work efficiency.

为实现上述目的,本实用新型的技术方案是:To achieve the above object, the technical scheme of the present utility model is:

一种电缆线故障快速检测装置,包括机壳、第一多芯插座、第二多芯插座及电源组件,待测电缆线的两端连接在所述第一多芯插座、第二多芯插座上,在连接所述第一多芯插座、第二多芯插座之间的每根线缆上串接有一个电阻和发光二极管,多个所述发光二极管并联设置并排列安装在机壳上。A cable fault rapid detection device includes a casing, a first multi-core socket, a second multi-core socket and a power supply assembly, and both ends of the cable to be tested are connected to the first multi-core socket and the second multi-core socket. On each cable connecting the first multi-core socket and the second multi-core socket, a resistor and a light-emitting diode are connected in series, and a plurality of the light-emitting diodes are arranged in parallel and arranged on the casing.

进一步,在线缆的两端各连接有一端子排,所述第一多芯插座和第二多芯插座分别通过连接线安装在对应的端子排上,所述第一多芯插座、第二多芯插座可拆卸安装在机壳上。Further, a terminal row is connected to each end of the cable, the first multi-core socket and the second multi-core socket are respectively installed on the corresponding terminal row through connecting wires, the first multi-core socket, the second multi-core socket The core socket can be detachably installed on the casing.

进一步,所述第一多芯插座和第二多芯插座的插针数量小于或等于线缆的数量。Further, the number of pins of the first multi-core socket and the second multi-core socket is less than or equal to the number of cables.

进一步,所述第一多芯插座、第二多芯插座为不同规格的多个,多个第一多芯插座、第二多芯插座之间并联连接。Further, the first multi-core sockets and the second multi-core sockets are a plurality of different specifications, and the plurality of the first multi-core sockets and the second multi-core sockets are connected in parallel.

进一步,所述电源组件包括电源插头、电源开关及整流电路,所述整流电路将交流电整流为24V直流电。Further, the power supply assembly includes a power plug, a power switch and a rectifier circuit, and the rectifier circuit rectifies the alternating current into 24V direct current.

进一步,所述电源组件中还包括电源指示灯,电源指示灯安装在机壳上。Further, the power supply assembly further includes a power indicator light, and the power indicator light is installed on the casing.

进一步,所述第一多芯插座、第二多芯插座为圆形插座或矩形插座。Further, the first multi-core socket and the second multi-core socket are circular sockets or rectangular sockets.

进一步,多个所述发光二极管的颜色不同,对应不同的线缆号。Further, the colors of a plurality of the light-emitting diodes are different, corresponding to different cable numbers.

进一步,在所述机壳上对应每个所述发光二极管粘贴有颜色标识。Further, a color identification is pasted on the casing corresponding to each of the light-emitting diodes.

综上内容,本实用新型所述的一种电缆线故障快速检测装置,与现有技术相比,具有如下优点:To sum up, the rapid detection device for cable faults described in the present invention has the following advantages compared with the prior art:

(1)该装置使用方便,可以快速找出电缆线故障,单人即可完成,提高了工作效率,节省工人劳动强度和时间。(1) The device is easy to use, can quickly find out the cable fault, and can be completed by a single person, which improves the work efficiency and saves the labor intensity and time of workers.

(2)该装置集成安装在一个机壳内,便于携带。(2) The device is integrated and installed in a casing, which is easy to carry.

(3)该装置中的第一多芯插座、第二多芯插座可以根据待测电缆线进行更换,以方便检测不同芯线数量的电缆,提高了该装置的通用性。(3) The first multi-core socket and the second multi-core socket in the device can be replaced according to the cables to be tested, so as to facilitate the detection of cables with different numbers of core wires, and improve the versatility of the device.

附图说明Description of drawings

图1是本实用新型检测装置结构图;Fig. 1 is the structural diagram of the detection device of the present utility model;

图2是本实用新型电路图。Figure 2 is a circuit diagram of the present utility model.

如图1和图2所示,第一多芯插座1,第二多芯插座2,机壳3,发光二极管4,电阻5,线缆6,电源指示灯7。As shown in FIG. 1 and FIG. 2 , a first multi-core socket 1 , a second multi-core socket 2 , a casing 3 , a light-emitting diode 4 , a resistor 5 , a cable 6 , and a power indicator 7 .

