CN211465235U - A height-adjustable movable tire frame - Google Patents
A height-adjustable movable tire frame Download PDFInfo
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- CN211465235U CN211465235U CN201922103514.0U CN201922103514U CN211465235U CN 211465235 U CN211465235 U CN 211465235U CN 201922103514 U CN201922103514 U CN 201922103514U CN 211465235 U CN211465235 U CN 211465235U
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Abstract
本实用新型涉及钢结构加工领域,具体是一种可调节高度的活动胎架;其特征是:包括拼装式的支托平台以及设置在支托平台底部四角的高度可调节的支腿以及设置在支腿底部的万向滚轮;其中,拼装式的支托平台是指由四段角钢合围而成的外部框架以及多根依次排列并贯穿外部框架两侧的横梁,所述横梁的两端均用螺母紧固,高度可调节的支腿焊接在支托平台底部的四角,该高度可调节的支腿包括圆管,焊接在圆管底部开口处的螺母以及与螺母进行螺纹连接的螺杆,所述螺杆的底部设置万向滚轮;如此,通过高度可调节的支腿使得本活动胎架得以适应不同空间场所的运输工作,同时,拆除螺杆后,本支托平台还可以承载着钢构件并被用于吊装作业。
The utility model relates to the field of steel structure processing, in particular to a height-adjustable movable tire frame; the utility model is characterized in that: the utility model comprises an assembled support platform, height-adjustable legs arranged at the four corners of the bottom of the support platform, Universal rollers at the bottom of the outriggers; among them, the assembled support platform refers to an external frame enclosed by four sections of angle steel and a plurality of beams arranged in sequence and running through both sides of the external frame. The nut is fastened, and the height-adjustable legs are welded on the four corners of the bottom of the supporting platform. The height-adjustable legs include a round tube, a nut welded at the opening at the bottom of the round tube, and a screw threaded with the nut. The bottom of the screw is provided with a universal roller; in this way, the movable tire frame can be adapted to the transportation work in different spaces through the height-adjustable outriggers. At the same time, after the screw is removed, the supporting platform can also carry steel components and be used for hoisting work.
Description
技术领域technical field
本实用新型涉及钢结构加工领域,具体是一种可调节高度的活动胎架。The utility model relates to the field of steel structure processing, in particular to a height-adjustable movable tire frame.
背景技术Background technique
钢结构薄壁构件如何在制作过程中减少甚至是防止其变形一直是一个难点。尤其是构件板厚比较薄、面积比较大、整体刚度比较小等因素,都大大增加了制作以及运输的难度。另外有些构件要求热镀锌,热镀锌过程中高温使得薄壁构件内部的焊接应力释放,造成其部分甚至是整体变形。目前采用的防变形技术主要是从吊运方式上入手:对薄壁构件的主要可承重位置增设适当数量以及大小的吊耳,用钢丝绳串联吊运。在调运时利用平衡梁引出多个吊钩,均匀分布在构件的合适位置进行吊运。然而,此种方式需要根据构件形式以及重心位置的不同设置规格不同的平衡梁以及重新规划吊点的位置;如此,大大延缓了钢结构吊装和运输的效率。How to reduce or even prevent the deformation of thin-walled steel structure members during the production process has always been a difficult point. In particular, the factors such as relatively thin plate thickness, relatively large area and relatively small overall stiffness of the components have greatly increased the difficulty of production and transportation. In addition, some components require hot-dip galvanizing. The high temperature in the hot-dip galvanizing process releases the welding stress inside the thin-walled components, resulting in partial or even overall deformation. The current anti-deformation technology mainly starts from the way of hoisting: adding an appropriate number and size of lifting lugs to the main load-bearing positions of thin-walled components, and hoisting them in series with steel wire ropes. When adjusting and transporting, the balance beam is used to draw out multiple hooks, which are evenly distributed at the appropriate positions of the components for lifting and transporting. However, this method needs to set up balance beams with different specifications and re-plan the positions of the lifting points according to the different forms of components and the position of the center of gravity; in this way, the efficiency of hoisting and transportation of the steel structure is greatly delayed.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于克服上述缺陷,提供一种便于实施并且能够大大提高钢结构吊装、运输效率并起到保护作用的钢结构作业用胎架。The purpose of the present utility model is to overcome the above-mentioned defects, and to provide a tire frame for steel structure work which is easy to implement and can greatly improve the hoisting and transportation efficiency of the steel structure and play a protective role.
