CN211466608U - A guillootine for smart card production - Google Patents
A guillootine for smart card production Download PDFInfo
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- CN211466608U CN211466608U CN201922167883.6U CN201922167883U CN211466608U CN 211466608 U CN211466608 U CN 211466608U CN 201922167883 U CN201922167883 U CN 201922167883U CN 211466608 U CN211466608 U CN 211466608U
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Abstract
A cutting machine for smart card production comprises a rack, a first object stage, a second object stage, a first cutter unit and a second cutter unit, wherein the rack is provided with a first working platform and a second working platform which are horizontally arranged, the second working platform is arranged at the rear end of the first working platform, the first object stage is horizontally fixed at the upper end of the first working platform, the second object stage is in sliding connection with the upper end of the second working platform through a first linear conveying unit, the upper end surface of the second object stage is flush with the upper end surface of the first object stage, one side of the second object stage close to the first object stage is attached to the rear end of the first object stage, the first linear conveying unit drives the second object stage to move along the left-right direction, the first cutter unit is arranged above the rear end of the first object stage, the second cutter unit is arranged above the moving track of the second objective table.
Description
Technical Field
The utility model relates to a smart card production facility field especially relates to a guillootine for smart card production.
Background
In the production process of the smart card, operations such as punching, chip sticking, welding, winding and the like need to be carried out on a plastic base material for manufacturing the smart card, and finally, the plastic base material is cut to form the single smart card. The existing equipment for cutting the plastic base material has the defects of inconvenient operation, low production efficiency and the like.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a guillootine for smart card production.
The utility model provides a cutting machine for smart card production, which comprises a frame, a first objective table, a second objective table, a first cutter unit and a second cutter unit, wherein the frame is provided with a first working platform and a second working platform which are horizontally arranged, the second working platform is arranged at the rear end of the first working platform, the first objective table is horizontally fixed at the upper end of the first working platform, the second objective table is connected with the upper end of the second working platform in a sliding way through a first linear conveying unit, the upper end surface of the second objective table is flush with the upper end surface of the first objective table, one side of the second objective table close to the first objective table is attached to the rear end of the first objective table, the first linear conveying unit drives the second objective table to move along the left and right direction, the first cutter unit is arranged above the rear end of the first objective table, the second cutter unit sets up the top of second objective table removal orbit, first cutter unit is used for carrying out the first cutting to plastic substrate, second cutter unit is used for carrying out the secondary cutting to plastic substrate.
The plastic base material conveying device comprises a first object stage, a second object stage, a rack, a plastic base material, a first object stage, two groups of roller assemblies, a second object stage and a third object stage, wherein the first object stage is arranged on the upper end of the first object stage, the second object stage is arranged on the lower end of the second object stage, the first object stage is arranged on the lower end of the first object stage, the second object stage is arranged on.
Further, wheel components includes many pivots, gyro wheels and the drive unit that sets up with many pivot one-to-one, many the pivot is along left right direction level setting and is in the top on first objective table left side or right side to along the even interval distribution of fore-and-aft direction, it is close to the one end of frame is passed the inner wall that the frame corresponds the side, and with the frame rotates and connects, drive unit sets up in the frame, and it is close to through drive assembly and many the pivot the one end transmission of frame is connected, the drive unit drive assembly drives many in step the pivot is rotated, the coaxial cover of gyro wheel is established correspondingly the pivot is kept away from the one end of frame, its periphery extends to and is close to the upper end of first objective table.
Further, first cutter unit includes first telescopic cylinder and first cutter, first telescopic cylinder is fixed the top at an objective table rear portion, and its telescopic link sets up down, first cutter sets up along left right direction, its back of a knife blade with the lower extreme fixed connection of telescopic link, its cutter face sets up downwards, and with the rear end face parallel and level of first objective table, its telescopic link of first telescopic cylinder drive drives first cutter reciprocates.
Furthermore, the first linear conveying unit is a linear module, the first linear conveying unit is arranged in the middle of the upper end of the second working platform in the left-right direction, the second objective table is horizontally arranged above the first linear conveying unit, the lower end of the second objective table is fixedly connected with the first sliding block of the first linear conveying unit, and the first linear conveying unit drives the first sliding block to drive the second objective table to move left and right so as to pass through the lower part of the second cutter unit.