具体实施方式Detailed ways

下面结合附图与具体实施方式对本实用新型作进一步详细描述:Below in conjunction with the accompanying drawings and specific embodiments, the present utility model is described in further detail:

实施例一:Example 1:

如图1和图2所示,本实用新型提供的一种电缆线故障快速检测装置,包括第一多芯插座1、第二多芯插座2、机壳3及电源组件,待测电缆线(图中未示出)的两端连接在第一多芯插座1、第二多芯插座2上,在连接第一多芯插座1、第二多芯插座2之间的每根线缆6上串接有一个发光二极管4和电阻5,多个发光二极管4和电阻5并联连接。第一多芯插座1、第二多芯插座2可以为圆形插座,也可以为矩形插座。As shown in Figure 1 and Figure 2, the utility model provides a cable fault rapid detection device, including a first multi-core socket 1, a second multi-core socket 2, a casing 3 and a power supply assembly, the cable to be tested ( (not shown in the figure) are connected to the first multi-core socket 1 and the second multi-core socket 2, and each cable 6 between the first multi-core socket 1 and the second multi-core socket 2 is connected A light-emitting diode 4 and a resistor 5 are connected in series, and a plurality of light-emitting diodes 4 and the resistor 5 are connected in parallel. The first multi-core socket 1 and the second multi-core socket 2 may be circular sockets or rectangular sockets.

在线缆6的两端各连接有一端子排(图中未示出),端子排上接线端子的数量与需要检测的待测电缆线的最多芯线数量相匹配,本实施例中,在两个端子排之间连接有14根线缆6,第一多芯插座1和第二多芯插座2的插针数量小于或等于线缆6的数量,即利用该装置可以检测芯线数量小于或等于14根的待测电缆线。第一多芯插座1、第二多芯插座2可拆卸安装在机壳3上。在需要检测不同的待测电缆线时,更换不同的第一多芯插座1、第二多芯插座2,将第一多芯插座1、第二多芯插座2的插针分别通过连接线压装在端子排对应的接线端子上。该装置可以通过一个检测装置为多种规格的待测电缆线进行检测。提高了检测装置的通用性。Both ends of the cable 6 are connected to a terminal block (not shown in the figure), and the number of terminals on the terminal block matches the maximum number of core wires of the cable to be tested. There are 14 cables 6 connected between the terminal blocks, and the number of pins of the first multi-core socket 1 and the second multi-core socket 2 is less than or equal to the number of cables 6, that is, the device can detect that the number of core wires is less than or equal to Equal to 14 cables to be tested. The first multi-core socket 1 and the second multi-core socket 2 are detachably mounted on the casing 3 . When it is necessary to detect different cables to be tested, replace the first multi-core socket 1 and the second multi-core socket 2, and press the pins of the first multi-core socket 1 and the second multi-core socket 2 through the connecting line respectively. Installed on the corresponding terminal block of the terminal block. The device can detect various specifications of cables to be tested through a detection device. The versatility of the detection device is improved.

本实施例中,多个发光二极管4并排列安装在机壳3上,发光二极管4的数量同样为14个,14个发光二极管4的颜色不同,对应不同的线缆号,方便操作人员观察。在机壳3上对应每个发光二极管4粘贴有颜色标识,方便使用。In this embodiment, a plurality of light-emitting diodes 4 are arranged in parallel on the casing 3, and the number of light-emitting diodes 4 is also 14. The colors of the 14 light-emitting diodes 4 are different and correspond to different cable numbers, which is convenient for operators to observe. Corresponding to each light-emitting diode 4, a color mark is pasted on the casing 3, which is convenient to use.

电源组件包括电源插头、电源开关、整流电路和电源指示灯7,电源插头插在检测车间的电源插座上,整流电路将220V的交流电整流为24V直流电,为检测装置供电,电源开关和电源指示灯7安装在机壳3上。The power supply assembly includes a power plug, a power switch, a rectifier circuit and a power indicator light 7. The power plug is inserted into the power socket of the testing workshop, and the rectifier circuit rectifies the 220V AC to 24V DC to supply power to the testing device, the power switch and the power indicator 7 is installed on the casing 3.

使用时,具体操作步骤如下:When using, the specific operation steps are as follows:

(1)将待测电缆线两端的插头连接到对应的第一多芯插座1、第二多芯插座2上。(1) Connect the plugs at both ends of the cable to be tested to the corresponding first multi-core socket 1 and second multi-core socket 2 .

(2)将该装置的电源插头插在检测车间的电源插座上,打开电源开关。(2) Insert the power plug of the device into the power socket of the testing workshop, and turn on the power switch.

