CN211470238U - Tension regulating and controlling device for netting machine - Google Patents
Tension regulating and controlling device for netting machine Download PDFInfo
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- CN211470238U CN211470238U CN201922029636.XU CN201922029636U CN211470238U CN 211470238 U CN211470238 U CN 211470238U CN 201922029636 U CN201922029636 U CN 201922029636U CN 211470238 U CN211470238 U CN 211470238U
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Abstract
本实用新型公开了一种用于织网机的张力调控装置,包括底板、第二安装板和第二调节单元;底板:所述底板为长方体,底板的上表面左端设有第一安装板,所述第一安装板上安装有展料单元,底板的上表面右端设有收料卷机,所述收料卷机的内部侧面设有收卷电机,收料卷机的输出轴上设有收料辊,所述收料辊的端部设有限位盘第二安装板:所述第二安装板设于底板的上表面中端,第二安装板的中轴线垂直开设有长槽,第二安装板的中端左侧设有承重柱;利用张紧辊代替张力器设置在导向辊的边上,简化了织布机的结构,降低了织布机的投入成本,而且张紧辊不易损坏,不需要经常更换,间接性的增加了织布机的工作效率。
The utility model discloses a tension regulating device for a net weaving machine, comprising a bottom plate, a second mounting plate and a second adjusting unit; the bottom plate: the bottom plate is a rectangular parallelepiped, and the left end of the upper surface of the bottom plate is provided with a first mounting plate, The first mounting plate is provided with an unwinding unit, the right end of the upper surface of the bottom plate is provided with a rewinding machine, the inner side of the reeling machine is provided with a rewinding motor, and the output shaft of the reeling machine is provided with a rewinding machine. Receiving roller, the end of the receiving roller is provided with a second installation plate of the limit plate: the second installation plate is arranged at the middle end of the upper surface of the bottom plate, and the central axis of the second installation plate is vertically opened with a long groove, the first There is a load-bearing column on the left side of the middle end of the second mounting plate; the tension roller is used instead of the tensioner to be arranged on the edge of the guide roller, which simplifies the structure of the loom and reduces the input cost of the loom, and the tension roller is not easy to If it is damaged, it does not need to be replaced frequently, which indirectly increases the working efficiency of the loom.
Description
技术领域technical field
本实用新型涉及张力调控装置技术领域,具体为一种用于织网机的张力调控装置。The utility model relates to the technical field of tension control devices, in particular to a tension control device for a web loom.
背景技术Background technique
在纺织行业织布过程中需控制纱线的张力,纱线从纱轮上被牵引下来并排列成经线,纺织工艺要求经线的张力均匀一致,否则布面不平整易起包;In the process of weaving in the textile industry, the tension of the yarn needs to be controlled. The yarn is pulled down from the yarn wheel and arranged into warp threads. The textile process requires that the tension of the warp threads is uniform, otherwise the cloth surface will be uneven and easy to pack;
为了使得纱线全都具有相同的纱线张力,在每个导纱元件都设置有纱线,这样的话张力器纺织机的成本投入太大;In order to make the yarns all have the same yarn tension, each yarn guide element is provided with yarns, so the cost of the tensioner textile machine is too large;
传统的张力器,结构粗糙,安全系数低,使用寿命低。需要经常更换,更是加大了织布机的投入成本,另外需要停机更换张力器,也降低了织布机的工作效率。The traditional tensioner has rough structure, low safety factor and low service life. It needs to be replaced frequently, which increases the input cost of the loom. In addition, it needs to stop to replace the tensioner, which also reduces the working efficiency of the loom.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种用于织网机的张力调控装置,利用张紧辊代替张力器设置在导向辊的边上,简化了织布机的结构,降低了织布机的投入成本,而且张紧辊不易损坏,不需要经常更换,间接性的增加了织布机的工作效率,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a tension control device for a web loom, which uses a tension roller instead of a tensioner and is arranged on the edge of the guide roller, thereby simplifying the structure of the loom. , reducing the input cost of the loom, and the tensioning roller is not easy to be damaged, does not need to be replaced frequently, indirectly increases the working efficiency of the loom, and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于织网机的张力调控装置,包括底板、第二安装板和第二调节单元;In order to achieve the above purpose, the utility model provides the following technical solutions: a tension regulating device for a web loom, comprising a bottom plate, a second mounting plate and a second regulating unit;
底板:所述底板为长方体,底板的上表面左端设有第一安装板,所述第一安装板上安装有展料单元,底板的上表面右端设有收料卷机,所述收料卷机的内部侧面设有收卷电机,收料卷机的输出轴上设有收料辊,所述收料辊的端部设有限位盘;Bottom plate: the bottom plate is a rectangular parallelepiped, the left end of the upper surface of the bottom plate is provided with a first mounting plate, the first mounting plate is mounted with a material unfolding unit, and the right end of the upper surface of the bottom plate is provided with a winder, the winder The inner side of the machine is provided with a winding motor, the output shaft of the winding machine is provided with a take-up roller, and the end of the take-up roller is provided with a limit plate;
