CN211463543U - Nozzle for powder spraying device and powder spraying device - Google Patents

Nozzle for powder spraying device and powder spraying device Download PDF

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CN211463543U
CN211463543U CN201922218059.9U CN201922218059U CN211463543U CN 211463543 U CN211463543 U CN 211463543U CN 201922218059 U CN201922218059 U CN 201922218059U CN 211463543 U CN211463543 U CN 211463543U
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sleeve body
positioning
nozzle
spraying device
hole
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张卫
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Capital Engineering & Research Inc Ltd
CERI Technology Co Ltd
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Capital Engineering & Research Inc Ltd
CERI Technology Co Ltd
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Abstract

本实用新型提供了一种用于粉末喷涂装置的喷嘴及粉末喷涂装置,其包括:外套,包括第一套体和第二套体,第一套体具有第一通孔,第二套体具有第二通孔;定心组件,包括定位筒和定位芯,定位筒和定位芯之间具有通道,定位筒的上端与第一套体同轴连接,下端与第二套体同轴连接,通道与第一通孔和第二通孔连通;内芯,设于第二通孔内,其上端与定位芯的下端同轴连接,内芯和第二套体之间形成与通道连通的空腔,第二套体的底部边缘和内芯的底部边缘之间形成喷料口。本实用新型通过设置定心组件,能实现外套和内芯的同轴装配,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,大大降低了加工和装配的工作量和难度。

Figure 201922218059

The utility model provides a nozzle for a powder spraying device and a powder spraying device, which comprise: a casing, including a first casing body and a second casing body, the first casing body has a first through hole, and the second casing body has a The second through hole; the centering assembly includes a positioning cylinder and a positioning core, a channel is formed between the positioning cylinder and the positioning core, the upper end of the positioning cylinder is coaxially connected to the first sleeve body, and the lower end is coaxially connected to the second sleeve body. It communicates with the first through hole and the second through hole; the inner core is arranged in the second through hole, and its upper end is coaxially connected with the lower end of the positioning core, and a cavity communicated with the channel is formed between the inner core and the second sleeve body , a material injection port is formed between the bottom edge of the second sleeve body and the bottom edge of the inner core. The utility model can realize the coaxial assembly of the outer casing and the inner core by setting the centering component, and ensure that the material injection port is a circular ring with a uniform ring width. The workload and difficulty of processing and assembly are reduced.

Figure 201922218059

Description

一种用于粉末喷涂装置的喷嘴及粉末喷涂装置A nozzle for powder spraying device and powder spraying device

技术领域technical field

本实用新型涉及喷涂技术领域,尤其是一种用于粉末喷涂装置的喷嘴及粉末喷涂装置。The utility model relates to the technical field of spraying, in particular to a nozzle for a powder spraying device and a powder spraying device.

背景技术Background technique

现有的用于粉末喷涂装置的喷嘴是由一外套和固定于外套内的内芯构成,外套和内芯为回转型结构,外套与内芯之间形成空腔,外套和内芯由空间垂直交错的两个销轴固定连接,带有静电的粉末从喷嘴的上部入口进入,经过空腔后从喷嘴环缝喷出。The existing nozzle for powder spraying device is composed of an outer casing and an inner core fixed in the outer casing, the outer casing and the inner core are of a rotary type structure, a cavity is formed between the outer casing and the inner core, and the outer casing and the inner core are perpendicular to the space. The two staggered pins are fixedly connected, and the electrostatic powder enters from the upper inlet of the nozzle, passes through the cavity, and is ejected from the annular gap of the nozzle.

现有的用于粉末喷涂装置的喷嘴有以下缺点:Existing nozzles for powder spraying devices have the following disadvantages:

1、为保证用于粉末喷涂装置的喷嘴的外套和内芯在喷嘴的出口处形成两个同心圆,需要在装配前设计制作出工装结构,采用工装结构装配,以保证内芯和外套同心(同轴),保证出口环缝缝隙间距(即环宽)一致,因此增加了制作成本和装配难度;1. In order to ensure that the outer casing and inner core of the nozzle used for the powder spraying device form two concentric circles at the outlet of the nozzle, it is necessary to design and manufacture a tooling structure before assembly, and assemble the tooling structure to ensure that the inner core and the outer casing are concentric ( coaxial) to ensure the same gap between the exit ring seams (ie the ring width), thus increasing the manufacturing cost and assembly difficulty;

2、该用于粉末喷涂装置的喷嘴中外套和内芯之间是通过空间垂直交错的两个销轴固定连接的,用于安装销轴的两个固定销轴孔需要在装配定位后才能钻打,因此还需要为外套、内芯及其工装再制作一个工装,保证钻打这两个固定销轴孔时整个装配的定位,这又增加了加工和装配的复杂性;2. The outer casing and the inner core of the nozzle for powder spraying device are fixedly connected by two pins that are vertically staggered in space. The two fixed pin holes for installing the pins need to be drilled after assembly and positioning. Therefore, it is necessary to make another tooling for the outer jacket, inner core and its tooling to ensure the positioning of the entire assembly when the two fixed pin holes are drilled, which increases the complexity of processing and assembly;

3、由于钻打这两个固定销轴孔时,需要将钻孔工具沿外套的径向穿过整个外套,而且固定销轴孔为细长形状,钻打销孔的难度很大。3. When drilling the two fixed pin holes, it is necessary to pass the drilling tool through the entire casing along the radial direction of the casing, and the fixed pin holes are slender, so it is very difficult to drill the pin holes.