为了达到上述目的,本实用新型是这样实现的:In order to achieve the above-mentioned purpose, the utility model is realized in this way:
一种可调节高度的活动胎架,包括拼装式的支托平台以及设置在支托平台底部四角的高度可调节的支腿以及设置在支腿底部的万向滚轮;其中,拼装式的支托平台是指由四段角钢合围而成的外部框架以及多根依次排列并贯穿外部框架两侧的横梁,所述横梁的两端均用螺母紧固,高度可调节的支腿焊接在支托平台底部的四角,该高度可调节的支腿包括圆管,焊接在圆管底部开口处的螺母以及与螺母进行螺纹连接的螺杆,所述螺杆的底部设置万向滚轮;如此,通过高度可调节的支腿使得本活动胎架得以适应不同空间场所的运输工作,同时,拆除螺杆后,本支托平台还可以承载着钢构建并被用于吊装作业。A height-adjustable movable tire frame includes an assembled support platform, height-adjustable outriggers arranged at the four corners of the bottom of the support platform, and universal rollers arranged at the bottom of the outriggers; wherein the assembled support The platform refers to an external frame enclosed by four sections of angle steel and a plurality of beams arranged in sequence and running through both sides of the external frame. Both ends of the beam are fastened with nuts, and the height-adjustable legs are welded to the supporting platform. The four corners of the bottom, the height-adjustable legs include a round tube, a nut welded at the bottom opening of the round tube, and a screw threaded with the nut, and the bottom of the screw is provided with a universal roller; The outriggers enable the movable tire frame to adapt to the transportation work in different spaces, and at the same time, after the screws are removed, the supporting platform can also carry steel structures and be used for hoisting operations.
所述的可调节高度的活动胎架,在螺杆的底部设置有套筒,万向滚轮的顶端及螺杆的底端均设置在该套筒内;该套筒内还设置有弹簧,所述弹簧位于万向滚轮的顶端及螺杆的底端之间,从而起到减震、缓冲的作用。The height-adjustable movable tire frame is provided with a sleeve at the bottom of the screw rod, and the top end of the universal roller and the bottom end of the screw rod are all set in the sleeve; a spring is also arranged in the sleeve, and the spring It is located between the top end of the universal roller and the bottom end of the screw, so as to play the role of shock absorption and buffering.
本装置通过调节托盘柱脚的螺母及螺杆来升高整个托盘的高度,柱脚底部的滑轮套筒与螺杆的连接处为360°可旋转式,这样可以使得托盘的滑轮可以随时旋转。此装置大大减少了薄壁易变形构件在制作过程中的吊运次数,起到了防止构件在吊运过程中变形的作用。另外胎架可以重复利用,其良好的移动性也有效减少了车间行车的工作量。The device raises the height of the whole tray by adjusting the nut and screw of the column foot of the tray. The connection between the pulley sleeve and the screw at the bottom of the column foot is 360° rotatable, so that the pulley of the tray can be rotated at any time. The device greatly reduces the number of hoisting and transportation of thin-walled easily deformable components in the production process, and plays the role of preventing the components from being deformed during the hoisting and transportation process. In addition, the tire frame can be reused, and its good mobility also effectively reduces the workload of the workshop.
进一步,本胎架的支托平台的支撑间距可灵活调节:支托平台有角钢、横梁以及螺母组成。纵横向的横梁通过内外两侧螺母固定在角钢上,可以根据构件尺寸和类型来调节螺杆之间的档距,从而保证薄壁构件在制作时反面待安装的零件与支撑螺杆不碰撞(若构件上需铆装、焊接的零件跟面板的支撑螺杆碰撞,可将碰撞螺杆拆掉或通过长圆孔来移动螺杆支撑的位置来调节档距,从而保证支撑避免碰撞)。在不翻身的情况下保证零件的装配和焊接。Further, the supporting distance of the supporting platform of the tire frame can be flexibly adjusted: the supporting platform is composed of angle steel, beams and nuts. The vertical and horizontal beams are fixed on the angle steel by the nuts on both sides of the inner and outer sides, and the span between the screws can be adjusted according to the size and type of the components, so as to ensure that the parts to be installed on the reverse side of the thin-walled components do not collide with the supporting screws during production (if the components If the parts that need to be riveted and welded collide with the support screw of the panel, the collision screw can be removed or the position of the screw support can be adjusted through the oblong hole to adjust the distance, so as to ensure the support and avoid collision). Guaranteed assembly and welding of parts without turning over.