第二安装板:所述第二安装板设于底板的上表面中端,第二安装板的中轴线垂直开设有长槽,第二安装板的中端左侧设有承重柱,第二安装板的长槽内安装有第一调节单元,第二安装板的中端右侧设有导向辊,所述导向辊与承重柱水平设置;Second installation plate: the second installation plate is arranged at the middle end of the upper surface of the bottom plate, the central axis of the second installation plate is vertically opened with a long slot, the left side of the middle end of the second installation plate is provided with a bearing column, the second installation plate A first adjustment unit is installed in the long groove of the plate, and a guide roller is arranged on the right side of the middle end of the second installation plate, and the guide roller and the bearing column are arranged horizontally;
第二调节单元:所述第二调节单元设于第二安装板的中端右侧,且第二调节单元位于导向辊的上方;Second adjusting unit: the second adjusting unit is arranged on the right side of the middle end of the second mounting plate, and the second adjusting unit is located above the guide roller;
其中:还包括单片机,所述单片机设于底板上表面,单片机的输入端电连接外部电源的输出端,收料卷机的输入端电连接单片机的输出端。Wherein: it also includes a single-chip microcomputer, the single-chip microcomputer is arranged on the upper surface of the base plate, the input end of the single-chip microcomputer is electrically connected to the output end of the external power supply, and the input end of the winding machine is electrically connected to the output end of the single-chip microcomputer.
进一步的,所述展料单元包括展料轴、网料、展料电机、皮带轮、皮带和限位环,所述展料轴转动连接第一安装板表面中部,展料轴的的端部放置有网料,展料轴靠近第一安装板的一端设有皮带轮,所述展料电机设于底板上表面,展料电机的输出轴上连接有皮带轮,所述皮带轮通过皮带传动连接展料轴的皮带轮,所述限位环设于展料轴远离第一安装板的一端。当整个已经伸展出来的部分伸展开后,展料电机工作,通过皮带传动展料轴,使网料缓缓的进行送料。Further, the display unit includes a display shaft, a mesh material, a display motor, a pulley, a belt and a limit ring, the display shaft is rotatably connected to the middle of the surface of the first mounting plate, and the end of the display shaft is placed. There is a mesh material, the end of the display shaft close to the first installation plate is provided with a pulley, the display motor is arranged on the upper surface of the bottom plate, the output shaft of the display motor is connected with a pulley, and the pulley is connected to the display shaft through a belt drive. The pulley, the limit ring is arranged at the end of the exhibition shaft away from the first installation plate. When the whole stretched out part is stretched out, the material unfolding motor works, and the material unfolding shaft is driven by the belt, so that the mesh material is slowly fed.
进一步的,所述第一调节单元包括调节轴、张紧辗、电动推杆和伸缩杆,所述调节轴滑动连接第二安装板的长槽内,调节轴上套接有张紧辗,所述电动推杆设于底板上表面,电动推杆的端部固定连接调节轴靠近第二安装板的一端底面,所述伸缩杆的一端固定连接底板上表面,伸缩杆的另一端固定连接张紧辗的端部。调整电动推杆的伸展高度,这样来调节张紧辗上下的位置,通过张紧辗调节网料的张力,使网料进行舒张。Further, the first adjustment unit includes an adjustment shaft, a tension roller, an electric push rod and a telescopic rod, the adjustment shaft is slidably connected to the long groove of the second mounting plate, and the tension roller is sleeved on the adjustment shaft, so The electric push rod is arranged on the upper surface of the base plate, the end of the electric push rod is fixedly connected to the bottom surface of one end of the adjusting shaft close to the second mounting plate, one end of the telescopic rod is fixedly connected to the upper surface of the base plate, and the other end of the telescopic rod is fixedly connected to the tensioning Roller end. Adjust the extension height of the electric push rod, so as to adjust the upper and lower positions of the tensioning roller, and adjust the tension of the mesh material through the tensioning roller, so that the mesh material is stretched.
进一步的,所述第二调节单元包括弧槽、卡齿、压料轴和压辗,所述弧槽开设于第二安装板中端表面,弧槽内设有齿轮,所述卡齿卡接在弧槽内,所述压料轴设于卡齿的侧面,压料轴的表面套接有压辗。拿出压辗将端部的卡齿卡接在弧槽合适的位置中,这样能双重的使网料表面张力更加平衡。Further, the second adjustment unit includes an arc groove, a clamping tooth, a pressing shaft and a rolling mill, the arc groove is opened on the middle end surface of the second mounting plate, a gear is arranged in the arc groove, and the clamping tooth is clamped. In the arc groove, the pressing shaft is arranged on the side surface of the clamping teeth, and the surface of the pressing shaft is sleeved with pressing rollers. Take out the pressing roller and clamp the teeth at the end in the proper position of the arc groove, which can double the surface tension of the mesh material to be more balanced.