Furthermore, the front side and the rear side of the first linear conveying unit are respectively provided with a guide rail arranged along the left-right direction, the left end and the right end of each guide rail respectively extend to the corresponding side close to the second working platform, the upper end of each guide rail is provided with a sliding groove arranged along the left-right direction, the left end and the right end of each sliding groove respectively extend to the corresponding two ends of the corresponding guide rail, the middle part of the lower end of the second objective table is respectively provided with a second sliding block matched with the two sliding grooves, the second sliding blocks are embedded into the corresponding sliding grooves, and when the first linear conveying unit drives the second objective table to move back and forth, the second sliding blocks can move back and forth along the corresponding sliding grooves.
Further, the second cutter unit comprises a second telescopic cylinder and a second cutter, the second telescopic cylinder is fixed above the second working platform through a support, a telescopic rod of the second telescopic cylinder is arranged downwards, the second cutter is arranged along the front-back direction, a cutter back of the second telescopic cylinder is fixedly connected with the lower end of the telescopic rod of the second telescopic cylinder, the cutter face of the second telescopic cylinder is arranged downwards, and the second telescopic cylinder drives the telescopic rod of the second telescopic cylinder to drive the second cutter to move up and down.
Further, still include storage silo and group material unit, the upper end of storage silo is uncovered, and it sets up the right-hand member of second work platform, group material unit sets up the upper end of second objective table, it is used for carrying the plastics substrate after the cutting to the storage silo in.
Further, the material stirring unit comprises a second linear conveying unit and a stirring sheet, the second linear conveying unit is arranged on the left side of the upper end of the second objective table, the driving end of the second linear conveying unit is arranged towards the right, the stirring sheet is of a rectangular structure and is vertically arranged on the right side of the second linear conveying unit along the front-back direction, the lower end of the stirring sheet is attached to the upper end of the second objective table, the left side of the stirring sheet is in transmission connection with the driving end of the second linear conveying unit, and the second linear conveying unit drives the stirring sheet to move along the left-right direction.
The utility model provides a beneficial effect that technical scheme brought is: guillootine, through setting up two sets of cutters to cutting the plastic substrate in proper order, can showing the cutting speed who improves the plastic substrate, and then reach the purpose that improves the production speed and the efficiency of smart card, in addition, can also realize carrying out the function of automatic unloading to the material after the cutting, showing reduction workman's working strength, the manufacturing cost who has saved.
Drawings
Fig. 1 is a schematic structural diagram of a cutting machine for smart card production according to the present invention;
fig. 2 is a schematic structural diagram of a cutting machine for smart card production according to the present invention;
fig. 3 is a schematic structural diagram of the plastic substrate of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be further described below with reference to the accompanying drawings.
Referring to fig. 1 to 3, an embodiment of the present invention provides a cutting machine for smart card production, including a frame 10, a first stage 20, a second stage 30, a first cutter unit, a second cutter unit, two sets of roller assemblies, a material shifting unit and a storage bin 40, wherein the frame 10 is a "T" structure, and has a first working platform 11 and a second working platform 12 horizontally disposed, the first working platform 11 is disposed along a front-back direction, the second working platform 12 is disposed at a rear end of the first working platform 11 along a left-right direction, the storage bin 40 is disposed at a right end of the second working platform 12, the first stage 20 and the second stage 30 are both rectangular structures, the first stage 20 is horizontally fixed at an upper end of the first working platform 11, the second stage 30 is slidably connected with an upper end of the second working platform 12 through a first linear conveying unit 60, the upper end surface of the second object stage 30 is flush with the upper end surface of the first object stage 20, one side of the second object stage 30, which is close to the first object stage 20, is attached to the rear end of the first object stage 20, the first linear conveying unit 60 drives the second object stage 30 to move in the left-right direction, two sets of roller assemblies are respectively arranged on the left side and the right side of the upper end of the first object stage 20 and are rotatably connected with the frame 10, the roller assemblies are used for driving the plastic substrate 100 to move back and forth along the upper end of the first object stage 20, the first cutter unit is arranged above the rear end of the first object stage, the second cutter unit is arranged above the moving track of the second object stage 30, the first cutter unit is used for primarily cutting the plastic substrate 100, and the second cutter unit is used for secondarily cutting the plastic substrate 100, the material pulling unit is disposed at the upper end of the second stage 30 and is used for conveying the cut plastic substrate 100 into the storage bin 40.