实用新型内容Utility model content

本实用新型的目的是提供一种用于粉末喷涂装置的喷嘴及粉末喷涂装置,以解决现有技术存在的外套和内芯同轴装配难度大的问题。The purpose of the utility model is to provide a nozzle and a powder spraying device for a powder spraying device, so as to solve the problem of difficult coaxial assembly of the outer jacket and the inner core in the prior art.

为达到上述目的,本实用新型提出一种用于粉末喷涂装置的喷嘴,其包括:外套,包括分体设置的第一套体和第二套体,所述第一套体的中心具有轴向贯通的第一通孔,所述第二套体的中心具有轴向贯通的第二通孔;定心组件,包括定位筒和固定在所述定位筒内并与所述定位筒同轴设置的定位芯,所述定位筒和所述定位芯之间具有至少一个轴向贯通的通道,所述定位筒的上端与所述第一套体同轴连接,所述定位筒的下端与所述第二套体同轴连接,所述通道与所述第一通孔和所述第二通孔连通;内芯,设于所述第二通孔内,所述内芯的上端与所述定位芯的下端同轴连接,所述内芯和所述第二套体之间形成与所述通道连通的供粉末通过的空腔,所述第二套体的底部边缘和所述内芯的底部边缘之间形成与所述空腔连通的喷料口。In order to achieve the above purpose, the present utility model proposes a nozzle for a powder spraying device, which comprises: a casing, including a first casing body and a second casing body which are arranged separately, and the center of the first casing body has an axial direction. The center of the second sleeve body has a second through hole that penetrates axially; the centering assembly includes a positioning cylinder and a positioning cylinder fixed in the positioning cylinder and coaxially arranged with the positioning cylinder A positioning core, there is at least one axially penetrating channel between the positioning cylinder and the positioning core, the upper end of the positioning cylinder is coaxially connected to the first sleeve body, and the lower end of the positioning cylinder is connected to the first sleeve body. The two sleeves are coaxially connected, the channel communicates with the first through hole and the second through hole; the inner core is arranged in the second through hole, and the upper end of the inner core is connected to the positioning core The lower end of the inner core and the second sleeve body are coaxially connected, a cavity communicating with the channel for the powder to pass through is formed between the inner core and the second sleeve body, the bottom edge of the second sleeve body and the bottom edge of the inner core are formed. A material injection port communicated with the cavity is formed therebetween.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述第二套体的下部为内径沿粉末流向渐扩的喇叭形的第一渐扩部,所述内芯的下部为外径沿粉末流向渐扩的第二渐扩部,所述第一渐扩部的底部边缘和所述第二渐扩部的底部边缘之间形成所述喷料口。The nozzle for a powder spraying device as described above, wherein the lower part of the second sleeve body is a trumpet-shaped first expanding part with an inner diameter gradually expanding along the powder flow direction, and the lower part of the inner core is an outer diameter along the powder flow direction. The flow is directed to the second gradually expanding portion, and the material injection port is formed between the bottom edge of the first expanding portion and the bottom edge of the second expanding portion.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述第一套体下端的中心设有下台阶孔,所述定位筒的上端插入并固定在所述下台阶孔内,所述第二套体上端的中心设有上台阶孔,所述定位筒的下端插入并固定在所述上台阶孔内。The nozzle for powder spraying device as described above, wherein the center of the lower end of the first sleeve body is provided with a lower step hole, the upper end of the positioning cylinder is inserted into and fixed in the lower step hole, and the second The center of the upper end of the sleeve body is provided with an upper step hole, and the lower end of the positioning cylinder is inserted and fixed in the upper step hole.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述内芯的上端具有插接柱,所述定位芯下端的中心设有安装孔,所述插接柱插入并固定在所述安装孔内。The nozzle for a powder spraying device as described above, wherein the upper end of the inner core is provided with an insertion post, the center of the lower end of the positioning core is provided with an installation hole, and the insertion post is inserted into and fixed in the installation hole Inside.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述定位芯的顶部为尖端朝上的圆锥体,所述圆锥体伸出所述定位筒并伸入所述第一通孔内。In the above-mentioned nozzle for powder spraying device, wherein the top of the positioning core is a cone with an upward tip, and the cone extends out of the positioning cylinder and into the first through hole.

如上所述的用于粉末喷涂装置的喷嘴,其中,在所述定位筒与所述第一套体和所述第二套体连接的状态下,所述定位筒的内壁面、所述第一套体的内壁面和所述第二套体的内壁面对齐,在所述定位芯与所述内芯连接的状态下,所述定位芯的外壁面与所述内芯的外壁面对齐。The nozzle for a powder spraying device as described above, wherein, in a state where the positioning cylinder is connected to the first casing body and the second casing body, the inner wall surface of the positioning cylinder, the first casing The inner wall surface of the sleeve body is aligned with the inner wall surface of the second sleeve body, and when the positioning core is connected to the inner core, the outer wall surface of the positioning core is aligned with the outer wall surface of the inner core.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述定位筒和所述定位芯之间通过一个或多个翼板连接,当所述翼板的数量为多个时,多个所述翼板沿所述定位筒的圆周方向间隔排列,且多个所述翼板将所述定位筒与所述定位芯之间的环形空间分隔为多个所述通道。The nozzle for a powder spraying device as described above, wherein the positioning cylinder and the positioning core are connected by one or more wing plates, and when the number of the wing plates is multiple, a plurality of the The wings are arranged at intervals along the circumferential direction of the positioning cylinder, and a plurality of the wings divide the annular space between the positioning cylinder and the positioning core into a plurality of the channels.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述翼板相对于所述定位筒的轴线倾斜设置,当所述翼板的数量为多个时,多个所述翼板的倾斜方向相同。The nozzle for a powder spraying device as described above, wherein the vanes are arranged obliquely with respect to the axis of the positioning cylinder, and when the number of the vanes is plural, the inclination directions of the plural vanes are same.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述翼板与所述定位筒的中心轴线之间的夹角为0~60°。In the above-mentioned nozzle for powder spraying device, wherein, the included angle between the wing plate and the central axis of the positioning cylinder is 0-60°.