进一步的,还包括张力检测器,所述张力检测器通过记忆数据线固定连接单片机,张力检测器的输入端电连接单片机的输出端。张力检测器能检测张紧辗处网料张力的幅度和材料所需要的那个力度。Further, a tension detector is also included, the tension detector is fixedly connected to the single-chip microcomputer through a memory data line, and the input end of the tension detector is electrically connected to the output end of the single-chip microcomputer. The tension detector can detect the magnitude of the tension of the mesh at the tension roller and the strength required by the material.
与现有技术相比,本实用新型的有益效果是:本用于织网机的张力调控装置,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the tension control device used for the net weaving machine has the following advantages:
1、将网料安放在展料轴上,将网料拉出,使网料绕过承重柱的上方,再使其绕过张紧辗的底面,接着使网料绕过导向辊和压辗的夹缝间,最终将网料连接在收料辊的表面;1. Place the mesh material on the display shaft, pull out the mesh material, make the mesh material bypass the top of the bearing column, and then make it bypass the bottom surface of the tension roller, and then make the mesh material bypass the guide roller and the roller. Between the gaps, the mesh material is finally connected to the surface of the take-up roller;
2、拿出压辗将端部的卡齿卡接在弧槽合适的位置中,这样能双重的使网料表面张力更加平衡,当整个已经伸展出来的部分伸展开后,展料电机工作,通过皮带传动展料轴,使网料缓缓的进行送料;2. Take out the pressing roller and clamp the teeth at the end to the proper position of the arc groove, which can double the surface tension of the mesh material to be more balanced. The material is fed slowly through the belt-driven display shaft;
3、利用张紧辊代替张力器设置在导向辊的边上,简化了织布机的结构,降低了织布机的投入成本,而且张紧辊不易损坏,不需要经常更换,间接性的增加了织布机的工作效率。3. The tension roller is used instead of the tensioner to be arranged on the side of the guide roller, which simplifies the structure of the loom and reduces the input cost of the loom, and the tension roller is not easy to be damaged, and does not need to be replaced frequently, which increases the indirectness. the efficiency of the loom.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型刨视结构示意图。Figure 2 is a schematic plan view of the structure of the utility model.
图中:1底板、2第一安装板、3第二安装板、4收料卷机、5展料单元、51展料轴、52网料、53展料电机、54皮带轮、55皮带、56限位环、6承重柱、7第一调节单元、71调节轴、72张紧辗、73电动推杆、74伸缩杆、8导向辊、9第二调节单元、91弧槽、92卡齿、93压料轴、94压辗、10收料辊、11限位盘、12单片机、13张力检测器。In the picture: 1 bottom plate, 2 first installation plate, 3 second installation plate, 4 rewinder, 5 display unit, 51 display shaft, 52 mesh material, 53 display motor, 54 pulley, 55 belt, 56 Limit ring, 6 load-bearing columns, 7 first adjustment units, 71 adjustment shafts, 72 tension rollers, 73 electric push rods, 74 telescopic rods, 8 guide rollers, 9 second adjustment units, 91 arc grooves, 92 teeth, 93 pressing shaft, 94 rolling, 10 receiving roller, 11 limit plate, 12 single chip computer, 13 tension detector.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,本实用新型提供一种技术方案:一种用于织网机的张力调控装置,包括底板1、第二安装板3和第二调节单元9;Please refer to FIGS. 1-2, the present utility model provides a technical solution: a tension regulating device for a net weaving machine, comprising a