In the above embodiment, the plastic substrate 100 to be cut is placed on the upper end of the first stage 20, under the driving of the two sets of roller assemblies, the plastic substrate 100 moves backwards to the upper end of the second stage 30, the first cutter unit cuts the plastic substrate 100 for the first time, at this time, the first linear conveying unit 60 drives the second stage 30 to move rightwards for a certain distance, then, after the remaining plastic substrate 100 moves to the upper end of the second stage 30, the first cutter unit cuts the plastic substrate 100, in this way, until the plastic substrate 100 is completely cut into the strip-shaped plastic substrate 100, the first linear conveying unit 60 continues to drive the second stage 30 to move rightwards, the cut strip-shaped plastic substrates 100 pass under the second cutter unit in sequence, and the strip-shaped plastic substrate 100 is cut by the second cutter unit for the second time, so as to form the single smart card substrate 101, the first linear conveying unit 60 continues to drive the second object stage 30 to move rightwards, and meanwhile, the material shifting unit is started to shift the single smart card substrates 101 into the storage bin 40 for centralized collection. Wherein, each row and each column on the plastic base material 100 are provided with a plurality of smart card substrates 101, a first cutting position 102 is arranged between two adjacent rows, and a second cutting position 103 is arranged between two adjacent columns. The storage bin 40 is a rectangular structure with an open upper end, and is fixedly connected with the frame 10, and the upper end of the storage bin is flush with the upper end face of the second working platform 12. In the initial state, the right side of the second stage 30 is flush with the right side of the first stage 20 for receiving and carrying the plastic substrate 100. Guillootine, through setting up two sets of cutters to cutting plastic substrate 100 in proper order, can showing the cutting speed that improves plastic substrate 100, and then reach the purpose that improves the production speed and the efficiency of smart card, in addition, can also realize carrying out the function of automatic unloading to the material after the cutting, showing reduction workman's working strength, the manufacturing cost who has saved.
In the above embodiment, the first cutting unit includes a first telescopic cylinder 50 and a first cutting knife 51, a partition plate 13 distributed along the left-right direction is vertically arranged above the rear portion of the first object stage 20, the upper end of the partition plate 13 is fixedly connected to the frame 10, a gap 14 is formed between the lower end of the partition plate and the upper end of the first object stage 20, so that the plastic substrate 100 can pass through the gap, the first telescopic cylinder 50 is fixed at the rear side of the partition plate 13, the telescopic rod of the first telescopic cylinder faces downward, the first cutting knife 51 is arranged along the left-right direction, the knife back of the first cutting knife is fixedly connected to the lower end of the telescopic rod, the cutting knife faces downward and is flush with the rear end face of the first object stage 20, and the first telescopic cylinder 50 drives the telescopic rod of the first cutting knife 51 to move up.
In the embodiment, when the first cutting position 102 of the plastic substrate 100 moves to a position below the first cutter 51, the first telescopic cylinder 50 drives the telescopic rod thereof to drive the first cutter 51 to move downward, so as to cut the plastic substrate 100. Here, in order to improve the cutting effect on the plastic substrate 100, the length of the first cutting blade 51 should be greater than the width of the plastic substrate 100. The first telescopic cylinder 50 has the advantages of high driving speed, straight driving track and the like.
