CN211463543U - Nozzle for powder spraying device and powder spraying device - Google Patents
Nozzle for powder spraying device and powder spraying device Download PDFInfo
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- CN211463543U CN211463543U CN201922218059.9U CN201922218059U CN211463543U CN 211463543 U CN211463543 U CN 211463543U CN 201922218059 U CN201922218059 U CN 201922218059U CN 211463543 U CN211463543 U CN 211463543U
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- 239000000843 powder Substances 0.000 title claims abstract description 77
- 238000005507 spraying Methods 0.000 title claims abstract description 54
- 238000002347 injection Methods 0.000 claims abstract description 15
- 239000007924 injection Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000004020 conductor Substances 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000005684 electric field Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
本实用新型提供了一种用于粉末喷涂装置的喷嘴及粉末喷涂装置,其包括:外套,包括第一套体和第二套体,第一套体具有第一通孔,第二套体具有第二通孔;定心组件,包括定位筒和定位芯,定位筒和定位芯之间具有通道,定位筒的上端与第一套体同轴连接,下端与第二套体同轴连接,通道与第一通孔和第二通孔连通;内芯,设于第二通孔内,其上端与定位芯的下端同轴连接,内芯和第二套体之间形成与通道连通的空腔,第二套体的底部边缘和内芯的底部边缘之间形成喷料口。本实用新型通过设置定心组件,能实现外套和内芯的同轴装配,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,大大降低了加工和装配的工作量和难度。
The utility model provides a nozzle for a powder spraying device and a powder spraying device, which comprise: a casing, including a first casing body and a second casing body, the first casing body has a first through hole, and the second casing body has a The second through hole; the centering assembly includes a positioning cylinder and a positioning core, a channel is formed between the positioning cylinder and the positioning core, the upper end of the positioning cylinder is coaxially connected to the first sleeve body, and the lower end is coaxially connected to the second sleeve body. It communicates with the first through hole and the second through hole; the inner core is arranged in the second through hole, and its upper end is coaxially connected with the lower end of the positioning core, and a cavity communicated with the channel is formed between the inner core and the second sleeve body , a material injection port is formed between the bottom edge of the second sleeve body and the bottom edge of the inner core. The utility model can realize the coaxial assembly of the outer casing and the inner core by setting the centering component, and ensure that the material injection port is a circular ring with a uniform ring width. The workload and difficulty of processing and assembly are reduced.
Description
技术领域technical field
本实用新型涉及喷涂技术领域,尤其是一种用于粉末喷涂装置的喷嘴及粉末喷涂装置。The utility model relates to the technical field of spraying, in particular to a nozzle for a powder spraying device and a powder spraying device.
背景技术Background technique
现有的用于粉末喷涂装置的喷嘴是由一外套和固定于外套内的内芯构成,外套和内芯为回转型结构,外套与内芯之间形成空腔,外套和内芯由空间垂直交错的两个销轴固定连接,带有静电的粉末从喷嘴的上部入口进入,经过空腔后从喷嘴环缝喷出。The existing nozzle for powder spraying device is composed of an outer casing and an inner core fixed in the outer casing, the outer casing and the inner core are of a rotary type structure, a cavity is formed between the outer casing and the inner core, and the outer casing and the inner core are perpendicular to the space. The two staggered pins are fixedly connected, and the electrostatic powder enters from the upper inlet of the nozzle, passes through the cavity, and is ejected from the annular gap of the nozzle.