(3)若待测电缆线的所有线路是完好的,检测装置上的对应数量的发光二极管4会同时点亮。(3) If all the lines of the cable to be tested are in good condition, the corresponding number of LEDs 4 on the detection device will light up at the same time.

若待测电缆线中的一根或多根导线折断不通,对应这根导线的发光二极管4就不会点亮,这样就可以检测到这根导线是否已断路不通。If one or more wires in the cable to be tested are broken, the LED 4 corresponding to the wire will not light up, so that it can be detected whether the wire has been disconnected.

当某根电缆由于长时间弯曲,故障点属于虚断无法判断,通过手动弯曲电缆,也可快速找出电缆故障点,快速排除虚断故障恢复电缆正常状态。When a cable is bent for a long time, the fault point cannot be judged as a virtual break. By manually bending the cable, the fault point of the cable can also be quickly found, and the virtual break can be quickly eliminated to restore the normal state of the cable.

该装置使用方便,可以快速找出电缆线故障,单人即可完成,提高了工作效率,节省工人劳动强度和时间,而且该装置集成安装在一个机壳3内,便于携带。另外,第一多芯插座1、第二多芯插座2可以根据待测电缆线进行更换,以方便检测不同芯线数量的电缆,提高该装置的通用性。The device is easy to use, can quickly find out cable faults, and can be completed by a single person, which improves work efficiency and saves labor intensity and time of workers. In addition, the first multi-core socket 1 and the second multi-core socket 2 can be replaced according to the cables to be tested, so as to facilitate the detection of cables with different numbers of cores and improve the versatility of the device.

实施例二:Embodiment 2:

与实施例一不同之处在于,在机壳3上可以同时安装多个第一多芯插座和第二多芯插座,多个插座为不同规格,多个第一多芯插座1、第二多芯插座2之间并联连接,需要检测不同的电缆线时对应插在不同的插座上即可。The difference from the first embodiment is that a plurality of first multi-core sockets and second multi-core sockets can be installed on the casing 3 at the same time, and the plurality of sockets are of different specifications. The core sockets 2 are connected in parallel, and when different cables need to be detected, they can be inserted into different sockets.

如上所述,结合附图所给出的方案内容,可以衍生出类似的技术方案。但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。As described above, similar technical solutions can be derived in conjunction with the solution content given in the accompanying drawings. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (9)

1. The utility model provides a cable conductor trouble short-term test device which characterized in that: the cable to be tested comprises a shell, a first multi-core socket, a second multi-core socket and a power supply assembly, wherein two ends of the cable to be tested are connected to the first multi-core socket and the second multi-core socket, a resistor and a light emitting diode are connected in series on each cable connected between the first multi-core socket and the second multi-core socket, and the light emitting diodes are arranged in parallel and arranged on the shell.
2. The cable fault rapid detection device according to claim 1, wherein: the two ends of the cable are respectively connected with a terminal row, the first multi-core socket and the second multi-core socket are respectively installed on the corresponding terminal rows through connecting wires, and the first multi-core socket and the second multi-core socket are detachably installed on the shell.
3. The cable fault rapid detection device according to claim 2, wherein: the number of the pins of the first multi-core socket and the second multi-core socket is less than or equal to the number of the cables.
4. The cable fault rapid detection device according to claim 1, wherein: the first multi-core socket and the second multi-core socket are multiple in different specifications, and the multiple first multi-core sockets and the multiple second multi-core sockets are connected in parallel.
5. The cable fault rapid detection device according to claim 1, wherein: the power supply assembly comprises a power plug, a power switch and a rectifying circuit, and the rectifying circuit rectifies alternating current into 24V direct current.
6. The cable fault rapid detection device according to claim 5, wherein: the power supply assembly further comprises a power supply indicator light, and the power supply indicator light is installed on the shell.
7. The cable fault rapid detection device according to claim 1, wherein: the first multi-core socket and the second multi-core socket are circular sockets or rectangular sockets.
8. The cable fault rapid detection device according to claim 1, wherein: the LEDs are different in color and correspond to different cable numbers.
9. The cable fault rapid detection device according to claim 7, wherein: and color marks are adhered on the shell corresponding to the light-emitting diodes.
CN202020004114.4U 2020-01-02 2020-01-02 A rapid detection device for cable fault Active CN211478513U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114167211A (en) * 2021-11-24 2022-03-11 济南二机床集团有限公司 Simple and easy rectangle plug pre-assembly cable break-make quick test box

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114167211A (en) * 2021-11-24 2022-03-11 济南二机床集团有限公司 Simple and easy rectangle plug pre-assembly cable break-make quick test box

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