如上所述的用于粉末喷涂装置的喷嘴,其中,所述第二套体由金属导电材料制成。The nozzle for a powder spraying device as described above, wherein the second sleeve body is made of a metal conductive material.

本实用新型还提出一种粉末喷涂装置,其包括上述的喷嘴。The utility model also provides a powder spraying device, which includes the above-mentioned nozzle.

本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置的特点和优点是:The features and advantages of the nozzle used for the powder spraying device and the powder spraying device of the present utility model are:

1、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过设置定心组件,在装配时,直接采用定心组件将第一套体、第二套体和内芯同轴连接在一起,就能实现外套和内芯的同轴装配,从而能保证外套的底部边缘和内芯的环形底部边缘为两个同心圆,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,也无需钻打销轴孔,大大降低了加工和装配的工作量和难度,降低成本;1. The nozzle and powder spraying device of the present utility model for powder spraying device, by setting the centering assembly, when assembling, directly use the centering assembly to connect the first sleeve body, the second sleeve body and the inner core coaxially on the inner core. At the same time, the coaxial assembly of the outer casing and the inner core can be realized, so as to ensure that the bottom edge of the outer casing and the annular bottom edge of the inner core are two concentric circles, ensuring that the material injection port is a circular ring with a uniform ring width, and the assembly operation is simple, Convenient and fast, no need to make a separate tool for assembly, and no need to drill pin holes, which greatly reduces the workload and difficulty of processing and assembly, and reduces costs;

2、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过在第一套体和第二套体上分别设置下台阶孔和上台阶孔来装配定位筒,通过在定位芯上设置安装孔装配内芯,结构简单,便于加工,装配操作简单方便,实现很好的定心定位;2. The nozzle and the powder spraying device of the present utility model are assembled by arranging a lower step hole and an upper step hole on the first casing body and the second casing body respectively. The inner core is assembled with the mounting hole, which has a simple structure, easy processing, simple and convenient assembly operation, and good centering and positioning;

3、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过在第一套体和第二套体上分别设置下台阶孔和上台阶孔来与定位筒过盈配合,能保证第一套体和第二套体与定位筒装配后不松动不脱落,通过在定位芯上设置安装孔来与内芯过盈配合,能保证定位芯与内芯装配后不松动不脱落;3. The nozzle and powder spraying device of the present utility model for powder spraying device are provided with lower step holes and upper step holes respectively on the first sleeve body and the second sleeve body to interfere with the positioning cylinder, which can ensure the first and second sleeves. The set body and the second set body will not loosen or fall off after being assembled with the positioning cylinder. By setting mounting holes on the positioning core to interfere with the inner core, it can ensure that the positioning core and the inner core will not loosen or fall off after they are assembled;

4、本实用新型的用于粉末喷涂装置的喷嘴及粉末喷涂装置,通过将翼板设置为相对于定位筒的中心轴线倾斜,使粉末涂料从喷嘴喷出时有旋转扩散效果,使喷出的粉末更均匀、雾化更好。4. In the nozzle and powder spraying device of the present invention, by setting the wing plate to be inclined relative to the central axis of the positioning cylinder, the powder coating has a rotating diffusion effect when sprayed from the nozzle, so that the sprayed The powder is more uniform and atomized better.

附图说明Description of drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:

图1是本实用新型的用于粉末喷涂装置的喷嘴的一个实施例的装配示意图;1 is an assembly schematic diagram of an embodiment of a nozzle for a powder spraying device of the present invention;

图2是图1中用于粉末喷涂装置的喷嘴的分解示意图;Fig. 2 is the exploded schematic diagram of the nozzle for powder spraying device in Fig. 1;

图3是定心组件的一个实施例的示意图;Figure 3 is a schematic diagram of one embodiment of a centering assembly;

图4是图3中沿A-A线的剖视图;Fig. 4 is a sectional view along line A-A in Fig. 3;

图5是定心组件的另一个实施例的示意图;Figure 5 is a schematic diagram of another embodiment of a centering assembly;

图6是图5中定心组件的俯视图。FIG. 6 is a top view of the centering assembly of FIG. 5 .

主要元件标号说明:Main component label description:

1、外套;1. Jacket;

11、第一套体;111、第一通孔;112、下台阶孔;11. The first sleeve body; 111. The first through hole; 112. The lower step hole;

12、第二套体;121、第二通孔;122、上台阶孔;123、第一渐扩部;12. The second sleeve body; 121. The second through hole; 122. The upper step hole; 123. The first gradually expanding part;

2、定心组件;2. Centering components;

21、定位筒;22、定位芯;221、安装孔;222、圆锥体;23、通道;24、翼板;21, positioning cylinder; 22, positioning core; 221, mounting hole; 222, cone; 23, channel; 24, wing plate;

3、内芯;3. Inner core;

31、插接柱;32、第二渐扩部;31. Insertion column; 32. Second gradually expanding part;

4、空腔;41、喷料口。4. Cavity; 41. Material injection port.