现有的用于粉末喷涂装置的喷嘴有以下缺点:Existing nozzles for powder spraying devices have the following disadvantages:
1、为保证用于粉末喷涂装置的喷嘴的外套和内芯在喷嘴的出口处形成两个同心圆,需要在装配前设计制作出工装结构,采用工装结构装配,以保证内芯和外套同心(同轴),保证出口环缝缝隙间距(即环宽)一致,因此增加了制作成本和装配难度;1. In order to ensure that the outer casing and inner core of the nozzle used for the powder spraying device form two concentric circles at the outlet of the nozzle, it is necessary to design and manufacture a tooling structure before assembly, and assemble the tooling structure to ensure that the inner core and the outer casing are concentric ( coaxial) to ensure the same gap between the exit ring seams (ie the ring width), thus increasing the manufacturing cost and assembly difficulty;
2、该用于粉末喷涂装置的喷嘴中外套和内芯之间是通过空间垂直交错的两个销轴固定连接的,用于安装销轴的两个固定销轴孔需要在装配定位后才能钻打,因此还需要为外套、内芯及其工装再制作一个工装,保证钻打这两个固定销轴孔时整个装配的定位,这又增加了加工和装配的复杂性;2. The outer casing and the inner core of the nozzle for powder spraying device are fixedly connected by two pins that are vertically staggered in space. The two fixed pin holes for installing the pins need to be drilled after assembly and positioning. Therefore, it is necessary to make another tooling for the outer jacket, inner core and its tooling to ensure the positioning of the entire assembly when the two fixed pin holes are drilled, which increases the complexity of processing and assembly;
3、由于钻打这两个固定销轴孔时,需要将钻孔工具沿外套的径向穿过整个外套,而且固定销轴孔为细长形状,钻打销孔的难度很大。3. When drilling the two fixed pin holes, it is necessary to pass the drilling tool through the entire casing along the radial direction of the casing, and the fixed pin holes are slender, so it is very difficult to drill the pin holes.
实用新型内容Utility model content
本实用新型的目的是提供一种用于粉末喷涂装置的喷嘴及粉末喷涂装置,以解决现有技术存在的外套和内芯同轴装配难度大的问题。The purpose of the utility model is to provide a nozzle and a powder spraying device for a powder spraying device, so as to solve the problem of difficult coaxial assembly of the outer jacket and the inner core in the prior art.
为达到上述目的,本实用新型提出一种用于粉末喷涂装置的喷嘴,其包括:外套,包括分体设置的第一套体和第二套体,所述第一套体的中心具有轴向贯通的第一通孔,所述第二套体的中心具有轴向贯通的第二通孔;定心组件,包括定位筒和固定在所述定位筒内并与所述定位筒同轴设置的定位芯,所述定位筒和所述定位芯之间具有至少一个轴向贯通的通道,所述定位筒的上端与所述第一套体同轴连接,所述定位筒的下端与所述第二套体同轴连接,所述通道与所述第一通孔和所述第二通孔连通;内芯,设于所述第二通孔内,所述内芯的上端与所述定位芯的下端同轴连接,所述内芯和所述第二套体之间形成与所述通道连通的供粉末通过的空腔,所述第二套体的底部边缘和所述内芯的底部边缘之间形成与所述空腔连通的喷料口。In order to achieve the above purpose, the present utility model proposes a nozzle for a powder spraying device, which comprises: a casing, including a first casing body and a second casing body which are arranged separately, and the center of the first casing body has an axial direction. The center of the second sleeve body has a second through hole that penetrates axially; the centering assembly includes a positioning cylinder and a positioning cylinder fixed in the positioning cylinder and coaxially arranged with the positioning cylinder A positioning core, there is at least one axially penetrating channel between the positioning cylinder and the positioning core, the upper end of the positioning cylinder is coaxially connected to the first sleeve body, and the lower end of the positioning cylinder is connected to the first sleeve body. The two sleeves are coaxially connected, the channel communicates with the first through hole and the second through hole; the inner core is arranged in the second through hole, and the upper end of the inner core is connected to the positioning core The lower end of the inner core and the second sleeve body are coaxially connected, a cavity communicating with the channel for the powder to pass through is formed between the inner core and the second sleeve body, the bottom edge of the second sleeve body and the bottom edge of the inner core are formed. A material injection port communicated with the cavity is formed therebetween.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述第二套体的下部为内径沿粉末流向渐扩的喇叭形的第一渐扩部,所述内芯的下部为外径沿粉末流向渐扩的第二渐扩部,所述第一渐扩部的底部边缘和所述第二渐扩部的底部边缘之间形成所述喷料口。