CN211464037U - Rake type cleaning machine and cleaning system - Google Patents
Rake type cleaning machine and cleaning system Download PDFInfo
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- CN211464037U CN211464037U CN201922311528.1U CN201922311528U CN211464037U CN 211464037 U CN211464037 U CN 211464037U CN 201922311528 U CN201922311528 U CN 201922311528U CN 211464037 U CN211464037 U CN 211464037U
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Abstract
The utility model belongs to the technical field of cleaning equipment, concretely relates to harrow formula cleaning machine and cleaning system, draw the work or material rest including motor, washing tank, transmission and harrow formula, wherein: the motor is fixed on a support outside the cleaning tank; the cleaning tank comprises an upper workpiece placing part and a lower workpiece cleaning part, the transmission device and the rake type material pulling frame are arranged inside the workpiece placing part, and the rake type material pulling frame is arranged above the transmission device; the transmission device is respectively connected with the motor and the rake type material pulling frame. The utility model provides a rake type cleaning machine is applicable to large batch thermal treatment operation, and equipment overall structure is simple, and the dismouting is easy, and equipment fault rate is low, moves stably. Furthermore, the utility model provides a cleaning system cooperates the washing through elevating platform and harrow formula cleaning machine together, has improved the cleaning efficiency of work piece, has reduced manufacturing cost.
Description
Technical Field
The utility model belongs to the technical field of cleaning equipment, concretely relates to harrow formula cleaning machine and cleaning system.
Background
The heat treatment is a metal hot processing technology for changing the chemical components and structures on the surface or in the material to obtain the required performance by heating, heat preservation and cooling the metal material in a solid state. After the workpiece is subjected to heat treatment, residual oil, residual salt and other pollutants are attached to the workpiece, and at the moment, the pollutants need to be removed through cleaning equipment, otherwise, surface defects such as corrosion and pockmarks of the workpiece in the tempering process can be caused, and the quality of the product is influenced.
Most of cleaning equipment such as the existing cleaning machine adopts a chain belt, a mesh belt or a power roller rod transmission mode for transmission cleaning, but the transmission modes have certain defects, chain belts in chain belt transmission are easy to wear and extend, the transmission stability is poor, vibration, impact and noise are easy to generate; the mesh belt transmission structure has more dead welding connections, is not easy to disassemble and assemble, is not easy to maintain and is not easy to replace; the power roller has higher cost and is easy to slip.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the background art, the utility model provides a harrow formula cleaning machine and cleaning system, simple structure, easy operation, equipment fault rate is low, moves stably.
A harrow formula cleaning machine, includes motor, washing tank, transmission and harrow formula and draws the work or material rest, wherein: the motor is fixed on a support outside the cleaning tank; the cleaning tank comprises an upper workpiece placing part and a lower workpiece cleaning part; the transmission device and the rake type drawing frame are arranged inside the workpiece placing part, and the rake type drawing frame is arranged above the transmission device; the transmission device is respectively connected with the motor and the rake type material pulling frame.
Further, transmission includes transmission shaft, gear and rack, wherein: one end of the transmission shaft penetrates through the cleaning tank and is connected with the motor through a chain wheel and chain structure; the rack is arranged below the rake type material pulling frame; the gear is arranged on the transmission shaft.
Further, the rake type material pulling frame is driven by the gear and the rack to horizontally move in the workpiece placing part.
Furthermore, the rake type material pulling frame comprises a rake material area, a material transporting area and a material pushing area, wherein a rake head of the rake type material pulling frame is located in the rake material area, a rake body of the rake type material pulling frame is located in the material transporting area, and a rake tail of the rake type material pulling frame is located in the material pushing area.
Further, the drag head is in an open hook structure.
Further, the harrow body is of a frame structure with the periphery sealed.
Further, the rake type cleaning machine further comprises a guide wheel, the guide wheel is fixed on the inner wall of the cleaning tank through a connecting rod, and a wheel body of the guide wheel is arranged in the outer side guide groove of the rake type pulling frame.
The utility model also provides a cleaning system, including foretell harrow formula cleaning machine, material loading platform, play work or material unloading platform and elevating platform, material loading platform sets up the front end at harrow formula cleaning machine, goes out the rear end of work or material unloading platform setting at harrow formula cleaning machine, and the elevating platform sets up in the inside of the washing tank of harrow formula cleaning machine, and the high position of elevating platform is located the work piece portion of placing of washing tank, and is the same with the work height of material loading platform and play work or material unloading platform, and the low position of elevating platform is located the work piece cleaning part of washing tank.