具体实施方式Detailed ways

为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings. In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

如图1、图2所示,本实用新型提供一种用于粉末喷涂装置的喷嘴,其包括外套1、定心组件2和内芯3,外套1包括分体设置的第一套体11和第二套体12,第一套体11、第二套体12、定心组件2和内芯3均为回转体结构,第一套体11的中心具有轴向贯通的第一通孔111,第二套体12的中心具有轴向贯通的第二通孔121,定心组件2位于第一套体11与第二套体12之间,定心组件2包括定位筒21和固定在定位筒21内并与定位筒21同轴设置的定位芯22,定位筒21和定位芯22之间具有至少一个轴向贯通的通道23,定位筒21的上端与第一套体11同轴连接,定位筒21的下端与第二套体12同轴连接,通道23与第一通孔111和第二通孔121连通,内芯3穿设于第二通孔121内,例如内芯3为实心结构,内芯3的上端与定位芯22的下端同轴连接,内芯3和第二套体12之间形成空腔4,空腔4与通道23连通,第二套体12的环形的底部边缘和内芯3的环形的底部边缘之间形成喷料口41,喷料口41与空腔4连通。As shown in Figures 1 and 2, the present invention provides a nozzle for a powder spraying device, which comprises an outer casing 1, a centering assembly 2 and an inner core 3, and the outer casing 1 includes a first casing body 11 and The second sleeve body 12 , the first sleeve body 11 , the second sleeve body 12 , the centering assembly 2 and the inner core 3 are all of revolving body structure, and the center of the first sleeve body 11 has a first through hole 111 penetrating in the axial direction, The center of the second sleeve body 12 has a second through hole 121 axially passing through it. The centering assembly 2 is located between the first sleeve body 11 and the second sleeve body 12. The positioning core 22 is arranged coaxially with the positioning cylinder 21 in 21. There is at least one axially through channel 23 between the positioning cylinder 21 and the positioning core 22. The lower end of the cylinder 21 is coaxially connected to the second sleeve body 12 , the channel 23 communicates with the first through hole 111 and the second through hole 121 , and the inner core 3 passes through the second through hole 121 , for example, the inner core 3 is a solid structure , the upper end of the inner core 3 is coaxially connected with the lower end of the positioning core 22, a cavity 4 is formed between the inner core 3 and the second sleeve body 12, the cavity 4 is communicated with the channel 23, and the annular bottom edge of the second sleeve body 12 A material injection port 41 is formed between the inner core 3 and the annular bottom edge of the inner core 3 , and the material injection port 41 communicates with the cavity 4 .

本实用新型通过设置定心组件2,在装配时,直接采用定心组件2将第一套体11、第二套体12和内芯3同轴连接在一起,就能实现外套1和内芯3的同轴装配和自动定心,从而能保证外套1的环形底部边缘和内芯3的环形底部边缘为两个同心圆,保证喷料口为环宽均匀的圆环,装配操作简单、方便、快捷,无需单独制作工装来进行装配,也无需钻打销轴孔,大大降低了加工和装配的工作量和难度,降低成本。In the present invention, the centering assembly 2 is provided, and the centering assembly 2 is directly used to connect the first sleeve body 11 , the second sleeve body 12 and the inner core 3 coaxially together, so that the outer sleeve 1 and the inner core can be realized. The coaxial assembly and automatic centering of 3 can ensure that the annular bottom edge of the outer casing 1 and the annular bottom edge of the inner core 3 are two concentric circles, ensuring that the injection port is a circle with uniform ring width, and the assembly operation is simple and convenient. , fast, no need to make a separate tool for assembly, and no need to drill pin holes, which greatly reduces the workload and difficulty of processing and assembly, and reduces costs.

本实用新型的用于粉末喷涂装置的喷嘴用于喷涂时,粉末涂料先进入第一套体11的第一通孔111内,穿过定心组件2的通道23后,进入第二套体12和内芯3之间的空腔4内,再从喷料口41喷出,由于喷料口41的环宽均匀,使喷洒出来的粉末涂料相对于喷嘴轴线中心对称均布效果好。When the nozzle for the powder spraying device of the present invention is used for spraying, the powder coating first enters the first through hole 111 of the first sleeve body 11 , passes through the channel 23 of the centering assembly 2 , and then enters the second sleeve body 12 In the cavity 4 between the inner core 3 and the material injection port 41, the sprayed material spray port 41 has a uniform ring width, so that the sprayed powder coating has a good effect of symmetrical and uniform distribution relative to the center of the nozzle axis.

具体是,外套1的形状为环形,空腔4为环形空腔,喷料口41为环形的喷料口。Specifically, the shape of the outer casing 1 is an annular shape, the cavity 4 is an annular cavity, and the material injection port 41 is an annular material injection port.

在本实用新型的一种实施方式中,第二套体12由金属导电材料制成,当第二套体12与静电发生器的高压输出线连接时,粉末涂料从喷料口41喷出时经过第二套体下端12产生的电场时,粉末涂料被电场附上电荷,并最终吸附到被涂基材表面上,因此本实施方式的喷嘴也可称为环形放电喷嘴,可用于粉末静电喷涂领域。本实施方式中,第一套体11、内芯3和定心组件2既可以采用金属导电材料制成,也可以采用非金属材料制成。In an embodiment of the present invention, the second casing 12 is made of metal conductive material. When the second casing 12 is connected to the high-voltage output line of the electrostatic generator, the powder coating is sprayed from the spray port 41 . When passing through the electric field generated by the lower end 12 of the second casing, the powder coating is charged by the electric field and finally adsorbed to the surface of the substrate to be coated. Therefore, the nozzle of this embodiment can also be called an annular discharge nozzle, which can be used in the field of powder electrostatic spraying. In this embodiment, the first sleeve body 11 , the inner core 3 and the centering component 2 can be made of metal conductive materials or non-metallic materials.

在本实用新型的另一种实施方式中,喷嘴由非金属材料制成,比如由无机非金属材料或有机高分子材料制成,本实施方式的喷嘴可以用于无需电离的其它喷涂领域。In another embodiment of the present invention, the nozzle is made of non-metallic materials, such as inorganic non-metallic materials or organic polymer materials. The nozzle of this embodiment can be used in other spraying fields that do not require ionization.

