CN211467368U - Injection molding machine clamping cylinder structure - Google Patents
Injection molding machine clamping cylinder structure Download PDFInfo
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- CN211467368U CN211467368U CN201921563418.8U CN201921563418U CN211467368U CN 211467368 U CN211467368 U CN 211467368U CN 201921563418 U CN201921563418 U CN 201921563418U CN 211467368 U CN211467368 U CN 211467368U
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- injection molding
- molding machine
- end cover
- cavity
- mounting seat
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 29
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 239000003921 oil Substances 0.000 abstract description 33
- 239000010720 hydraulic oil Substances 0.000 abstract description 4
- 150000001875 compounds Chemical class 0.000 abstract 2
- 238000000465 moulding Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010102 injection blow moulding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及注塑领域,特指一种注塑机锁模缸结构。The utility model relates to the field of injection molding, in particular to a clamping cylinder structure of an injection molding machine.
背景技术Background technique
注塑机是常用的塑料机械,用于生产塑料制品;生产时,在注塑机上安装成型模具,塑料制品在成型模具中成型,制品成型时需要很大的成型压力,所以注塑机上基本都安装有锁模装置,用于承受成型模具的成型压力;如现有技术201320863366.2公开了一种塑料注吹成型机充液式锁模机构,但现有的锁模缸行程比较大,不仅需要占用很大的空间,且需要的油流量极大,使得机器不得不配备大排量的液压源(如液压泵),导致机器的能耗大,生产成本高。Injection molding machine is a common plastic machine used to produce plastic products; during production, a molding die is installed on the injection molding machine, and the plastic product is formed in the molding die, and a large molding pressure is required when the product is formed, so the injection molding machine is basically installed. There is a clamping device, which is used to withstand the molding pressure of the molding die; for example, the prior art 201320863366.2 discloses a liquid-filled clamping mechanism for a plastic injection blow molding machine, but the existing clamping cylinder has a relatively large stroke, which not only takes up a lot of space. The large space and the large oil flow required make the machine have to be equipped with a large-displacement hydraulic source (such as a hydraulic pump), resulting in a large energy consumption of the machine and a high production cost.
实用新型内容Utility model content
本实用新型目的是为了克服现有技术的不足而提供一种注塑机锁模缸结构。The purpose of the utility model is to provide a clamping cylinder structure of an injection molding machine in order to overcome the deficiencies of the prior art.
为达到上述目的,本实用新型采用的技术方案是:一种注塑机锁模缸结构,包含设置在注塑机上方的安装座、竖直设置在安装座上用于驱动上模板升降的小缸径合模油缸、设置在安装座底部的大缸径增压油缸;所述大缸径增压油缸包括设置在安装座底部的腔体、活动设置在腔体内可上下运动的活塞、设置在安装座底部对腔体进行密封的端盖、上端与活塞连接且下端竖直穿过端盖的抱闸杆;所述安装座顶部和端盖上分别对应设置有上油口和下油口;所述活塞与腔体之间、抱闸杆与端盖之间以及端盖与腔体的连接处均设置有密封结构。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: an injection molding machine clamping cylinder structure, comprising a mounting seat arranged above the injection molding machine, a small cylinder diameter cylinder vertically arranged on the mounting seat and used to drive the upper template to rise and fall. A mold oil cylinder, a large-bore booster oil cylinder arranged at the bottom of the mounting seat; the large-bore diameter booster oil cylinder comprises a cavity arranged at the bottom of the mounting seat, a piston movably arranged in the cavity to move up and down, and a cavity opposite to the cavity arranged at the bottom of the mounting seat An end cover that seals the body, a brake rod whose upper end is connected to the piston and whose lower end vertically passes through the end cover; the top of the mounting seat and the end cover are respectively provided with an upper oil port and a lower oil port; the piston and the cavity are respectively provided with an upper oil port and a lower oil port Sealing structures are provided between the bodies, between the brake rod and the end cover, and at the connection between the end cover and the cavity.
优选的,所述活塞与腔体之间的密封结构包括分别设置在活塞表面的第一O形密封圈和第一耐磨环。Preferably, the sealing structure between the piston and the cavity includes a first O-ring and a first wear-resistant ring respectively arranged on the surface of the piston.
