CN211454338U - Independently-driven aluminum foil hot stamping control system - Google Patents

Abstract

The utility model provides an independently driven aluminum foil hot stamping control system, comprising: a control module, the control module is used to realize the programmed control of the hot stamping process; an execution module, the input end of the execution module is connected to the control module The output end of the execution module is electrically connected to the first input end of the control module; the detection module, the output end of the detection module is electrically connected to the second input end of the control module. The independently driven aluminum foil hot stamping control system provided by the utility model collects and feedbacks the speed signal of the main equipment in real time through the spindle encoder, and the PLC unit and the motion controller complete the precise control of the skipping roller, which can meet the requirements of various complex hot stamping production processes. , High production efficiency, saving manpower and material resources, stable product quality, complex process products can be formed at one time, avoiding the problems of plate paste and unstable gauge line caused by multiple hot stamping, independent driving of jumping rollers, and good effect of aluminum foil tension control.

Description

Independently driven foil stamping control system

technical field

The utility model relates to the technical field of aluminum foil hot stamping, in particular to an independently driven aluminum foil hot stamping control system.

Background technique

With the development of the cigarette pack industry, the printing process of cigarette packs has become more and more refined and complicated. Among them, the bronzing process can greatly improve the aesthetics of the packaged products, multiple hot stamping, embossing hot stamping, field hot stamping, etc. The continuous development of technology has put forward higher performance requirements for production equipment. However, most of the hot stamping equipment is limited by design and technology, and there are only three hot stamping skipping axes at most, which leads to the inability to meet the technological requirements of many products and affects the product qualification rate. If it is large, replace the control system, and there are many uncontrollable factors in the aluminum foil tension control system.

Utility model content

The utility model provides an independently driven aluminum foil hot stamping control system, the purpose of which is to solve the problems of the traditional aluminum foil hot stamping process being cumbersome, low in production efficiency, huge waste of manpower and material resources, unstable product quality, and repeated hot stamping leads to gauge lines Inhomogeneous, the problem of paste version.

In order to achieve the above purpose, an embodiment of the present utility model provides an independently driven aluminum foil hot stamping control system, including:

a control module, the control module is used to realize the programmed control of the hot stamping process;

an execution module, the input end of the execution module is electrically connected to the output end of the control module, and the output end of the execution module is electrically connected to the first input end of the control module;

A detection module, the output end of the detection module is electrically connected with the second input end of the control module.

Wherein, the control module includes:

PLC unit, the PLC unit is used to receive various types of signal feedback information, and output the instruction to the execution module after processing the feedback information;

an input/output unit, the first input end of the input/output unit is electrically connected to the output end of the PLC unit, and the first output end of the input/output unit is electrically connected to the first input end of the PLC unit;

a communication unit, the output end of the communication unit is electrically connected with the second input end of the PLC unit;

A touch screen unit, which is used to display various real-time data and manually input instructions;

A motion controller, the first input end of the motion controller is electrically connected with the output end of the touch screen unit, and the first output end of the motion controller is electrically connected with the input end of the touch screen unit.

Wherein, the execution module includes:

Servo driver, the input end of the servo driver is electrically connected with the second output end of the motion controller, the first output end of the servo driver is electrically connected with the second input end of the motion controller, the servo driver a driver is electrically connected to the input and output unit;

a servo motor, the input end of the servo motor is electrically connected with the second output end of the servo driver;

A jumping roller, the input end of the jumping roller is electrically connected with the output end of the servo motor.

Wherein, the detection module includes:

The holographic electric eye, the output end of the holographic electric eye is electrically connected with the second input end of the input and output unit;

a tension unit, the output end of the tension unit is electrically connected with the third input end of the PLC unit;

A deviation correction unit, the output end of the deviation correction unit is electrically connected with the fourth input end of the PLC unit.

Wherein, the detection module further includes:

A speed calculation control unit, an electronic gear is arranged in the speed calculation control unit, and the speed calculation control unit is used to detect the real-time speed of the driving motor of the main device.

Among them, it also includes:

A spindle encoder, the output end of the spindle encoder is electrically connected with the input end of the communication unit, and the spindle encoder is used to read the speed signal of the main drive shaft of the main device.

The above-mentioned scheme of the present utility model has the following beneficial effects:

The independently driven aluminum foil hot stamping control system described in the above-mentioned embodiment of the present invention collects and feedbacks the speed signal of the main equipment in real time through the spindle encoder, and the PLC unit and the motion controller complete the precise control of the skipping roller, which meets the requirements of various Complex hot stamping production process, high production efficiency, saving manpower and material resources, stable product quality, complex process products can be formed at one time, avoiding the problems of plate paste and unstable gauge line caused by multiple hot stamping, independent driving of skipping rollers, aluminum foil tension Good control.