如图1、图2所示,进一步,第二套体12的下部为内径沿粉末流向渐扩的喇叭形的第一渐扩部123,内芯3的下部为外径沿粉末流向渐扩的第二渐扩部32,第二渐扩部32的形状与第一渐扩部123的形状一致,第二渐扩部32的形状呈伞状,因此内芯3也可称为伞形帽,第一渐扩部123的底部边缘和第二渐扩部32的底部边缘之间形成喷料口41。通过将内芯3的下部设置为沿粉末流向渐扩的伞状结构,能对进入空腔4内的粉末涂料起到导流作用,使粉末涂料能较均匀地、呈较大面积的分散到喷嘴下方。As shown in FIG. 1 and FIG. 2 , further, the lower part of the second sleeve body 12 is a trumpet-shaped first expanding part 123 whose inner diameter gradually expands along the powder flow direction, and the lower part of the inner core 3 is a trumpet-shaped first expanding part 123 whose outer diameter gradually expands along the powder flow direction. The second expanding portion 32, the shape of the second expanding portion 32 is the same as the shape of the first expanding portion 123, and the shape of the second expanding portion 32 is an umbrella shape, so the inner core 3 can also be called an umbrella cap. A material injection port 41 is formed between the bottom edge of the first expanding portion 123 and the bottom edge of the second expanding portion 32 . By setting the lower part of the inner core 3 into an umbrella-shaped structure that gradually expands along the powder flow direction, the powder coating entering the cavity 4 can be guided to flow, so that the powder coating can be dispersed evenly and in a larger area. below the nozzle.

具体是,第一通孔111为圆柱形孔,第二通孔121的上部为圆柱形孔,第二通孔121的下部为喇叭形开口。Specifically, the first through hole 111 is a cylindrical hole, the upper part of the second through hole 121 is a cylindrical hole, and the lower part of the second through hole 121 is a trumpet-shaped opening.

如图1、图2所示,进一步,内芯3的底部边缘为尖角结构,且第二套体12的底部边缘高于内芯3的底部边缘,此结构使得喷涂效果更好。As shown in FIG. 1 and FIG. 2 , further, the bottom edge of the inner core 3 is a sharp corner structure, and the bottom edge of the second sleeve body 12 is higher than the bottom edge of the inner core 3 , this structure makes the spraying effect better.

如图1、图2所示,进一步,第二套体12的底部边缘为尖角结构,当第二套体12由金属导电材料制成并与静电发生器连接时,粉末从喷料口喷出时经过第二套体下端12的尖端产生的电场时,粉末涂料被电场附上电荷,喷出的粉末雾化效果更好,对粉末的荷电能力更高,喷涂效果更好。As shown in FIG. 1 and FIG. 2 , further, the bottom edge of the second sleeve body 12 is a sharp corner structure. When the second sleeve body 12 is made of metal conductive material and is connected to the electrostatic generator, the powder is sprayed from the spray port. When passing through the electric field generated by the tip of the lower end 12 of the second casing, the powder coating is charged by the electric field, and the sprayed powder has better atomization effect, higher charging ability to powder, and better spraying effect.

如图2所示,在本实用新型的一种实施方式中,第一套体11下端的中心设有下台阶孔112,定位筒21的上端插入并固定在下台阶孔112内,第二套体12上端的中心设有上台阶孔122,定位筒21的下端插入并固定在上台阶孔122内。本实施方式通过设置下台阶孔112和上台阶孔122来装配定位筒21,结构简单,便于加工,装配操作简单方便,保证第一套体11和第二套体12与定位筒21装配后不松动不脱落,实现很好的定心定位。As shown in FIG. 2 , in one embodiment of the present invention, the center of the lower end of the first sleeve body 11 is provided with a lower step hole 112 , the upper end of the positioning cylinder 21 is inserted into and fixed in the lower step hole 112 , and the second sleeve body The center of the upper end of 12 is provided with an upper step hole 122, and the lower end of the positioning cylinder 21 is inserted into and fixed in the upper step hole 122. In this embodiment, the positioning cylinder 21 is assembled by arranging the lower step hole 112 and the upper step hole 122 , which has a simple structure, is convenient for processing, and is simple and convenient in assembly operation, ensuring that the first sleeve body 11 and the second sleeve body 12 and the positioning cylinder 21 will not be assembled after assembly. Looseness does not fall off, and achieves good centering and positioning.

例如,下台阶孔112和上台阶孔122均为圆柱形孔,下台阶孔112与定位筒21的上端过盈配合,上台阶孔122与定位筒21的下端过盈配合,便于加工和装配。但本实用新型并不限于此,下台阶孔112和上台阶孔122还可以通过其他方式与定位筒21固定,比如下台阶孔112和上台阶孔122与定位筒21通过螺纹连接。For example, the lower step hole 112 and the upper step hole 122 are both cylindrical holes, the lower step hole 112 is an interference fit with the upper end of the positioning cylinder 21, and the upper step hole 122 is an interference fit with the lower end of the positioning cylinder 21, which is convenient for processing and assembly. However, the present invention is not limited to this, the lower step hole 112 and the upper step hole 122 can also be fixed to the positioning cylinder 21 in other ways, for example, the lower step hole 112 and the upper step hole 122 are connected with the positioning cylinder 21 by threads.