The nozzle for a powder spraying device as described above, wherein the lower part of the second sleeve body is a trumpet-shaped first expanding part with an inner diameter gradually expanding along the powder flow direction, and the lower part of the inner core is an outer diameter along the powder flow direction. The flow is directed to the second gradually expanding portion, and the material injection port is formed between the bottom edge of the first expanding portion and the bottom edge of the second expanding portion.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述第一套体下端的中心设有下台阶孔,所述定位筒的上端插入并固定在所述下台阶孔内,所述第二套体上端的中心设有上台阶孔,所述定位筒的下端插入并固定在所述上台阶孔内。The nozzle for powder spraying device as described above, wherein the center of the lower end of the first sleeve body is provided with a lower step hole, the upper end of the positioning cylinder is inserted into and fixed in the lower step hole, and the second The center of the upper end of the sleeve body is provided with an upper step hole, and the lower end of the positioning cylinder is inserted and fixed in the upper step hole.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述内芯的上端具有插接柱,所述定位芯下端的中心设有安装孔,所述插接柱插入并固定在所述安装孔内。The nozzle for a powder spraying device as described above, wherein the upper end of the inner core is provided with an insertion post, the center of the lower end of the positioning core is provided with an installation hole, and the insertion post is inserted into and fixed in the installation hole Inside.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述定位芯的顶部为尖端朝上的圆锥体,所述圆锥体伸出所述定位筒并伸入所述第一通孔内。In the above-mentioned nozzle for powder spraying device, wherein the top of the positioning core is a cone with an upward tip, and the cone extends out of the positioning cylinder and into the first through hole.
如上所述的用于粉末喷涂装置的喷嘴,其中,在所述定位筒与所述第一套体和所述第二套体连接的状态下,所述定位筒的内壁面、所述第一套体的内壁面和所述第二套体的内壁面对齐,在所述定位芯与所述内芯连接的状态下,所述定位芯的外壁面与所述内芯的外壁面对齐。The nozzle for a powder spraying device as described above, wherein, in a state where the positioning cylinder is connected to the first casing body and the second casing body, the inner wall surface of the positioning cylinder, the first casing The inner wall surface of the sleeve body is aligned with the inner wall surface of the second sleeve body, and when the positioning core is connected to the inner core, the outer wall surface of the positioning core is aligned with the outer wall surface of the inner core.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述定位筒和所述定位芯之间通过一个或多个翼板连接,当所述翼板的数量为多个时,多个所述翼板沿所述定位筒的圆周方向间隔排列,且多个所述翼板将所述定位筒与所述定位芯之间的环形空间分隔为多个所述通道。The nozzle for a powder spraying device as described above, wherein the positioning cylinder and the positioning core are connected by one or more wing plates, and when the number of the wing plates is multiple, a plurality of the The wings are arranged at intervals along the circumferential direction of the positioning cylinder, and a plurality of the wings divide the annular space between the positioning cylinder and the positioning core into a plurality of the channels.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述翼板相对于所述定位筒的轴线倾斜设置,当所述翼板的数量为多个时,多个所述翼板的倾斜方向相同。The nozzle for a powder spraying device as described above, wherein the vanes are arranged obliquely with respect to the axis of the positioning cylinder, and when the number of the vanes is plural, the inclination directions of the plural vanes are same.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述翼板与所述定位筒的中心轴线之间的夹角为0~60°。In the above-mentioned nozzle for powder spraying device, wherein, the included angle between the wing plate and the central axis of the positioning cylinder is 0-60°.
如上所述的用于粉末喷涂装置的喷嘴,其中,所述第二套体由金属导电材料制成。The nozzle for a powder spraying device as described above, wherein the second sleeve body is made of a metal conductive material.
本实用新型还提出一种粉末喷涂装置,其包括上述的喷嘴。The utility model also provides a powder spraying device, which includes the above-mentioned nozzle.