本胎架的高度可以调节:此胎架可调节高度给薄壁构件加工带来了极大的方便;当构件的面积较大、刚度较小、板厚较薄时,先将胎架调整至适合车间工人操作的高度对主构件上表面进行装配焊接。待一侧装配焊接结束以后,将胎架调高至一定高度,不需要将构件翻身,铆工将另外一侧需要二次装配的零件进行铆装定位,挑选仰焊技术娴熟的焊工进行仰焊焊接(因为薄壁构件的板子比较薄,焊接基本是角焊缝形式,仰焊基本不会降低焊接质量)。高度调节避免了构件在不成型状态下翻身造成的变形。The height of the tire frame can be adjusted: the adjustable height of this tire frame brings great convenience to the processing of thin-walled components; when the area of the component is large, the rigidity is small, and the plate thickness is thin, first adjust the tire frame to Assemble and weld the upper surface of the main component at a height suitable for workshop workers to operate. After the assembly and welding of one side is completed, the tire frame is raised to a certain height, and the components do not need to be turned over. The riveter positions the parts that need secondary assembly on the other side for riveting and positioning, and selects a welder who is skilled in overhead welding for overhead welding. Welding (because the plate of the thin-walled component is relatively thin, the welding is basically in the form of fillet weld, and the overhead welding basically does not reduce the welding quality). The height adjustment avoids deformation caused by turning over the components in the unformed state.
本胎架还可以移动;本胎架的下部有多只支撑脚组成,在每个支撑脚的下部带有可移动的滑轮,该滑轮一侧伴有插销随时可将滑轮锁死,固定此胎架不动。当薄壁构件制作焊接完毕以后,可以直接推动胎架,倒出车间。减少了多次吊运过程,起到了很好的保护构件变形的作用。The tire frame can also be moved; the lower part of the tire frame is composed of several supporting feet, and the lower part of each supporting foot is provided with a movable pulley. The side of the pulley is accompanied by a latch that can lock the pulley at any time and fix the tire. Stand still. When the thin-walled components are fabricated and welded, the tire frame can be pushed directly and poured out of the workshop. It reduces the multiple lifting process and plays a good role in protecting the deformation of the components.
附图说明Description of drawings
图1为本胎架的俯视图。FIG. 1 is a top view of the tire frame.
图2为本胎架的侧视图。Figure 2 is a side view of the tire frame.
图3为本胎架的支腿的局部放大图。FIG. 3 is a partial enlarged view of the legs of the tire frame.
具体实施方式Detailed ways
以下通过具体实施例进一步说明本实用新型。The present utility model is further described below through specific embodiments.
如图1、图2所示,一种可调节高度的活动胎架,包括拼装式的支托平台1以及设置在支托平台1底部四角的高度可调节的支腿2以及设置在支腿2底部的万向滚轮3;其中,拼装式的支托平台1是指由四段角钢4合围而成的外部框架以及多根依次排列并贯穿外部框架两侧的横梁5,所述横梁5的两端均用螺母6紧固,高度可调节的支腿2焊接在支托平台1底部的四角,该高度可调节的支腿2包括圆管7,焊接在圆管7底部开口处的螺母以及与螺母进行螺纹连接的螺杆8,所述螺杆8的底部设置万向滚轮3;如此,通过高度可调节的支腿2使得本活动胎架得以适应不同空间场所的运输工作,同时,拆除螺杆后,本支托平台还可以承载着钢构建并被用于吊装作业。As shown in Figures 1 and 2, a height-adjustable movable tire frame includes an assembled
如图3所示,所述的可调节高度的活动胎架,在螺杆8的底部设置有套筒9,万向滚轮3的顶端及螺杆8的底端均设置在该套筒内;该套筒9内还设置有弹簧10,所述弹簧10位于万向滚轮3的顶端及螺杆8的底端之间,从而起到减震、缓冲的作用。As shown in Figure 3, the height-adjustable movable tire frame is provided with a
本装置通过调节托盘柱脚的螺母及螺杆来升高整个托盘的高度,柱脚底部的滑轮套筒与螺杆的连接处为360°可旋转式,这样可以使得托盘的滑轮可以随时旋转。此装置大大减少了薄壁易变形构件在制作过程中的吊运次数,起到了防止构件在吊运过程中变形的作用。另外胎架可以重复利用,其良好的移动性也有效减少了车间行车的工作量。The device raises the height of the whole tray by adjusting the nut and screw of the column foot of the tray. The connection between the pulley sleeve and the screw at the bottom of the column foot is 360° rotatable, so that the pulley of the tray can be rotated at any time. The device greatly reduces the number of hoisting and transportation of thin-walled easily deformable components in the production process, and plays the role of preventing the components from being deformed during the hoisting and transportation process. In addition, the tire frame can be reused, and its good mobility also effectively reduces the workload of the workshop.
