CN211452978U - A coal slurry sampling device - Google Patents

A coal slurry sampling device Download PDF

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CN211452978U
CN211452978U CN202020156200.7U CN202020156200U CN211452978U CN 211452978 U CN211452978 U CN 211452978U CN 202020156200 U CN202020156200 U CN 202020156200U CN 211452978 U CN211452978 U CN 211452978U
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coal slurry
flushing water
buffer tank
sampling device
sampling
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孙晓伟
秦超
高志争
柳春
刘海洋
郝庆
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Shaanxi Yanchang Chinacoal Yulin Energy Chemical Co ltd
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Shaanxi Yanchang Chinacoal Yulin Energy Chemical Co ltd
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Abstract

The utility model discloses a coal slurry sampling device: comprises a buffer tank and a flushing water pipeline; the buffer tank is provided with a coal slurry injection port and a sampling port positioned below the coal slurry injection port, and the buffer tank is internally provided with a washing water distributor positioned above the coal slurry injection port; the washing water pipeline comprises a first branch for supplying water to the washing water distributor and a second branch for washing the coal slurry sampling pipe. Coal slurry sampling device utilizes the buffer tank sampling to introduce water in the buffer tank in order to wash remaining coal slurry after the sample, thereby can avoid sampling device to block up, reduce the sample amount of labour.

Description

一种煤浆取样装置A coal slurry sampling device

技术领域technical field

本实用新型涉及水煤浆制备过程的取样装置,具体涉及一种方便简单的低压煤浆管道取样器。The utility model relates to a sampling device for the preparation process of coal-water slurry, in particular to a convenient and simple low-pressure coal slurry pipeline sampler.

背景技术Background technique

随着煤化工的快速发展,以煤为原料的气化工艺应用愈加广泛,而在众多气化技术中,又以水煤浆加压气化的气流床技术为代表。在水煤浆气化工艺中,为保证气化效率及安全,往往要求控制入炉煤浆指标,如浓度58%~63%,粘度500~1200cp,粒度44~1430μm,这样在煤浆制备过程中就需要及时采样分析并调整水煤比及添加剂的量,从而保证气化装置的安全平稳运行。With the rapid development of coal chemical industry, the gasification process using coal as raw material is more and more widely used, and among many gasification technologies, the entrained flow technology of coal-water slurry pressurized gasification is represented. In the coal-water slurry gasification process, in order to ensure the gasification efficiency and safety, it is often required to control the coal slurry indicators entering the furnace, such as the concentration of 58% to 63%, the viscosity of 500 to 1200cp, and the particle size of 44 to 1430μm. In order to ensure the safe and stable operation of the gasification unit, it is necessary to timely sample and analyze and adjust the water-coal ratio and the amount of additives.

取样一般利用预先在管道上焊接的带有2"外接球阀的取样短管。但由于煤浆容易结块,堵塞取样短管,打开球阀后,煤浆不易流出或流量很小,需要进行人工疏通,不仅存在安全隐患,而且造成大量煤浆的排放,浪费原料且不利于清洁生产。Sampling generally uses a short sampling pipe with a 2" external ball valve pre-welded on the pipeline. However, because the coal slurry is easy to agglomerate and block the short sampling pipe, after opening the ball valve, the coal slurry is not easy to flow out or the flow rate is small, so manual dredging is required. , not only has potential safety hazards, but also causes a large amount of coal slurry discharge, waste of raw materials and is not conducive to clean production.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于提供一种煤浆取样装置。The utility model aims to provide a coal slurry sampling device.

为达到上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

该取样装置包括缓冲罐以及冲洗水管路;所述缓冲罐上设置有煤浆进样口以及位于煤浆进样口下方的取样口,缓冲罐内设置有位于煤浆进样口上方的冲洗水分布器;冲洗水管路包括用于给冲洗水分布器供水的第一支路和用于冲洗煤浆进样口的第二支路。The sampling device includes a buffer tank and a flushing water pipeline; the buffer tank is provided with a coal slurry injection port and a sampling port located below the coal slurry injection port, and the buffer tank is provided with a flushing water located above the coal slurry injection port Distributor; the flushing water pipeline includes a first branch for supplying water to the flushing water distributor and a second branch for flushing the coal slurry inlet.