Further, the material frame with the workpiece moves horizontally on the rake type cleaning machine and moves up and down on the lifting platform.
The utility model provides a pair of harrow formula cleaning machine and cleaning system has following beneficial effect:
the utility model provides a rake type cleaning machine adopts gear motor, and the transmission shaft adopts solid axle, through rack and pinion meshing mode, assists sheave guide structure simultaneously, drives rake type and draws the rack to do the action of relapse cycle on the horizontal direction, realizes that the material frame is carried on the material bench of installing unpowered roller stick. The rake type material pulling frame can be divided into a plurality of areas according to the requirements of a production line, can drive the multi-station material frame to move, is suitable for large-batch heat treatment operation, and has the advantages of simple integral structure, easiness in disassembly and assembly, low failure rate and stability in operation. Furthermore, the utility model provides a cleaning system cooperates the washing through elevating platform and harrow formula cleaning machine together, has improved the cleaning efficiency of work piece, has reduced manufacturing cost.
Drawings
For a clearer explanation of the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a rake washer according to an embodiment of the present invention;
fig. 2 is a schematic view of a rake type drawing frame according to an embodiment of the present invention;
fig. 3 is a schematic view (a) of a loading of a cleaning system according to an embodiment of the present invention;
fig. 4 is a schematic view (two) of a cleaning system according to an embodiment of the present invention;
fig. 5 is a cleaning schematic diagram (one) of a cleaning system according to an embodiment of the present invention;
fig. 6 is a schematic view (three) of a loading of the cleaning system according to an embodiment of the present invention;
fig. 7 is a schematic diagram (one) of the material transportation of the cleaning system according to an embodiment of the present invention;
fig. 8 is a cleaning schematic view (ii) of a cleaning system according to an embodiment of the present invention;
fig. 9 is a schematic view (iv) of a cleaning system according to an embodiment of the present invention;
fig. 10 is a schematic diagram of a cleaning system according to an embodiment of the present invention;
fig. 11 is a cleaning schematic view (three) of a cleaning system according to an embodiment of the present invention;
FIG. 12 is a schematic view of a cleaning system according to another embodiment of the present invention;
in the figure: 1-motor, 2-cleaning tank, 21-workpiece placing part, 22-workpiece cleaning part, 31-transmission shaft, 32-gear, 33-rack, 4-rake type material pulling frame, 41-rake head, 42-rake body, 43-rake tail, 44-rake material area, 45-material transporting area, 46-material pushing area, 5-guide wheel, 61-first workpiece cleaning part, 62-second workpiece cleaning part, 63-deep cooling tank, 64-drying tank, 7-lifting table, 71-lifting table first station, 72-lifting table second station, 8-feeding table, 9-discharging table, 101-material frame I, 102-material frame II, 103-material frame III and 104-material frame IV.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present application, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example one
As shown in fig. 1-2, the embodiment of the utility model provides a harrow formula cleaning machine, including motor 1, washing tank 2, transmission and harrow formula drawing frame 4, wherein: the motor 1 is fixed on a support outside the cleaning tank 2; the cleaning tank 2 includes an upper workpiece placing section 21 and a lower workpiece cleaning section 22; the transmission device and the rake type drawing frame 4 are arranged inside the workpiece placing part 21, and the rake type drawing frame 4 is arranged above the transmission device; the transmission device is respectively connected with the motor 1 and the harrow type material pulling frame 4.
Specifically, the rake type cleaning machine is mainly used for transferring and transporting heat-treated workpieces in the cleaning process and cleaning the workpieces in different areas. The cleaning tank 2 is divided into a workpiece placing part 21 and a workpiece cleaning part 22, the rake type drawing frame 4 is arranged inside the workpiece placing part 21, the workpiece placing part 21 can be divided into a plurality of areas according to actual conditions, and the workpiece cleaning part 22 is correspondingly arranged below each area; the motor 1 provides driving force for the rake type cleaning machine, the motor 1 is connected with a transmission device, and the rake type material pulling frame 4 is driven by the transmission device to horizontally move in the workpiece placing part 21. During operation, the workpiece to be cleaned is placed in the material frame, then the material frame with the workpiece is moved into the rake type material pulling frame 4, the material frame with the workpiece can be moved to the workpiece placing parts 21 of each area through the horizontal movement of the rake type material pulling frame 4, and then the material frame is lowered to the corresponding workpiece cleaning parts 22 below for cleaning.