本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置的特点和优点是:The features and advantages of the nozzle used for the powder spraying device and the powder spraying device of the present utility model are:
1、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过设置定心组件,在装配时,直接采用定心组件将第一套体、第二套体和内芯同轴连接在一起,就能实现外套和内芯的同轴装配,从而能保证外套的底部边缘和内芯的环形底部边缘为两个同心圆,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,也无需钻打销轴孔,大大降低了加工和装配的工作量和难度,降低成本;1. The nozzle and powder spraying device of the present utility model for powder spraying device, by setting the centering assembly, when assembling, directly use the centering assembly to connect the first sleeve body, the second sleeve body and the inner core coaxially on the inner core. At the same time, the coaxial assembly of the outer casing and the inner core can be realized, so as to ensure that the bottom edge of the outer casing and the annular bottom edge of the inner core are two concentric circles, ensuring that the material injection port is a circular ring with a uniform ring width, and the assembly operation is simple, Convenient and fast, no need to make a separate tool for assembly, and no need to drill pin holes, which greatly reduces the workload and difficulty of processing and assembly, and reduces costs;
2、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过在第一套体和第二套体上分别设置下台阶孔和上台阶孔来装配定位筒,通过在定位芯上设置安装孔装配内芯,结构简单,便于加工,装配操作简单方便,实现很好的定心定位;2. The nozzle and the powder spraying device of the present utility model are assembled by arranging a lower step hole and an upper step hole on the first casing body and the second casing body respectively. The inner core is assembled with the mounting hole, which has a simple structure, easy processing, simple and convenient assembly operation, and good centering and positioning;
3、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过在第一套体和第二套体上分别设置下台阶孔和上台阶孔来与定位筒过盈配合,能保证第一套体和第二套体与定位筒装配后不松动不脱落,通过在定位芯上设置安装孔来与内芯过盈配合,能保证定位芯与内芯装配后不松动不脱落;3. The nozzle and powder spraying device of the present utility model for powder spraying device are provided with lower step holes and upper step holes respectively on the first sleeve body and the second sleeve body to interfere with the positioning cylinder, which can ensure the first and second sleeves. The set body and the second set body will not loosen or fall off after being assembled with the positioning cylinder. By setting mounting holes on the positioning core to interfere with the inner core, it can ensure that the positioning core and the inner core will not loosen or fall off after they are assembled;
4、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过将翼板设置为相对于定位筒的中心轴线倾斜,使粉末涂料从喷嘴喷出时有旋转扩散效果,使喷出的粉末更均匀、雾化更好。4. In the nozzle and powder spraying device of the present invention, by setting the wing plate to be inclined relative to the central axis of the positioning cylinder, the powder coating has a rotating diffusion effect when sprayed from the nozzle, so that the sprayed The powder is more uniform and atomized better.
附图说明Description of drawings
以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本实用新型的用于粉末喷涂装置的喷嘴的一个实施例的装配示意图;1 is an assembly schematic diagram of an embodiment of a nozzle for a powder spraying device of the present invention;
图2是图1中用于粉末喷涂装置的喷嘴的分解示意图;Fig. 2 is the exploded schematic diagram of the nozzle for powder spraying device in Fig. 1;
图3是定心组件的一个实施例的示意图;Figure 3 is a schematic diagram of one embodiment of a centering assembly;
图4是图3中沿A-A线的剖视图;Fig. 4 is a sectional view along line A-A in Fig. 3;
图5是定心组件的另一个实施例的示意图;Figure 5 is a schematic diagram of another embodiment of a centering assembly;
图6是图5中定心组件的俯视图。FIG. 6 is a top view of the centering assembly of FIG. 5 .