In the above embodiment, the first linear conveying unit 60 is a linear module, and the linear module has the advantages of high driving speed, straight driving track, low implementation cost, and the like, the first linear conveying unit 60 is disposed in the middle of the upper end of the second working platform 12 along the left-right direction, the second object stage 30 is horizontally disposed above the first linear conveying unit 60, the lower end of the second object stage is fixedly connected to the first slider of the first linear conveying unit 60, and the first linear conveying unit 60 drives the first slider to drive the second object stage 30 to move left and right. In addition, in order to ensure the straightness of the moving track and the moving stability of the second object stage 30, the front and rear sides of the first linear conveying unit 60 are provided with guide rails 61 arranged along the left and right directions, the left and right ends of the guide rails 61 respectively extend to the corresponding sides close to the second working platform 12, the upper end of each guide rail 61 is provided with a sliding chute 62 arranged along the left and right directions, the left and right ends of each sliding chute 62 respectively extend to the corresponding ends of the corresponding guide rail 61, the middle part of the lower end of the second object stage 30 is provided with second sliding blocks 63 matched with the two sliding chutes 62, the second sliding blocks 63 are embedded into the corresponding sliding chutes 62, and when the first linear conveying unit 60 drives the second object stage 30 to move back and forth, the second sliding blocks 63 can move back and forth along the corresponding sliding chutes 62.
Here, it should be noted that the first linear conveying unit 60 of the present invention is not limited to a linear module, and the driving structure that can realize the back-and-forth movement of the second stage 30 in the prior art can be regarded as the specific embodiment of the first linear conveying unit 60, such as the driving structure composed of the ball screw and the motor, and the drag chain.
In the above embodiment, the second cutter unit includes a second telescopic cylinder (not shown in the figure) and a second cutter (not shown in the figure), the second telescopic cylinder is fixed above the second working platform 12 through the bracket 14, the telescopic rod of the second telescopic cylinder is arranged downward, the second cutter is arranged along the front-back direction, the back of the second cutter is fixedly connected with the lower end of the telescopic rod of the second telescopic cylinder, the cutter face of the second cutter is arranged downward, and the second telescopic cylinder drives the telescopic rod of the second telescopic cylinder to drive the second cutter to move up and down.
In this embodiment, when the second stage 30 drives the second cutting position 103 of the strip-shaped plastic substrate 100 to move below the second cutter, the second telescopic cylinder drives the telescopic rod thereof to drive the second cutter to move downward, and the second cutting position 103 of the strip-shaped plastic substrate 100 is sequentially cut to form a single smart card substrate 101.
In the above embodiment, the material stirring unit includes a second linear conveying unit 70 and a stirring plate 71, the second linear conveying unit 70 is disposed on the left side of the upper end of the second object stage 30, the driving end of the second linear conveying unit is disposed towards the right, the stirring plate 71 is in a rectangular structure, the stirring plate is vertically disposed on the right side of the second linear conveying unit 70 along the front-back direction, the lower end of the stirring plate is attached to the upper end of the second object stage 30, the left side of the stirring plate is in transmission connection with the driving end of the second linear conveying unit 70, and the second linear conveying unit 70 drives the stirring plate 71 to move along the left-right direction.
In this example, when second stage 30 is moved to a position where its rear side is flush with the rear side of second stage 30, second linear transport unit 70 is activated, which drives paddle 71 to move to the right to push the plurality of smart card substrates 101 into storage bins 40 for collection, respectively. Wherein the front end of the pick 40 is flush with the front end of the second stage 30, and the rear end thereof extends rearward. Second linear transport unit 70 can realize the automatic unloading to smart card substrate 101, need not artifical manual unloading, the effectual unloading speed of smart card substrate 101 that improves with reduced manufacturing cost, in this embodiment, second linear transport unit 70 is the flexible cylinder of multisection, and the flexible cylinder of institute's street has advantages such as drive distance is long and drive speed is fast.
In the above embodiment, the roller assembly includes a plurality of rotating shafts 80, rollers 81 and a driving unit (not shown in the figure) disposed corresponding to the plurality of rotating shafts 80 one by one, the plurality of rotating shafts 80 are horizontally disposed above the left side or the right side of the first object stage 20 along the left-right direction and are uniformly spaced along the front-back direction, one end of the rotating shaft 80 close to the rack 10 penetrates the inner wall of the corresponding side of the rack 10 and is rotatably connected to the rack 10, the driving unit is disposed on the rack 10 and is in transmission connection with one end of the rotating shaft 80 close to the rack 10 through a transmission assembly, the driving unit drives the transmission assembly to synchronously drive the plurality of rotating shafts 80 to rotate, the rollers 81 are coaxially sleeved on the corresponding ends of the rotating shafts 80 far from the rack 10, and the peripheries of the rollers extend to the upper end close to the first object stage 20.