优选的,所述第一O形密封圈设置有两个,且分别位于第一耐磨环的两侧。Preferably, there are two first O-rings, and they are located on both sides of the first wear-resistant ring respectively.
优选的,所述端盖的上端设置有伸入腔体内的凸台;所述密封结构设置在凸台与腔体之间。Preferably, the upper end of the end cap is provided with a boss extending into the cavity; the sealing structure is provided between the boss and the cavity.
优选的,所述凸台与腔体之间的密封结构包括设置在凸台表面的第二O形密封圈。Preferably, the sealing structure between the boss and the cavity includes a second O-shaped sealing ring arranged on the surface of the boss.
优选的,所述第二O形密封圈设置有两个,且呈上下间隔放置。Preferably, there are two second O-rings, and they are placed at an upper and lower interval.
优选的,所述抱闸杆与端盖之间的密封结构包括设置在端盖内表面且从外到内依次间隔放置的防尘环、轴用油封和第二耐磨环。Preferably, the sealing structure between the brake lever and the end cover includes a dust ring, a shaft oil seal and a second wear ring which are arranged on the inner surface of the end cover and are spaced from outside to inside.
优选的,所述端盖的内表面在轴用油封和第二耐磨环之间还设置有第三O形密封圈。Preferably, the inner surface of the end cover is further provided with a third O-ring between the shaft oil seal and the second wear ring.
优选的,所述下油口设置在端盖的外表面,且呈L形。Preferably, the lower oil port is arranged on the outer surface of the end cover and is L-shaped.
优选的,所述端盖通过多颗圆周均匀分布的螺栓固定在安装座底部。Preferably, the end cover is fixed to the bottom of the mounting seat by a plurality of bolts evenly distributed around the circumference.
由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1、本实用新型通过小缸径合模油缸驱动上模板升降,能大大提高合模效率,而大缸径增压油缸只需要对抱闸杆的上下位置进行微调,与抱闸机构配合实现锁模,因此工作行程短,不占用空间,能有效减少所需液压油的容量,降低了使用成本,同时又可以减少油箱的容积,使得客户更换液压油的成本也有所降低;1. The utility model drives the upper template to rise and fall through the small-bore mold clamping oil cylinder, which can greatly improve the mold-closing efficiency, while the large-bore pressurized oil cylinder only needs to fine-tune the upper and lower positions of the brake lever, and cooperate with the brake mechanism to achieve mold locking. Therefore, the working stroke is short and does not take up space, which can effectively reduce the required hydraulic oil capacity, reduce the cost of use, and at the same time reduce the volume of the oil tank, so that the cost of replacing hydraulic oil for customers is also reduced;
2、本实用新型中大缸径增压油缸只有在更换新的模具时才会重新调整位置,大大降低了活动次数,从而大大延长了使用寿命;2. The position of the large-bore supercharged oil cylinder in the present utility model can only be readjusted when a new mold is replaced, which greatly reduces the number of activities and thus greatly prolongs the service life;
3、本实用新型将安装座作为缸体,不仅便于安装和制造,且节约了空间。3. The utility model uses the mounting seat as the cylinder body, which is not only convenient for installation and manufacture, but also saves space.
附图说明Description of drawings
下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, the technical scheme of the present utility model is further described:
附图1为本实用新型所述的注塑机锁模缸结构的安装示意图;Accompanying
附图2为图1中A处的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
其中:1、安装座;2、小缸径合模油缸;3、大缸径增压油缸;31、活塞;311、第一O形密封圈;312、第一耐磨环;32、腔体;33、下油口;34、端盖;341、第二O形密封圈;342、第二耐磨环;342、第三O形密封圈;344、轴用油封;345、防尘环;346、凸台;35、抱闸杆;36、上油口;4、抱闸机构;5、上模板。Among them: 1. Mounting seat; 2. Small cylinder diameter clamping cylinder; 3. Large cylinder diameter booster cylinder; 31. Piston; 311. First O-ring; 312. First wear ring; 32. Cavity; , Lower oil port; 34, End cover; 341, Second O-ring; 342, Second wear ring; 342, Third O-ring; 344, Shaft oil seal; 345, Dust ring; 346, Boss; 35, brake lever; 36, oil port; 4, brake mechanism; 5, upper template.