如图1、图2所示,进一步,内芯3的上端具有插接柱31,定位芯22下端的中心设有安装孔221,即安装孔221为盲孔,安装孔221的形状与插接柱31的形状匹配,插接柱31插入并固定在安装孔221内,结构简单,便于加工,装配操作简单方便,保证定位芯22与内芯3装配后不松动不脱落,实现很好的定心定位。As shown in FIG. 1 and FIG. 2 , further, the upper end of the inner core 3 is provided with a plug-in column 31 , and the center of the lower end of the positioning core 22 is provided with a mounting hole 221 , that is, the mounting hole 221 is a blind hole, and the shape of the mounting hole 221 corresponds to the shape of the plug-in hole 221 . The shape of the column 31 is matched, the plug column 31 is inserted and fixed in the installation hole 221, the structure is simple, the processing is convenient, and the assembly operation is simple and convenient, ensuring that the positioning core 22 and the inner core 3 will not loosen or fall off after assembling, so as to achieve good positioning. Heart positioning.

例如,插接柱31呈圆柱形,安装孔221为圆柱形孔,插接柱31与安装孔221过盈配合,便于加工和装配。但本实用新型并不限于此,插接柱31还可以通过其他方式与安装孔221固定,比如插接柱31与安装孔221通过螺纹连接。For example, the plug-in post 31 is cylindrical, the installation hole 221 is a cylindrical hole, and the plug-in post 31 and the installation hole 221 have an interference fit, which is convenient for processing and assembly. However, the present invention is not limited to this, and the plug-in post 31 can also be fixed to the installation hole 221 in other ways, for example, the plug-in post 31 and the installation hole 221 are connected by screws.

另外,内芯3的中部为圆柱形,内芯3的中部与内芯3的下部的渐扩部平滑相接,内芯3的中部的外径大于插接柱31的外径。In addition, the middle part of the inner core 3 is cylindrical, and the middle part of the inner core 3 is smoothly connected with the expanding part of the lower part of the inner core 3 .

如图1、图2、图3所示,进一步,定位芯22的顶部为尖端朝上的圆锥体222,圆锥体222伸出定位筒21并伸入第一通孔111内,通过设置圆锥体222,能将进入第一通孔111的粉末涂料均匀的分散到定心组件2内的通道23中,并能减小粉末涂料和压缩空气通过时的阻力。具体是,定位芯22的下部为圆柱体,圆锥体222连接在圆柱体上方,定位芯22的圆柱体位于定位筒21内,通道23位于该圆柱体的外壁与定位筒21的内壁之间。As shown in FIG. 1 , FIG. 2 and FIG. 3 , further, the top of the positioning core 22 is a cone 222 with its tip pointing upward, and the cone 222 extends out of the positioning cylinder 21 and into the first through hole 111 . 222, the powder paint entering the first through hole 111 can be uniformly dispersed into the channel 23 in the centering assembly 2, and the resistance when the powder paint and the compressed air pass through can be reduced. Specifically, the lower part of the positioning core 22 is a cylinder, and the cone 222 is connected above the cylinder.

更进一步,圆锥体222的圆锥角为30°~90°,优选地,圆锥体222的圆锥角为60°。Further, the cone angle of the cone 222 is 30°˜90°, and preferably, the cone angle of the cone 222 is 60°.

如图1所示,进一步,在定位筒21与第一套体11和第二套体12连接的状态下,定位筒21的内壁面、第一套体11的内壁面和第二套体12的内壁面对齐,在定位芯22与内芯3连接的状态下,定位芯22的外壁面与内芯3的外壁面对齐,也就是,定位筒21的内径与第一套体11的内径和第二套体12上部的内径相等,定位芯22下部的外径与内芯3的外径相等。As shown in FIG. 1 , further, in the state where the positioning cylinder 21 is connected with the first casing body 11 and the second casing body 12 , the inner wall surface of the positioning cylinder 21 , the inner wall surface of the first casing body 11 and the second casing body 12 In the state where the positioning core 22 is connected with the inner core 3, the outer wall surface of the positioning core 22 is aligned with the outer wall surface of the inner core 3, that is, the inner diameter of the positioning cylinder 21 and the inner diameter of the first sleeve body 11 are aligned. The inner diameter of the upper part of the second sleeve body 12 is equal, and the outer diameter of the lower part of the positioning core 22 is equal to the outer diameter of the inner core 3 .

如图3、图4、图5、图6所示,在本实用新型的一种实施方式中,定位筒21与定位芯22之间通过一个或多个翼板24连接,即翼板24的外侧面与定位筒21的内壁连接,翼板24的内侧面与定位芯22的圆柱体的外壁连接,当翼板24的数量为多个时,多个翼板24沿定位筒21的圆周方向等间隔排列,多个翼板24将定位筒21与定位芯22之间的环形空间分隔为多个通道23,例如,翼板24的数量为两个、三个、四个、五个或六个,对应地,通道23的数量为两个、三个、四个、五个或六个。As shown in FIG. 3 , FIG. 4 , FIG. 5 , and FIG. 6 , in one embodiment of the present invention, the positioning cylinder 21 and the positioning core 22 are connected by one or more wing plates 24 , that is, the The outer side is connected to the inner wall of the positioning cylinder 21, and the inner side of the wing plate 24 is connected to the outer wall of the cylinder of the positioning core 22. When the number of the wing plates 24 is multiple, the plurality of wing plates 24 are along the circumferential direction of the positioning cylinder 21. Arranged at equal intervals, a plurality of wings 24 divide the annular space between the positioning cylinder 21 and the positioning core 22 into a plurality of channels 23, for example, the number of wings 24 is two, three, four, five or six correspondingly, the number of channels 23 is two, three, four, five or six.