Description of drawings

Fig. 1 is the structural block diagram of the present utility model;

Figure 2 is a schematic diagram of the specific structure of the present invention.

[Description of reference numerals]

1-control module; 2-execution module; 3-detection module; 4-PLC unit; 5-input and output unit; 6-communication unit; 7-touch screen unit; 8-motion controller; 9-servo driver; 10-servo Motor; 11-jumping roller; 12-holographic electric eye; 13-tension unit; 14-correction unit; 15-spindle encoder.

Detailed ways

In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clear, the following will be described in detail with reference to the accompanying drawings and specific embodiments.

The utility model provides an independently driven aluminum foil in order to solve the problems of the existing aluminum foil hot stamping process being cumbersome, low production efficiency, huge waste of manpower and material resources, unstable product quality, uneven gauge lines and paste due to repeated hot stamping Hot stamping control system.

As shown in FIG. 1 to FIG. 2 , an embodiment of the present invention provides an independently driven aluminum foil hot stamping control system, including: a control module 1, the control module 1 is used to realize programmed control of the hot stamping process; Module 2, the input end of the execution module 2 is electrically connected to the output end of the control module 1, and the output end of the execution module 2 is electrically connected to the first input end of the control module 1; the detection module 3, the The output end of the detection module 3 is electrically connected to the second input end of the control module 1 .

In the independently driven aluminum foil hot stamping control system described in the above-mentioned embodiments of the present invention, the independently driven aluminum foil hot stamping control system is closed-loop controlled, and does not exchange information with the main device except for the speed signal. The aluminum foil hot stamping control system realizes the programmed control of the hot stamping process.

Wherein, the control module 1 includes: a PLC unit 4, which is used for receiving various types of signal feedback information, and outputs instructions to the execution module 2 after processing the feedback information; an input and output unit 5, the input and output unit 5, the input The first input end of the output unit 5 is electrically connected to the output end of the PLC unit 4, and the first output end of the input and output unit 5 is electrically connected to the first input end of the PLC unit 4; the communication unit 6, so The output end of the communication unit 6 is electrically connected to the second input end of the PLC unit 4; the touch screen unit 7, the touch screen unit 7 is used to display various real-time data and manually input instructions; the motion controller 8, the motion The first input terminal of the controller 8 is electrically connected to the output terminal of the touch screen unit 7 , and the first output terminal of the motion controller 8 is electrically connected to the input terminal of the touch screen unit 7 .

In the independently driven aluminum foil hot stamping control system according to the above embodiment of the present invention, the control module 1 is composed of the touch screen unit 7 , the input and output unit 5 , the communication unit 6 , the PLC unit 4 and the The motion controller 8 is composed of, the PLC unit 4 receives various types of signal feedback information, and after the information is processed, it outputs instructions to the execution module 2, and the touch screen unit 7 is used for displaying various real-time data, manually inputting instructions, According to the product hot stamping requirements, set the skipping roller 11 skipping program and corresponding parameters through the touch screen unit 7, the parameters that can be set on the touch screen: (1) aluminum foil acceleration type; (2) input paper type; (3) skip Step selection; (4) aluminum foil selection. The input and output unit 5 is used to convert the instructions of the PLC unit 4 into voltage signals, the communication unit 6 is used to exchange operating information with the main device, and the motion controller 8 is used to control the servo motor 10. The operation mode realizes precise control of position, speed and torque of mechanical movement.

The execution module 2 includes: a servo driver 9, the input end of the servo driver 9 is electrically connected to the second output end of the motion controller 8, and the first output end of the servo driver 9 is connected to the motion controller 8. The second input terminal of the controller 8 is electrically connected, and the servo driver 9 is electrically connected to the input and output unit 5; the servo motor 10, the input terminal of the servo motor 10 is electrically connected to the second output terminal of the servo driver 9 Connection; jumping roller 11 , the input end of the jumping roller 11 is electrically connected with the output end of the servo motor 10 .

In the independently driven aluminum foil hot stamping control system according to the above embodiment of the present invention, the servo driver 9 drives the servo motor 10 to pull the skipping roller 11 to perform hot stamping work.

The detection module 3 includes: a holographic sensor 12, the output end of the holographic sensor 12 is electrically connected to the second input end of the input and output unit 5; a tension unit 13, the output end of the tension unit 13 is connected to the The third input end of the PLC unit 4 is electrically connected; the deviation correction unit 14 , the output end of the deviation correction unit 14 is electrically connected to the fourth input end of the PLC unit 4 .

Wherein, the detection module 3 further includes: a speed calculation control unit, an electronic gear is arranged in the speed calculation control unit, and the speed calculation control unit is used to detect the real-time speed of the driving motor of the main device.