主要元件标号说明:Main component label description:
1、外套;1. Jacket;
11、第一套体;111、第一通孔;112、下台阶孔;11. The first sleeve body; 111. The first through hole; 112. The lower step hole;
12、第二套体;121、第二通孔;122、上台阶孔;123、第一渐扩部;12. The second sleeve body; 121. The second through hole; 122. The upper step hole; 123. The first gradually expanding part;
2、定心组件;2. Centering components;
21、定位筒;22、定位芯;221、安装孔;222、圆锥体;23、通道;24、翼板;21, positioning cylinder; 22, positioning core; 221, mounting hole; 222, cone; 23, channel; 24, wing plate;
3、内芯;3. Inner core;
31、插接柱;32、第二渐扩部;31. Insertion column; 32. Second gradually expanding part;
4、空腔;41、喷料口。4. Cavity; 41. Material injection port.
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings. In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
如图1、图2所示,本实用新型提供一种用于粉末喷涂装置的喷嘴,其包括外套1、定心组件2和内芯3,外套1包括分体设置的第一套体11和第二套体12,第一套体11、第二套体12、定心组件2和内芯3均为回转体结构,第一套体11的中心具有轴向贯通的第一通孔111,第二套体12的中心具有轴向贯通的第二通孔121,定心组件2位于第一套体11与第二套体12之间,定心组件2包括定位筒21和固定在定位筒21内并与定位筒21同轴设置的定位芯22,定位筒21和定位芯22之间具有至少一个轴向贯通的通道23,定位筒21的上端与第一套体11同轴连接,定位筒21的下端与第二套体12同轴连接,通道23与第一通孔111和第二通孔121连通,内芯3穿设于第二通孔121内,例如内芯3为实心结构,内芯3的上端与定位芯22的下端同轴连接,内芯3和第二套体12之间形成空腔4,空腔4与通道23连通,第二套体12的环形的底部边缘和内芯3的环形的底部边缘之间形成喷料口41,喷料口41与空腔4连通。As shown in Figures 1 and 2, the present invention provides a nozzle for a powder spraying device, which comprises an
本实用新型通过设置定心组件2,在装配时,直接采用定心组件2将第一套体11、第二套体12和内芯3同轴连接在一起,就能实现外套1和内芯3的同轴装配和自动定心,从而能保证外套1的环形底部边缘和内芯3的环形底部边缘为两个同心圆,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,也无需钻打销轴孔,大大降低了加工和装配的工作量和难度,降低成本。In the present invention, the centering
本实用新型的用于粉末喷涂装置的喷嘴用于喷涂时,粉末涂料先进入第一套体11的第一通孔111内,穿过定心组件2的通道23后,进入第二套体12和内芯3之间的空腔4内,再从喷料口41喷出,由于喷料口41的环宽均匀,使喷洒出来的粉末涂料相对于喷嘴轴线中心对称均布效果好。When the nozzle for the powder spraying device of the present invention is used for spraying, the powder coating first enters the first through
具体是,外套1的形状为环形,空腔4为环形空腔,喷料口41为环形的喷料口。Specifically, the shape of the
在本实用新型的一种实施方式中,第二套体12由金属导电材料制成,当第二套体12与静电发生器的高压输出线连接时,粉末涂料从喷料口41喷出时经过第二套体下端12产生的电场时,粉末涂料被电场附上电荷,并最终吸附到被涂基材表面上,因此本实施方式的喷嘴也可称为环形放电喷嘴,可用于粉末静电喷涂领域。本实施方式中,第一套体11、内芯3和定心组件2既可以采用金属导电材料制成,也可以采用非金属材料制成。In an embodiment of the present invention, the
在本实用新型的另一种实施方式中,喷嘴由非金属材料制成,比如由无机非金属材料或有机高分子材料制成,本实施方式的喷嘴可以用于无需电离的其它喷涂领域。In another embodiment of the present invention, the nozzle is made of non-metallic materials, such as inorganic non-metallic materials or organic polymer materials. The nozzle of this embodiment can be used in other spraying fields that do not require ionization.