如图5所示,在本实施方式的一种实施例中,翼板24相对于定位筒21的中心轴线倾斜设置,当翼板24的数量为多个时,多个翼板24的倾斜方向相同,类似于风扇扇叶的圆周阵列形式,使粉末涂料从喷嘴喷出时有旋转扩散效果,使喷出的粉末更均匀、雾化更好。As shown in FIG. 5 , in an example of this embodiment, the wing plates 24 are inclined relative to the central axis of the positioning cylinder 21 . When the number of the wing plates 24 is multiple, the inclination directions of the plurality of wing plates 24 Similarly, similar to the circular array form of fan blades, the powder coating has a rotating diffusion effect when sprayed from the nozzle, so that the sprayed powder is more uniform and better atomized.

如图5所示,进一步,翼板24与定位筒21的中心轴线之间的夹角α为0~60°,优选地,翼板24与定位筒21的中心轴线之间的夹角α为15°或30°。As shown in FIG. 5 , further, the angle α between the wing plate 24 and the central axis of the positioning cylinder 21 is 0 to 60°. Preferably, the angle α between the wing plate 24 and the central axis of the positioning cylinder 21 is 15° or 30°.

如图4所示,但本实用新型并不以此为限,在本实施方式的另一种实施例中,翼板24与定位筒21的中心轴线平行。As shown in FIG. 4 , but the present invention is not limited to this, in another example of this embodiment, the wing plate 24 is parallel to the central axis of the positioning cylinder 21 .

如图4、图5所示,进一步,翼板24的顶端和底端均为尖端,以减小粉末和压缩空气通过时的阻力。As shown in FIG. 4 and FIG. 5 , further, the top and bottom ends of the wing plate 24 are both pointed to reduce the resistance when the powder and compressed air pass through.

本实用新型的用于粉末喷涂装置的喷嘴的加工方法为:The processing method for the nozzle of the powder spraying device of the present invention is:

在机床上加工定位筒21的外圆和定位芯22下端的安装孔221时采用一刀加工的方法,即在机床上加工定位筒21的外圆和安装孔221时不拆卸,不重新定位,因此很好地保证了其同心度,同理,第一套体11的第一通孔111及其下端的下台阶孔112、第二套体12的第二通孔121及其上端的上台阶孔122、以及内芯3上端的插接柱31和中部的圆柱体及下部的第二渐扩部32都是回转体,所以各自在机床上加工时都是一刀加工,因此都很好地保证了各自的同心度。When machining the outer circle of the positioning cylinder 21 and the mounting hole 221 at the lower end of the positioning core 22 on the machine tool, a one-knife machining method is used, that is, the outer circle of the positioning cylinder 21 and the mounting hole 221 are not disassembled and repositioned when machining the machine tool. The concentricity is well ensured. Similarly, the first through hole 111 of the first sleeve body 11 and the lower step hole 112 at the lower end thereof, the second through hole 121 of the second sleeve body 12 and the upper step hole at the upper end thereof. 122, as well as the inserting column 31 at the upper end of the inner core 3, the cylinder in the middle and the second expanding part 32 at the lower part are all revolving bodies, so they are processed in one cut on the machine tool, so they are all well guaranteed. their concentricity.

本实用新型还提供一种粉末喷涂装置,其包括上述的喷嘴。The utility model also provides a powder spraying device, which comprises the above-mentioned nozzle.

以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作的等同变化与修改,均应属于本实用新型保护的范围。而且需要说明的是,本实用新型的各组成部分并不仅限于上述整体应用,本实用新型的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本实用新型理所当然地涵盖了与本案发明点有关的其它组合及具体应用。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention. And it should be noted that each component of the present utility model is not limited to the above-mentioned overall application, and each technical feature described in the specification of the present utility model can be used alone or in combination according to actual needs. Therefore, Of course, the present invention covers other combinations and specific applications related to the inventive point of the present invention.

Claims (11)