In the independently driven aluminum foil hot stamping control system according to the above-mentioned embodiment of the present invention, the holographic electric eye 12 is used to detect the state of the aluminum foil and feed back the material information to the PLC unit 4. The speed calculation control unit is mainly electronic Gear, the speed calculation control unit detects the real-time speed of the main device drive motor, and feeds back the real-time speed of the main device drive motor to the independently driven aluminum foil stamping control system, the deviation correction unit 14 is mainly a photodetector, The edge position of the aluminum foil is detected to prevent the aluminum foil from deviating, and the tension unit 13 is used to detect the tension of the aluminum foil. The holographic electric eye signal is used as the starting point of the position synchronized with the aluminum foil hot stamping position of the main production equipment. During the operation of the skipping roller 11, the holographic electric eye 12 detects the color mark deviation in real time and gives an alarm prompt, and feeds back the position signal to the input. The output unit 5 is converted into a 0v-12v voltage signal to the PLC unit 4 to ensure that the hot stamping point that independently drives the hot stamping aluminum foil is synchronized with the main production equipment in real time. The tension unit 13 detects the tension signal and feeds it back to the PLC unit. 4. After processing by the PLC unit 4, the input and output unit 5 transmits a 0v-12v voltage signal to the motion controller 8 to stably control the tension of the equipment. The deviation correction unit 14 detects the edge offset of the aluminum foil and feeds back the signal To the PLC unit 4, after being processed by the PLC unit 4, the input and output unit 5 transmits a 0v-12v voltage signal to the deviation correction controller, and the deviation correction controller pushes the cylinder to translate, limiting the offset of the aluminum foil within the control range .

Among them, it also includes: a spindle encoder 15, the output end of the spindle encoder 15 is electrically connected with the input end of the communication unit 6, and the spindle encoder 15 is used to read the speed signal of the main drive shaft of the main device .

In the independently driven aluminum foil hot stamping control system according to the above embodiment of the present invention, after the main production equipment is running, the independently driven hot stamping aluminum foil control system is simultaneously activated, and the spindle encoder 15 reads the main drive of the main equipment. The shaft speed signal feeds back an analog signal to the PLC unit 4 through the communication unit 6. After being processed by the PLC unit 4, a 0v-12v voltage signal is output to the input and output unit 5, and the input and output unit 5 A 24v DC signal is output to the motion controller 8, and the motion controller 8 controls the servo driver 9 to drive the servo motor 10 to pull the skip roller 11 to perform hot stamping according to a pre-recorded program.

The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and Retouching should also be regarded as the protection scope of the present invention.

Claims (6)

1. an independently driven aluminum foil hot stamping control system is characterized in that, comprising: a control module, the control module is used to realize the programmed control of the hot stamping process; an execution module, the input end of the execution module is electrically connected to the output end of the control module, and the output end of the execution module is electrically connected to the first input end of the control module; A detection module, the output end of the detection module is electrically connected with the second input end of the control module. 2. The independently driven aluminum foil hot stamping control system according to claim 1, wherein the control module comprises: PLC unit, the PLC unit is used to receive various types of signal feedback information, and output the instruction to the execution module after processing the feedback information; an input/output unit, the first input end of the input/output unit is electrically connected to the output end of the PLC unit, and the first output end of the input/output unit is electrically connected to the first input end of the PLC unit; a communication unit, the output end of the communication unit is electrically connected with the second input end of the PLC unit; A touch screen unit, which is used to display various real-time data and manually input instructions; A motion controller, the first input end of the motion controller is electrically connected with the output end of the touch screen unit, and the first output end of the motion controller is electrically connected with the input end of the touch screen unit. 3. The independently driven aluminum foil hot stamping control system according to claim 2, wherein the execution module comprises: Servo driver, the input end of the servo driver is electrically connected with the second output end of the motion controller, the first output end of the servo driver is electrically connected with the second input end of the motion controller, the servo driver a driver is electrically connected to the input and output unit; a servo motor, the input end of the servo motor is electrically connected with the second output end of the servo driver; A jumping roller, the input end of the jumping roller is electrically connected with the output end of the servo motor. 4. The independently driven aluminum foil hot stamping control system according to claim 3, wherein the detection module comprises: The holographic electric eye, the output end of the holographic electric eye is electrically connected with the second input end of the input and output unit; a tension unit, the output end of the tension unit is electrically connected with the third input end of the PLC unit; A deviation correction unit, the output end of the deviation correction unit is electrically connected with the fourth input end of the PLC unit. 5. The independently driven aluminum foil hot stamping control system according to claim 4, wherein the detection module further comprises: A speed calculation control unit, an electronic gear is arranged in the speed calculation control unit, and the speed calculation control unit is used to detect the real-time speed of the driving motor of the main device. 6. The independently driven aluminum foil hot stamping control system according to claim 5, further comprising: A spindle encoder, the output end of the spindle encoder is electrically connected with the input end of the communication unit, and the spindle encoder is used to read the speed signal of the main drive shaft of the main device.

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