Further, the transmission device includes a transmission shaft 31, a gear 32 and a rack 33, wherein: one end of the transmission shaft 31 penetrates through the cleaning tank 2 and is connected with the motor 1 through a chain wheel and chain structure; the rack 33 is arranged below the rake type material pulling frame 4; the gear 32 is provided on the transmission shaft 31. The utility model discloses an in the embodiment, transmission shaft 31 adopts solid core axle, and one end is passed through the sprocket chain structure and is connected with motor 1, adopts sprocket chain driven mode to make drive ratio more accurate, and transmission power is big, and the overload capacity is strong, and work efficiency is higher. The gear 32 is fixedly arranged on the transmission shaft 31, and a rack 33 is arranged below the rake type material pulling frame 4 and is matched with the gear 32 on the transmission shaft 31 for transmission.
Further, the rake type material pulling frame 4 is driven by the gear 32 and the rack 33 to move horizontally. During operation, the motor 1 drives the transmission shaft 31 to rotate through the chain wheel and chain structure, and the transmission shaft 31 drives the rake type material pulling frame 4 to horizontally move through the gear and rack structure. The gear and rack transmission is adopted in the cleaning transmission mode, so that the bearing capacity is high, the transmission precision is high, the disassembly and the replacement are easy, the transmission is stable, and the transmission speed can reach a higher value.
Further, the rake type material pulling frame 4 comprises a rake material area 44, a material transporting area 45 and a material pushing area 46, wherein the rake head 41 of the rake type material pulling frame 4 is located in the rake material area 44, the rake body 42 of the rake type material pulling frame 4 is located in the material transporting area 45, and the rake tail 43 of the rake type material pulling frame 4 is located in the material pushing area 46. The rake type material pulling frame 4 is a metal frame, and the size can be designed according to the size of an actual material frame. The arrangement of the material raking area 44 mainly enables a material frame provided with a workpiece to be cleaned to enter the position of the rake type material pulling frame 4 in the cleaning groove 2, and the material frame is hooked to the position of the rake type material pulling frame 4 through the rake head 41; the pushing area 46 is mainly used for pushing the cleaned workpiece out of the rake type material pulling frame 4 in the cleaning tank 2, and pushing the material frame away from the rake type material pulling frame 4 through the rake tail 43. The utility model discloses an in the embodiment, fortune material district 45 can separate into a plurality of washing regions according to the abluent requirement of production line, and fortune material district 45 mainly used transports each washing region with the work piece in the material frame and washs.
Further, the drag head 41 has an open hook structure. The rake head 41 is designed to be an open hook-shaped structure, and is mainly used for hooking a material frame loaded with a workpiece to be cleaned, so that the material frame can stably enter the rake type material pulling frame 4 and can be driven to horizontally move in the subsequent process.
Further, the rake body 42 is a frame structure with the periphery closed. The size of the frame of the rake body 42 can be designed according to the size of the material frame with workpieces, and the rake body 42 is mainly used for transferring and transporting the material frame to different cleaning areas for cleaning.
Further, harrow formula cleaning machine still includes leading wheel 5, and leading wheel 5 passes through the connecting rod to be fixed on the inner wall of washing tank 2, and the wheel body setting of leading wheel 5 is in 4 outside guide slots of harrow formula work or material rest. The rake type material pulling frame 4 outside is provided with the guide slot in the embodiment of the utility model discloses an in, rake type material pulling frame 4 also can the direct choice channel-section steel weld the combination, and the wheel body of leading wheel 5 can directly set up in the recess of channel-section steel. The guide wheels 5 are mainly used for guiding and assisting the movement of the rake type drawing frame 4 in the horizontal direction.
As shown in fig. 3-11, the embodiment of the present invention further provides a cleaning system, including the rake cleaning machine, the feeding platform 8, the discharging platform 9 and the lifting platform 7 described above, wherein the feeding platform 8 is disposed at the front end of the rake cleaning machine, the discharging platform 9 is disposed at the rear end of the rake cleaning machine, the lifting platform 7 is disposed inside the cleaning tank of the rake cleaning machine, the high position of the lifting platform 7 is located at the workpiece placing portion 21 of the cleaning tank, and is the same as the working heights of the feeding platform 8 and the discharging platform 9, and the low position of the lifting platform 7 is located at the workpiece cleaning portion 22 of the cleaning tank. After the workpiece is quenched by heat treatment, residual oil, residual salt and other pollutants are attached to the workpiece, and the workpiece cleaning part 22 is mainly used for cleaning the workpiece and removing the pollutants such as the residual oil, the residual salt and the like. The feeding platform 8 is mainly used for placing a material frame filled with workpieces to be cleaned, and the discharging platform 9 is mainly used for placing a material frame filled with cleaned workpieces. During cleaning, the lifting platform 7 is in a high position, the rake type cleaning machine conveys a material frame provided with a workpiece to the lifting platform 7 from the feeding platform 8, then the lifting platform 7 descends to a low position, the material frame provided with the workpiece descends to the workpiece cleaning part 22 along with the lifting platform 7 for cleaning, after cleaning is completed, the lifting platform 7 ascends to the high position, enters the rake type cleaning machine again, and is pushed out to the discharging platform 9 or conveyed to other cleaning areas through the rake type cleaning machine to be cleaned continuously.