底板1:底板1为长方体,底板1的上表面左端设有第一安装板2,第一安装板2上安装有展料单元5,底板1的上表面右端设有收料卷机4,收料卷机4的内部侧面设有收卷电机,收料卷机4的输出轴上设有收料辊10,收料辊10的端部设有限位盘11;将网料52安放在展料轴51上,将网料52拉出,使网料绕过承重柱6的上方,再使其绕过张紧辗72的底面,接着使网料绕过导向辊8和压辗94的夹缝间,最终将网料连接在收料辊10的表面。还包括张力检测器13,张力检测器13通过记忆数据线固定连接单片机12,张力检测器13的输入端电连接单片机12的输出端。张力检测器13能检测张紧辗72处网料张力的幅度和材料所需要的那个力度。第一调节单元7包括调节轴71、张紧辗72、电动推杆73和伸缩杆74,调节轴71滑动连接第二安装板3的长槽内,调节轴71上套接有张紧辗72,电动推杆73设于底板1上表面,电动推杆73的端部固定连接调节轴71靠近第二安装板3的一端底面,伸缩杆74的一端固定连接底板1上表面,伸缩杆74的另一端固定连接张紧辗72的端部。调整电动推杆73的伸展高度,这样来调节张紧辗72上下的位置,通过张紧辗72调节网料52的张力,使网料进行舒张。展料单元5包括展料轴51、网料52、展料电机53、皮带轮54、皮带55和限位环56,展料轴51转动连接第一安装板2表面中部,展料轴51的的端部放置有网料52,展料轴51靠近第一安装板2的一端设有皮带轮,展料电机53设于底板1上表面,展料电机53的输出轴上连接有皮带轮54,皮带轮54通过皮带55传动连接展料轴51的皮带轮,限位环56设于展料轴51远离第一安装板2的一端。当整个已经伸展出来的部分伸展开后,展料电机53工作,通过皮带55传动展料轴51,使网料52缓缓的进行送料。Bottom plate 1: The
第二安装板3:第二安装板3设于底板1的上表面中端,第二安装板3的中轴线垂直开设有长槽,第二安装板3的中端左侧设有承重柱6,第二安装板3的长槽内安装有第一调节单元7,第二安装板3的中端右侧设有导向辊8,导向辊8与承重柱6水平设置;当整个已经伸展出来的部分伸展开后,展料电机53工作,通过皮带55传动展料轴51,使网料52缓缓的进行送料Second mounting plate 3: The
第二调节单元9:第二调节单元9设于第二安装板3的中端右侧,且第二调节单元9位于导向辊8的上方;拿出压辗94将端部的卡齿92卡接在弧槽91合适的位置中,这样能双重的使网料52表面张力更加平衡。第二调节单元9包括弧槽91、卡齿92、压料轴93和压辗94,弧槽91开设于第二安装板3中端表面,弧槽91内设有齿轮,卡齿92卡接在弧槽91内,压料轴93设于卡齿92的侧面,压料轴93的表面套接有压辗94。拿出压辗94将端部的卡齿92卡接在弧槽91合适的位置中,这样能双重的使网料52表面张力更加平衡。Second adjusting unit 9: The second adjusting
其中:还包括单片机12,单片机12设于底板1上表面,单片机12的输入端电连接外部电源的输出端,收料卷机4的输入端电连接单片机12的输出端。The
在使用时:将网料52安放在展料轴51上,将网料52拉出,使网料绕过承重柱6的上方,再使其绕过张紧辗72的底面,接着使网料绕过导向辊8和压辗94的夹缝间,最终将网料连接在收料辊10的表面,打开单片机12,使收料卷机4工作,收料辊10拉动整个网料进行聚拢,限位盘11能限制网料,使其卷的时候不会错位,这时调整电动推杆73的伸展高度,这样来调节张紧辗72上下的位置,通过张紧辗72调节网料52的张力,使网料进行舒张,拿出压辗94将端部的卡齿92卡接在弧槽91合适的位置中,这样能双重的使网料52表面张力更加平衡,当整个已经伸展出来的部分伸展开后,展料电机53工作,通过皮带55传动展料轴51,使网料52缓缓的进行送料,张力检测器13能检测张紧辗72处网料张力的幅度和材料所需要的那个力度。In use: place the
值得注意的是,本实施例中,单片机12核心芯片选用的是PLC单片机,具体型号为西门子S7-200,展料电机53、电动推杆73和张力检测器13则可根据实际应用场景自由配置,展料电机53可选用广州市鑫德马克电机有限公司所生产的德马克直流无刷电机1625,电动推杆73建议选用无锡凯力士电气有限公司凯力士6000N,张力检测器13可选用LX-TD-928位置型张力检测器。单片机12控制展料电机53、电动推杆73和张力检测器13工作采用现有技术中常用的方法It is worth noting that in this embodiment, the core chip of the single-
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193895A (en) * | 2020-11-09 | 2021-01-08 | 河北恒拓机械设备有限公司 | A net take-up tension control device for hexagonal net processing |
| CN113896019A (en) * | 2021-10-08 | 2022-01-07 | 青岛铠硕机械科技有限公司 | Inside support of water jet loom compresses tightly distributing device |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193895A (en) * | 2020-11-09 | 2021-01-08 | 河北恒拓机械设备有限公司 | A net take-up tension control device for hexagonal net processing |
| CN113896019A (en) * | 2021-10-08 | 2022-01-07 | 青岛铠硕机械科技有限公司 | Inside support of water jet loom compresses tightly distributing device |
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Denomination of utility model: A tension control device for weaving machines Granted publication date: 20200911 Pledgee: Bank of China Limited Taizhou Hailing sub branch Pledgor: Taizhou Saiou Network Co.,Ltd. Registration number: Y2025980006311 |