The utility model discloses in, place after the upper end of first objective table 20 when plastic substrate 100, live by setting up gyro wheel 81 in the top of the first objective table 20 left and right sides firmly, start two drive unit simultaneously, drive a plurality of pivots 80 and gyro wheel 81 by two drive unit again and rotate to drive plastic substrate 100 backward through gyro wheel 81. Wherein, drive unit is the motor, and pivot 80 and gyro wheel 81 all are equipped with 4, and drive assembly is the drive structure of compriseing belt and belt pulley, and here, it needs to explain that, the motor passes through belt and belt pulley and drives many pivot 80 and rotate for prior art, the utility model discloses concrete connection structure and theory of operation to belt and belt pulley and motor and pivot 80 are no longer repeated here. Wheel components, can drive plastic substrate 100 backward movement automatically, have advantages such as the drive orbit is straight, implementation cost is low, reduce workman intensity of labour and reduction in production cost.
In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that the use of the directional terms should not be taken to limit the scope of the claims.
The features of the embodiments and embodiments described herein above may be combined with each other without conflict.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
1. The cutting machine for producing the smart card is characterized by comprising a rack (10), a first object stage (20), a second object stage (30), a first cutter unit and a second cutter unit, wherein the rack (10) is provided with a first working platform (11) and a second working platform (12) which are horizontally arranged, the second working platform (12) is arranged at the rear end of the first working platform (11), the first object stage (20) is horizontally fixed at the upper end of the first working platform (11), the second object stage (30) is in sliding connection with the upper end of the second working platform (12) through a first linear conveying unit (60), the upper end surface of the second object stage (30) is flush with the upper end surface of the first object stage (20), and one side of the second object stage (30) close to the first object stage (20) is attached to the rear end of the first object stage (20), first straight line conveying unit (60) drive second objective table (30) remove along the left right direction, first cutter unit sets up the top of first objective table rear end, second cutter unit sets up the top of second objective table (30) removal orbit, first cutter unit is used for carrying out the first cutting to plastic substrate (100), second cutter unit is used for carrying out the secondary cutting to plastic substrate (100).
2. The cutting machine for smart card production according to claim 1, further comprising two sets of roller assemblies, wherein the two sets of roller assemblies are respectively disposed on the left and right sides of the upper end of the first object stage (20) and are rotatably connected to the frame (10), and the roller assemblies are used for driving the plastic substrate (100) to move back and forth along the upper end of the first object stage (20).
3. The cutting machine for smart card production as claimed in claim 2, wherein the roller assembly comprises a plurality of rotating shafts (80), rollers (81) and driving units, the rollers (81) and the driving units are arranged corresponding to the plurality of rotating shafts (80) one by one, the plurality of rotating shafts (80) are horizontally arranged above the left side or the right side of the first objective table (20) along the left-right direction and are distributed along the front-back direction at even intervals, one end of the driving unit, which is close to the rack (10), penetrates through the inner wall of the corresponding side of the rack (10) and is connected with the rack (10) in a rotating manner, the driving units are arranged on the rack (10), the driving units are connected with one ends, which are close to the rack (10), of the rotating shafts (80) through transmission assemblies in a transmission manner, the driving units drive the transmission assemblies to synchronously drive the plurality of rotating shafts (80) to rotate, the rollers (81) are coaxially sleeved at one ends, which are far away from the rack, the outer periphery of which extends to near the upper end of the first stage (20).
4. The cutting machine for smart card production according to claim 1, wherein the first cutter unit comprises a first telescopic cylinder (50) and a first cutter (51), the first telescopic cylinder (50) is fixed above the rear part of the object stage, a telescopic rod of the first telescopic cylinder is arranged downwards, the first cutter (51) is arranged along the left-right direction, a back of the first cutter is fixedly connected with the lower end of the telescopic rod, a cutter face of the first cutter is arranged downwards and is flush with the rear end face of the first object stage (20), and the first telescopic cylinder (50) drives the telescopic rod of the first telescopic cylinder to drive the first cutter (51) to move up and down.