1.一种用于粉末喷涂装置的喷嘴,其特征在于,所述喷嘴包括:1. A nozzle for a powder spraying device, wherein the nozzle comprises: 外套,包括分体设置的第一套体和第二套体,所述第一套体的中心具有轴向贯通的第一通孔,所述第二套体的中心具有轴向贯通的第二通孔;The outer sleeve includes a first sleeve body and a second sleeve body arranged separately, the center of the first sleeve body has a first through hole that penetrates axially, and the center of the second sleeve body has a second sleeve body that penetrates axially. through hole; 定心组件,包括定位筒和固定在所述定位筒内并与所述定位筒同轴设置的定位芯,所述定位筒和所述定位芯之间具有至少一个轴向贯通的通道,所述定位筒的上端与所述第一套体同轴连接,所述定位筒的下端与所述第二套体同轴连接,所述通道与所述第一通孔和所述第二通孔连通;The centering assembly includes a positioning cylinder and a positioning core fixed in the positioning cylinder and coaxially arranged with the positioning cylinder, and there is at least one axially penetrating channel between the positioning cylinder and the positioning core, and the The upper end of the positioning cylinder is coaxially connected to the first sleeve body, the lower end of the positioning cylinder is coaxially connected to the second sleeve body, and the passage communicates with the first through hole and the second through hole ; 内芯,设于所述第二通孔内,所述内芯的上端与所述定位芯的下端同轴连接,所述内芯和所述第二套体之间形成与所述通道连通的供粉末通过的空腔,所述第二套体的底部边缘和所述内芯的底部边缘之间形成与所述空腔连通的喷料口。The inner core is arranged in the second through hole, the upper end of the inner core is coaxially connected with the lower end of the positioning core, and the inner core and the second sleeve body are formed to communicate with the channel. A cavity for powder to pass through, and a material injection port communicated with the cavity is formed between the bottom edge of the second sleeve body and the bottom edge of the inner core. 2.如权利要求1所述的用于粉末喷涂装置的喷嘴,其特征在于,所述第二套体的下部为内径沿粉末流向渐扩的喇叭形的第一渐扩部,所述内芯的下部为外径沿粉末流向渐扩的第二渐扩部,所述第一渐扩部的底部边缘和所述第二渐扩部的底部边缘之间形成所述喷料口。2 . The nozzle for powder spraying device according to claim 1 , wherein the lower part of the second sleeve body is a trumpet-shaped first expanding part whose inner diameter gradually expands along the powder flow direction, and the inner core The lower part is a second expanding part whose outer diameter gradually expands along the powder flow direction, and the material injection port is formed between the bottom edge of the first expanding part and the bottom edge of the second expanding part. 3.如权利要求1所述的用于粉末喷涂装置的喷嘴,其特征在于,所述第一套体下端的中心设有下台阶孔,所述定位筒的上端插入并固定在所述下台阶孔内,所述第二套体上端的中心设有上台阶孔,所述定位筒的下端插入并固定在所述上台阶孔内。3 . The nozzle for powder spraying device according to claim 1 , wherein a lower step hole is provided in the center of the lower end of the first sleeve body, and the upper end of the positioning cylinder is inserted into and fixed to the lower step. 4 . In the hole, the center of the upper end of the second sleeve body is provided with an upper step hole, and the lower end of the positioning cylinder is inserted into and fixed in the upper step hole. 4.如权利要求1所述的用于粉末喷涂装置的喷嘴,其特征在于,所述内芯的上端具有插接柱,所述定位芯下端的中心设有安装孔,所述插接柱插入并固定在所述安装孔内。4 . The nozzle for powder spraying device according to claim 1 , wherein the upper end of the inner core is provided with an insertion post, the center of the lower end of the positioning core is provided with a mounting hole, and the insertion post is inserted into the nozzle. 5 . and fixed in the mounting hole. 5.如权利要求1所述的用于粉末喷涂装置的喷嘴,其特征在于,所述定位芯的顶部为尖端朝上的圆锥体,所述圆锥体伸出所述定位筒并伸入所述第一通孔内。5. The nozzle for a powder spraying device according to claim 1, wherein the top of the positioning core is a cone with an upward tip, and the cone extends out of the positioning barrel and into the in the first through hole. 6.如权利要求1所述的用于粉末喷涂装置的喷嘴,其特征在于,在所述定位筒与所述第一套体和所述第二套体连接的状态下,所述定位筒的内壁面、所述第一套体的内壁面和所述第二套体的内壁面对齐,在所述定位芯与所述内芯连接的状态下,所述定位芯的外壁面与所述内芯的外壁面对齐。6. The nozzle for a powder spraying device according to claim 1, characterized in that, in a state in which the positioning cylinder is connected with the first sleeve body and the second sleeve body, the position of the positioning cylinder is The inner wall surface, the inner wall surface of the first sleeve body and the inner wall surface of the second sleeve body are aligned, and in the state where the positioning core is connected to the inner core, the outer wall surface of the positioning core is aligned with the inner wall surface of the positioning core. The outer walls of the cores are aligned. 7.如权利要求1至6任一项所述的用于粉末喷涂装置的喷嘴,其特征在于,所述定位筒和所述定位芯之间通过一个或多个翼板连接,当所述翼板的数量为多个时,多个所述翼板沿所述定位筒的圆周方向间隔排列,且多个所述翼板将所述定位筒与所述定位芯之间的环形空间分隔为多个所述通道。7. The nozzle for powder spraying device according to any one of claims 1 to 6, wherein the positioning cylinder and the positioning core are connected by one or more wing plates, when the wings When the number of plates is multiple, a plurality of the wing plates are arranged at intervals along the circumferential direction of the positioning cylinder, and the plurality of the wing plates divides the annular space between the positioning cylinder and the positioning core into multiples. said channels. 8.如权利要求7所述的用于粉末喷涂装置的喷嘴,其特征在于,所述翼板相对于所述定位筒的轴线倾斜设置,当所述翼板的数量为多个时,多个所述翼板的倾斜方向相同。8 . The nozzle for powder spraying device according to claim 7 , wherein the vanes are arranged obliquely with respect to the axis of the positioning cylinder, and when the number of the vanes is multiple, a plurality of 8 . The inclination directions of the wings are the same. 9.如权利要求8所述的用于粉末喷涂装置的喷嘴,其特征在于,所述翼板与所述定位筒的中心轴线之间的夹角为0~60°。9 . The nozzle for a powder spraying device according to claim 8 , wherein the included angle between the wing plate and the central axis of the positioning cylinder is 0° to 60°. 10 . 10.如权利要求1至6任一项所述的用于粉末喷涂装置的喷嘴,其特征在于,所述第二套体由金属导电材料制成。10. The nozzle for a powder spraying device according to any one of claims 1 to 6, wherein the second sleeve body is made of a metal conductive material. 11.一种粉末喷涂装置,其特征在于,所述粉末喷涂装置包括权利要求1至10任一项所述的喷嘴。11. A powder spraying device, characterized in that, the powder spraying device comprises the nozzle according to any one of claims 1 to 10.
CN201922218059.9U 2019-12-12 2019-12-12 Nozzle for powder spraying device and powder spraying device Active CN211463543U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111495617A (en) * 2019-12-12 2020-08-07 中冶京诚工程技术有限公司 Nozzle for powder spraying device and powder spraying device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111495617A (en) * 2019-12-12 2020-08-07 中冶京诚工程技术有限公司 Nozzle for powder spraying device and powder spraying device
CN111495617B (en) * 2019-12-12 2024-08-02 中冶京诚工程技术有限公司 Nozzle for powder spraying device and powder spraying device

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