Further, the material frame with the workpiece moves horizontally on the rake type cleaning machine and moves up and down on the lifting platform 7. The number of the lifting platforms 7 is set according to the actual cleaning area, the rake type cleaning machine drives the material frame to move horizontally, the material frame is moved to the lifting platform 7 of the corresponding cleaning area, and the lifting platform 7 drives the material frame to descend for cleaning.
The cleaning system provided by the embodiment of the utility model comprises a first material frame 101 for loading the workpiece to be cleaned, a first material frame 101 for placing the first material frame 101 on a material loading platform 8, a rake material pulling frame 4 for controlling to move, a rake head 41 of the rake material pulling frame 4 for being positioned above the first material frame 101, namely a rake material area 44 for being positioned at the material loading platform 8, and a control rake material pulling frame 4 for controlling to move, wherein the rake head 41 can drive the first material frame 101 to move together, the first material frame 101 is conveyed to a first lifting platform station 71, the first lifting platform station 71 is controlled to descend, the first lifting platform station 71 drives the first material frame 101 to enter a first workpiece cleaning part 61 for cleaning, the rake material pulling frame 4 is controlled to return to the material loading platform 8, a second material frame 102 for loading the workpiece to be cleaned is placed on the material loading platform 8, the first material frame 101 is cleaned, the first lifting platform 71 is ascended, so that the first material frame 101 enters a material conveying area 45 of the rake material pulling frame 4, at the moment, the first material frame 101 and the second material frame 102 are both arranged on the rake type material pulling frame 4, the first material frame 101 is arranged in the material conveying area 45, the second material frame 102 is arranged in the material raking area 44, then the rake type material pulling frame 4 is controlled to move, the second material frame 102 is conveyed to the first lifting platform station 71, the first material frame 101 is conveyed to the second lifting platform station 72, the first lifting platform station 71 is controlled to descend, the second material frame 102 is driven to enter the first workpiece cleaning part 61 for cleaning, the second lifting platform station 72 is controlled to descend, the first material frame 101 is driven to enter the second workpiece cleaning part 62 for secondary cleaning, at the moment, the first material frame 101 and the second material frame 102 are both cleaned in the workpiece cleaning part 22, the rake type material pulling frame 4 is controlled to return to the loading platform 8, the third material frame 103 containing the workpiece to be cleaned is loaded on the loading platform 8, and the first lifting platform station 71 and the second lifting platform 72 are controlled to ascend after the first material frame 101 and the second material frame 102 are cleaned, at this time, the third material frame 103 is located in the material raking area 44 of the rake type material pulling frame 4, the second material frame 102 is located in the material conveying area 45, the first material frame 101 is located in the material pushing area 46, the rake type material pulling frame 4 is controlled to move, the third material frame 103 is conveyed to the first lifting platform station 71, the second material frame 102 is conveyed to the second lifting platform station 72, the first material frame 101 is pushed out to the discharging platform 9, the workpiece in the first material frame 101 is cleaned and taken out from the discharging platform 9, then the first lifting platform station 71 descends to clean the third material frame 103 to the first workpiece cleaning portion 61, the second lifting platform station 72 descends to clean the second material frame 102 to the second workpiece cleaning portion 62, the rake type material pulling frame 4 is controlled to return to the material loading platform 8 again, the fourth material frame 104 containing the workpiece to be cleaned is placed on the material loading platform 8, and the rest is done by repeating the above operations. In the embodiment of the present invention, the rake cleaning machine is mainly used for raking, transporting and pushing materials, and the horizontal movement of the rake material pulling frame 4 drives the material frame to enter and push out, and cleaning movement is performed in different areas of the workpiece placing part 21; the elevating platform 7 mainly drives the material frame to move up and down, so that the material frame can be lowered to the workpiece cleaning part 22 of the cleaning tank for cleaning.