5. The cutting machine for smart card production according to claim 1, wherein the first linear conveying unit (60) is a linear module, the first linear conveying unit (60) is disposed in the middle of the upper end of the second working platform (12) along the left-right direction, the second object stage (30) is horizontally disposed above the first linear conveying unit (60), the lower end of the second object stage is fixedly connected with the first sliding block of the first linear conveying unit (60), and the first linear conveying unit (60) drives the first sliding block to drive the second object stage (30) to move left and right so as to pass below the second cutter unit.
6. The cutting machine for smart card production as set forth in claim 5, the front side and the rear side of the first linear conveying unit (60) are respectively provided with a guide rail (61) arranged along the left-right direction, the left end and the right end of the guide rail (61) respectively extend to the corresponding sides close to the second working platform (12), the upper end of the guide rail (61) is provided with a sliding chute (62) arranged along the left-right direction, the left end and the right end of the sliding chute (62) respectively extend to the corresponding two ends of the corresponding guide rail (61), the middle part of the lower end of the second object stage (30) is respectively provided with a second sliding block (63) matched with the two sliding grooves (62), the second sliding blocks (63) are embedded into the corresponding sliding grooves (62), when the first linear conveying unit (60) drives the second objective table (30) to move back and forth, the second sliding block (63) can move back and forth along the corresponding sliding groove (62).
7. The cutting machine for smart card production as set forth in claim 5, wherein the second cutter unit comprises a second telescopic cylinder and a second cutter, the second telescopic cylinder is fixed above the second working platform (12) through a bracket (14), a telescopic rod of the second telescopic cylinder is arranged downward, the second cutter is arranged along the front-back direction, a back of the second cutter is fixedly connected with a lower end of a telescopic rod of the second telescopic cylinder, a cutter face of the second cutter is arranged downward, and the second telescopic cylinder drives the telescopic rod of the second telescopic cylinder to drive the second cutter to move up and down.
8. The cutting machine for smart card production according to any one of claims 1-7, further comprising a storage bin (40) and a material-shifting unit, wherein the storage bin (40) is open at the upper end and is disposed at the right end of the second work platform (12), and the material-shifting unit is disposed at the upper end of the second object stage (30) and is used for conveying the cut plastic substrate (100) into the storage bin (40).
9. The cutting machine for smart card production according to claim 8, wherein the material stirring unit comprises a second linear conveying unit (70) and a stirring sheet (71), the second linear conveying unit (70) is disposed on the left side of the upper end of the second object stage (30), the driving end of the second linear conveying unit is disposed towards the right, the stirring sheet (71) is of a rectangular structure, the stirring sheet is vertically disposed on the right side of the second linear conveying unit (70) along the front-back direction, the lower end of the stirring sheet is attached to the upper end of the second object stage (30), the left side of the stirring sheet is in transmission connection with the driving end of the second linear conveying unit (70), and the second linear conveying unit (70) drives the stirring sheet (71) to move along the left-right direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922167883.6U CN211466608U (en) | 2019-12-06 | 2019-12-06 | A guillootine for smart card production |
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CN201922167883.6U CN211466608U (en) | 2019-12-06 | 2019-12-06 | A guillootine for smart card production |
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CN211466608U true CN211466608U (en) | 2020-09-11 |
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CN201922167883.6U Expired - Fee Related CN211466608U (en) | 2019-12-06 | 2019-12-06 | A guillootine for smart card production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113997337A (en) * | 2021-10-29 | 2022-02-01 | 江苏聚隆环保科技有限公司 | Positioning and cutting device for plastic product processing |
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2019
- 2019-12-06 CN CN201922167883.6U patent/CN211466608U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113997337A (en) * | 2021-10-29 | 2022-02-01 | 江苏聚隆环保科技有限公司 | Positioning and cutting device for plastic product processing |
CN113997337B (en) * | 2021-10-29 | 2023-08-11 | 立达超微科技(安徽青阳)有限公司 | Positioning and cutting device for plastic product processing |
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Granted publication date: 20200911 Termination date: 20211206 |