如图1、图2所示,进一步,第二套体12的下部为内径沿粉末流向渐扩的喇叭形的第一渐扩部123,内芯3的下部为外径沿粉末流向渐扩的第二渐扩部32,第二渐扩部32的形状与第一渐扩部123的形状一致,第二渐扩部32的形状呈伞状,因此内芯3也可称为伞形帽,第一渐扩部123的底部边缘和第二渐扩部32的底部边缘之间形成喷料口41。通过将内芯3的下部设置为沿粉末流向渐扩的伞状结构,能对进入空腔4内的粉末涂料起到导流作用,使粉末涂料能较均匀地、呈较大面积的分散到喷嘴下方。As shown in FIG. 1 and FIG. 2 , further, the lower part of the
具体是,第一通孔111为圆柱形孔,第二通孔121的上部为圆柱形孔,第二通孔121的下部为喇叭形开口。Specifically, the first through
如图1、图2所示,进一步,内芯3的底部边缘为尖角结构,且第二套体12的底部边缘高于内芯3的底部边缘,此结构使得喷涂效果更好。As shown in FIG. 1 and FIG. 2 , further, the bottom edge of the
如图1、图2所示,进一步,第二套体12的底部边缘为尖角结构,当第二套体12由金属导电材料制成并与静电发生器连接时,粉末从喷料口喷出时经过第二套体下端12的尖端产生的电场时,粉末涂料被电场附上电荷,喷出的粉末雾化效果更好,对粉末的荷电能力更高,喷涂效果更好。As shown in FIG. 1 and FIG. 2 , further, the bottom edge of the
如图2所示,在本实用新型的一种实施方式中,第一套体11下端的中心设有下台阶孔112,定位筒21的上端插入并固定在下台阶孔112内,第二套体12上端的中心设有上台阶孔122,定位筒21的下端插入并固定在上台阶孔122内。本实施方式通过设置下台阶孔112和上台阶孔122来装配定位筒21,结构简单,便于加工,装配操作简单方便,保证第一套体11和第二套体12与定位筒21装配后不松动不脱落,实现很好的定心定位。As shown in FIG. 2 , in one embodiment of the present invention, the center of the lower end of the
例如,下台阶孔112和上台阶孔122均为圆柱形孔,下台阶孔112与定位筒21的上端过盈配合,上台阶孔122与定位筒21的下端过盈配合,便于加工和装配。但本实用新型并不限于此,下台阶孔112和上台阶孔122还可以通过其他方式与定位筒21固定,比如下台阶孔112和上台阶孔122与定位筒21通过螺纹连接。For example, the
如图1、图2所示,进一步,内芯3的上端具有插接柱31,定位芯22下端的中心设有安装孔221,即安装孔221为盲孔,安装孔221的形状与插接柱31的形状匹配,插接柱31插入并固定在安装孔221内,结构简单,便于加工,装配操作简单方便,保证定位芯22与内芯3装配后不松动不脱落,实现很好的定心定位。As shown in FIG. 1 and FIG. 2 , further, the upper end of the
例如,插接柱31呈圆柱形,安装孔221为圆柱形孔,插接柱31与安装孔221过盈配合,便于加工和装配。但本实用新型并不限于此,插接柱31还可以通过其他方式与安装孔221固定,比如插接柱31与安装孔221通过螺纹连接。For example, the plug-in
另外,内芯3的中部为圆柱形,内芯3的中部与内芯3的下部的渐扩部平滑相接,内芯3的中部的外径大于插接柱31的外径。In addition, the middle part of the
如图1、图2、图3所示,进一步,定位芯22的顶部为尖端朝上的圆锥体222,圆锥体222伸出定位筒21并伸入第一通孔111内,通过设置圆锥体222,能将进入第一通孔111的粉末涂料均匀的分散到定心组件2内的通道23中,并能减小粉末涂料和压缩空气通过时的阻力。具体是,定位芯22的下部为圆柱体,圆锥体222连接在圆柱体上方,定位芯22的圆柱体位于定位筒21内,通道23位于该圆柱体的外壁与定位筒21的内壁之间。As shown in FIG. 1 , FIG. 2 and FIG. 3 , further, the top of the
更进一步,圆锥体222的圆锥角为30°~90°,优选地,圆锥体222的圆锥角为60°。Further, the cone angle of the
如图1所示,进一步,在定位筒21与第一套体11和第二套体12连接的状态下,定位筒21的内壁面、第一套体11的内壁面和第二套体12的内壁面对齐,在定位芯22与内芯3连接的状态下,定位芯22的外壁面与内芯3的外壁面对齐,也就是,定位筒21的内径与第一套体11的内径和第二套体12上部的内径相等,定位芯22下部的外径与内芯3的外径相等。As shown in FIG. 1 , further, in the state where the