具体实施方式Detailed ways
下面结合附图及具体实施例对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图1-2为本实用新型所述的注塑机锁模缸结构,包含设置在注塑机上方的安装座1、竖直设置在安装座1上用于驱动上模板5升降的小缸径合模油缸2、设置在安装座1底部的大缸径增压油缸3;所述大缸径增压油缸3包括设置在安装座1底部的腔体32、活动设置在腔体32内可上下运动的活塞31、设置在安装座1底部对腔体32进行密封的端盖34、上端与活塞31连接且下端竖直穿过端盖34的抱闸杆35;所述安装座1顶部和端盖34上分别对应设置有上油口36和下油口33;所述活塞31与腔体32之间、抱闸杆35与端盖34之间以及端盖34与腔体32的连接处均设置有密封结构;工作时:先将本实用新型所述的注塑机锁模缸结构分别安装到注塑机的左右两侧,即小缸径合模油缸2的输出端与上模板5连接,同时将抱闸杆35的下端从上到下依次穿过抱闸机构4和上模板5,然后通过小缸径合模油缸2驱动上模板5向下运动,直到模具合模,接着注塑机控制器自动记录模具的高度,因为每副模具的高度不同,容易导致抱闸机构4上的螺牙无法准确卡入抱闸杆35上的螺牙内,所以需要通过大缸径增压油缸3对抱闸杆35的上下位置进行微调,最后通过抱闸机构4夹紧抱闸杆35,实现锁模,在这里,大缸径增压油缸3只有在更换新的模具时才会重新调整位置,大大降低了活动次数,从而大大延长了使用寿命,且由于大缸径增压油缸3只需要对抱闸杆35的上下位置进行微调,因此工作行程短,不占用空间,能有效减少所需液压油的容量,降低使用成本。Fig. 1-2 is the mold clamping cylinder structure of the injection molding machine according to the utility model, which includes a
进一步,所述活塞31与腔体32之间的密封结构包括分别设置在活塞31表面的第一O形密封圈311和第一耐磨环312。Further, the sealing structure between the
进一步,所述第一O形密封圈311设置有两个,且分别位于第一耐磨环312的两侧,实现双向密封。Further, two first O-
进一步,所述端盖34的上端设置有伸入腔体32内的凸台346;所述密封结构设置在凸台346与腔体32之间,不仅起到定位作用,便于安装,且便于密封。Further, the upper end of the
进一步,所述凸台346与腔体32之间的密封结构包括设置在凸台346表面的第二O形密封圈341。Further, the sealing structure between the
进一步,所述第二O形密封圈341设置有两个,且呈上下间隔放置,密封效果更好,防止漏油。Further, two second O-
进一步,所述抱闸杆35与端盖34之间的密封结构包括设置在端盖34内表面且从外到内依次间隔放置的防尘环345、轴用油封344和第二耐磨环342。Further, the sealing structure between the
进一步,所述端盖34的内表面在轴用油封344和第二耐磨环342之间还设置有第三O形密封圈343,密封效果更好,防止漏油。Further, the inner surface of the
进一步,所述下油口33设置在端盖34的外表面,且呈L形,能有效避免上模板5在上下移动过程中,抱闸机构4与下油口33的油管发生碰撞,造成损坏。Further, the lower oil port 33 is arranged on the outer surface of the
进一步,所述端盖34通过多颗圆周均匀分布的螺栓固定在安装座1底部,便于安装和拆卸。Further, the
以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112519158A (en) * | 2019-09-19 | 2021-03-19 | 苏州立注机械有限公司 | Injection molding machine clamping cylinder structure |
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- 2019-09-19 CN CN201921563418.8U patent/CN211467368U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112519158A (en) * | 2019-09-19 | 2021-03-19 | 苏州立注机械有限公司 | Injection molding machine clamping cylinder structure |
| CN112519158B (en) * | 2019-09-19 | 2024-11-29 | 苏州立注机械有限公司 | Injection molding machine mode locking jar structure |
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