进一步,本胎架的支托平台的支撑间距可灵活调节:支托平台有角钢、横梁以及螺母组成。纵横向的横梁通过内外两侧螺母固定在角钢上,可以根据构件尺寸和类型来调节螺杆之间的档距,从而保证薄壁构件在制作时反面待安装的零件与支撑螺杆不碰撞(若构件上需铆装、焊接的零件跟面板的支撑螺杆碰撞,可将碰撞螺杆拆掉或通过长圆孔来移动螺杆支撑的位置来调节档距,从而保证支撑避免碰撞)。在不翻身的情况下保证零件的装配和焊接。Further, the supporting distance of the supporting platform of the tire frame can be flexibly adjusted: the supporting platform is composed of angle steel, beams and nuts. The vertical and horizontal beams are fixed on the angle steel by the nuts on both sides of the inner and outer sides, and the span between the screws can be adjusted according to the size and type of the components, so as to ensure that the parts to be installed on the reverse side of the thin-walled components do not collide with the supporting screws during production (if the components If the parts that need to be riveted and welded collide with the support screw of the panel, the collision screw can be removed or the position of the screw support can be adjusted through the oblong hole to adjust the distance, so as to ensure the support and avoid collision). Guaranteed assembly and welding of parts without turning over.
本胎架的高度可以调节:此胎架可调节高度给薄壁构件加工带来了极大的方便;当构件的面积较大、刚度较小、板厚较薄时,先将胎架调整至适合车间工人操作的高度对主构件上表面进行装配焊接。待一侧装配焊接结束以后,将胎架调高至一定高度,不需要将构件翻身,铆工将另外一侧需要二次装配的零件进行铆装定位,挑选仰焊技术娴熟的焊工进行仰焊焊接(因为薄壁构件的板子比较薄,焊接基本是角焊缝形式,仰焊基本不会降低焊接质量)。高度调节避免了构件在不成型状态下翻身造成的变形。The height of the tire frame can be adjusted: the adjustable height of this tire frame brings great convenience to the processing of thin-walled components; when the area of the component is large, the rigidity is small, and the plate thickness is thin, first adjust the tire frame to Assemble and weld the upper surface of the main component at a height suitable for workshop workers to operate. After the assembly and welding of one side is completed, the tire frame is raised to a certain height, and the components do not need to be turned over. The riveter will rivete and position the parts that need secondary assembly on the other side, and select a welder skilled in overhead welding for overhead welding. Welding (because the plate of the thin-walled component is relatively thin, the welding is basically in the form of fillet weld, and the overhead welding basically does not reduce the welding quality). The height adjustment avoids deformation caused by turning over the components in the unformed state.
本胎架还可以移动;本胎架的下部有多只支撑脚组成,在每个支撑脚的下部带有可移动的滑轮,该滑轮一侧伴有插销随时可将滑轮锁死,固定此胎架不动。当薄壁构件制作焊接完毕以后,可以直接推动胎架,倒出车间。减少了多次吊运过程,起到了很好的保护构件变形的作用。The tire frame can also be moved; the lower part of the tire frame is composed of several supporting feet, and the lower part of each supporting foot is provided with a movable pulley. The side of the pulley is accompanied by a latch that can lock the pulley at any time and fix the tire. Stand still. When the thin-walled components are fabricated and welded, the tire frame can be pushed directly and poured out of the workshop. It reduces the multiple lifting process and plays a good role in protecting the deformation of the components.
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| CN201922103514.0U CN211465235U (en) | 2019-11-29 | 2019-11-29 | A height-adjustable movable tire frame |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114888393A (en) * | 2022-05-17 | 2022-08-12 | 无锡威孚施密特动力系统零部件有限公司 | Brazing tool capable of effectively avoiding solder adhesion and preparation method thereof |
| CN116944778A (en) * | 2023-08-11 | 2023-10-27 | 中国核工业第五建设有限公司 | A portable cable support production platform and its use method |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114888393A (en) * | 2022-05-17 | 2022-08-12 | 无锡威孚施密特动力系统零部件有限公司 | Brazing tool capable of effectively avoiding solder adhesion and preparation method thereof |
| CN114888393B (en) * | 2022-05-17 | 2024-06-04 | 无锡威孚施密特动力系统零部件有限公司 | Brazing tool capable of effectively avoiding solder adhesion and preparation method thereof |
| CN116944778A (en) * | 2023-08-11 | 2023-10-27 | 中国核工业第五建设有限公司 | A portable cable support production platform and its use method |
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