Example two
As shown in fig. 12, in the cleaning system provided by another embodiment of the present invention, 4 workpiece cleaning portions are provided for the cleaning tank, which are respectively a first workpiece cleaning portion 61, a second workpiece cleaning portion 62, a deep cooling tank 63 and a drying tank 64, the first workpiece cleaning portion 61 and the second workpiece cleaning portion 62 are mainly used for removing the pollutants such as residual oil and residual salt attached to the workpiece, the deep cooling tank 63 is mainly used for performing cold water treatment on the workpiece, so as to improve the mechanical property and the service life of the steel, reduce deformation and internal stress, and the drying tank 64 is mainly used for removing moisture, so as to prevent the workpiece from being oxidized when entering the tempering furnace; the material conveying area 45 of the rake type material pulling frame 4 is divided into 4 areas, and the material frame provided with the workpieces is cleaned sequentially through the first workpiece cleaning part 61, the second workpiece cleaning part 62, the deep cooling tank 63 and the drying tank 64 by the movement of the rake type material pulling frame 4; the lifting platform 7 is provided with 5 stations, is arranged at the workpiece placing part 21 of the cleaning tank, is respectively arranged corresponding to the first workpiece cleaning part 61, the second workpiece cleaning part 62, the deep cooling tank 63 and the drying tank 64, lowers a material frame conveyed by the rake type material pulling frame 4 to a low position for cleaning, then raises to a high position, and is conveyed away by the rake type material pulling frame 4.
The present invention has been further described with reference to specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention, and that various modifications to the above-described embodiments, which would occur to persons skilled in the art after reading this specification, are within the scope of the present invention.
Claims (9)
1. The utility model provides a harrow formula cleaning machine which characterized in that, draws the work or material rest including motor, washing tank, transmission and harrow formula, wherein:
the motor is fixed on a support outside the cleaning tank;
the cleaning tank comprises an upper workpiece placing part and a lower workpiece cleaning part;
the transmission device and the rake type drawing frame are arranged inside the workpiece placing part, and the rake type drawing frame is arranged above the transmission device;
the transmission device is respectively connected with the motor and the rake type material pulling frame.
2. The rake washer of claim 1, wherein the transmission comprises a drive shaft, a gear, and a rack, wherein:
one end of the transmission shaft penetrates through the cleaning tank and is connected with the motor through a chain wheel and chain structure;
the rack is arranged below the rake type material pulling frame;
the gear is arranged on the transmission shaft.
3. The rake washer according to claim 2, wherein the rake carrier is moved horizontally within the work placing section by the gear and the rack.
4. The rake washer according to claim 1, wherein the rake puller rack comprises a rake section, a material carrying section, and a material pushing section, wherein a rake head of the rake puller rack is located in the rake section, a rake body of the rake puller rack is located in the material carrying section, and a rake tail of the rake puller rack is located in the material pushing section.
5. The rake washer of claim 4, wherein the rake head is an open hook configuration.
6. The rake washer of claim 4, wherein the rake body is a closed-sided frame structure.
7. The rake washer according to claim 1, further comprising a guide wheel fixed to an inner wall of the cleaning tank by a connecting rod, a body of the guide wheel being disposed in the rake puller outside guide groove.
8. A cleaning system comprising a rake cleaning machine according to any one of claims 1 to 7, a loading table provided at a front end of the rake cleaning machine, a discharge table provided at a rear end of the rake cleaning machine, and a lift table provided inside a cleaning tank of the rake cleaning machine, an upper position of the lift table being located at a workpiece placing portion of the cleaning tank at the same working height as the loading table and the discharge table, and a lower position of the lift table being located at a workpiece cleaning portion of the cleaning tank.
9. The cleaning system of claim 8, wherein the workpiece-carrying frame moves horizontally on the rake cleaner and up and down on the lift table.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922311528.1U CN211464037U (en) | 2019-12-20 | 2019-12-20 | Rake type cleaning machine and cleaning system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922311528.1U CN211464037U (en) | 2019-12-20 | 2019-12-20 | Rake type cleaning machine and cleaning system |
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CN211464037U true CN211464037U (en) | 2020-09-11 |
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CN201922311528.1U Active CN211464037U (en) | 2019-12-20 | 2019-12-20 | Rake type cleaning machine and cleaning system |
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2019
- 2019-12-20 CN CN201922311528.1U patent/CN211464037U/en active Active
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