如图3、图4、图5、图6所示,在本实用新型的一种实施方式中,定位筒21与定位芯22之间通过一个或多个翼板24连接,即翼板24的外侧面与定位筒21的内壁连接,翼板24的内侧面与定位芯22的圆柱体的外壁连接,当翼板24的数量为多个时,多个翼板24沿定位筒21的圆周方向等间隔排列,多个翼板24将定位筒21与定位芯22之间的环形空间分隔为多个通道23,例如,翼板24的数量为两个、三个、四个、五个或六个,对应地,通道23的数量为两个、三个、四个、五个或六个。As shown in FIG. 3 , FIG. 4 , FIG. 5 , and FIG. 6 , in one embodiment of the present invention, the
如图5所示,在本实施方式的一种实施例中,翼板24相对于定位筒21的中心轴线倾斜设置,当翼板24的数量为多个时,多个翼板24的倾斜方向相同,类似于风扇扇叶的圆周阵列形式,使粉末涂料从喷嘴喷出时有旋转扩散效果,使喷出的粉末更均匀、雾化更好。As shown in FIG. 5 , in an example of this embodiment, the
如图5所示,进一步,翼板24与定位筒21的中心轴线之间的夹角α为0~60°,优选地,翼板24与定位筒21的中心轴线之间的夹角α为15°或30°。As shown in FIG. 5 , further, the angle α between the
如图4所示,但本实用新型并不以此为限,在本实施方式的另一种实施例中,翼板24与定位筒21的中心轴线平行。As shown in FIG. 4 , but the present invention is not limited to this, in another example of this embodiment, the
如图4、图5所示,进一步,翼板24的顶端和底端均为尖端,以减小粉末和压缩空气通过时的阻力。As shown in FIG. 4 and FIG. 5 , further, the top and bottom ends of the
本实用新型的用于粉末喷涂装置的喷嘴的加工方法为:The processing method for the nozzle of the powder spraying device of the present invention is:
在机床上加工定位筒21的外圆和定位芯22下端的安装孔221时采用一刀加工的方法,即在机床上加工定位筒21的外圆和安装孔221时不拆卸,不重新定位,因此很好地保证了其同心度,同理,第一套体11的第一通孔111及其下端的下台阶孔112、第二套体12的第二通孔121及其上端的上台阶孔122、以及内芯3上端的插接柱31和中部的圆柱体及下部的第二渐扩部32都是回转体,所以各自在机床上加工时都是一刀加工,因此都很好地保证了各自的同心度。When machining the outer circle of the
本实用新型还提供一种粉末喷涂装置,其包括上述的喷嘴。The utility model also provides a powder spraying device, which comprises the above-mentioned nozzle.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作的等同变化与修改,均应属于本实用新型保护的范围。而且需要说明的是,本实用新型的各组成部分并不仅限于上述整体应用,本实用新型的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本实用新型理所当然地涵盖了与本案发明点有关的其它组合及具体应用。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention. And it should be noted that each component of the present utility model is not limited to the above-mentioned overall application, and each technical feature described in the specification of the present utility model can be used alone or in combination according to actual needs. Therefore, Of course, the present invention covers other combinations and specific applications related to the inventive point of the present invention.
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CN111495617B (en) * | 2019-12-12 | 2024-08-02 | 中冶京诚工程技术有限公司 | Nozzle for powder spraying device and powder spraying device |
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