优选的,所述缓冲罐包括圆管段以及与圆管段下端相连的锥形管段,所述取样口位于锥形管段底部。Preferably, the buffer tank includes a circular pipe section and a conical pipe section connected to the lower end of the circular pipe section, and the sampling port is located at the bottom of the conical pipe section.

优选的,所述第一支路包括第一冲洗水阀,第一冲洗水阀的一端与用于连接外部供水的冲洗水接口相连,另一端与所述冲洗水分布器相连。Preferably, the first branch circuit includes a first flushing water valve, one end of the first flushing water valve is connected to a flushing water interface for connecting external water supply, and the other end is connected to the flushing water distributor.

优选的,所述第二支路包括第二冲洗水阀,第二冲洗水阀的一端与用于连接外部供水的冲洗水接口相连,另一端与所述缓冲罐相连。Preferably, the second branch circuit includes a second flushing water valve, one end of the second flushing water valve is connected to the flushing water port for connecting external water supply, and the other end is connected to the buffer tank.

优选的,所述冲洗水分布器上设置有多个沿所述缓冲罐内壁圆周分布的喷水孔。Preferably, the flushing water distributor is provided with a plurality of water spray holes distributed along the circumference of the inner wall of the buffer tank.

优选的,所述缓冲罐上还设置有排气口。Preferably, an exhaust port is also provided on the buffer tank.

优选的,所述取样装置还包括与所述煤浆进样口相连的取样管。Preferably, the sampling device further includes a sampling pipe connected to the coal slurry inlet.

优选的,所述取样口的下方设置有导流槽或地沟。Preferably, a diversion groove or a trench is provided below the sampling port.

本实用新型的有益效果体现在:The beneficial effects of the present utility model are embodied in:

本实用新型所述煤浆取样装置,利用缓冲罐采样,并利用冲洗水管路在缓冲罐内引入水以冲洗取样后残留的煤浆,从而可以避免取样装置堵塞及保持清洁,有效的减少了取样过程的劳动量和对煤浆原料的浪费。The coal slurry sampling device of the utility model uses a buffer tank for sampling, and uses a flushing water pipeline to introduce water into the buffer tank to flush the coal slurry remaining after sampling, thereby avoiding clogging of the sampling device and keeping it clean, effectively reducing sampling Process labor and waste of coal slurry raw materials.

附图说明Description of drawings

图1为本实用新型实施例中的低压煤浆管道取样装置的结构示意图;Fig. 1 is the structural representation of the low-pressure coal slurry pipeline sampling device in the embodiment of the utility model;

图中:1—冲洗水接口;2—取样口;3—煤浆管道接口;4—冲洗水分布器;5—第一冲洗水阀;6—第二冲洗水阀;7—第三冲洗水阀;8—煤浆球阀;9—排气口;10—缓冲罐;11—进样口。In the figure: 1—flushing water interface; 2—sampling port; 3—coal slurry pipeline interface; 4—flushing water distributor; 5—first flushing water valve; 6—second flushing water valve; 7—third flushing water valve; 8—coal slurry ball valve; 9—exhaust port; 10—buffer tank; 11—injection port.

具体实施方式Detailed ways

下面结合附图对本实用新型作详细说明。The present utility model will be described in detail below in conjunction with the accompanying drawings.

参见图1,本实用新型所述低压煤浆管道取样装置,由冲洗水管路及缓冲罐10两部分组成。其中缓冲罐10上部为Φ150mm的圆管,下部为同心锥形管,圆管顶部用顶盖封闭,底部与锥形管焊接为一体。冲洗水管路包括冲洗水分布器4以及第一冲洗水阀5、第二冲洗水阀6和第三冲洗水阀7。冲洗水分布器4固定于缓冲罐10顶部内,该分布器的盘管外侧均匀分布Φ5mm的喷水小孔,用于冲洗缓冲罐10内壁的粘附煤浆。第三冲洗水阀7的一端与冲洗水接口1相连,另一端分为两个支路,一个支路通过第一冲洗水阀5与冲洗水分布器4相连,另一个支路通过第二冲洗水阀6与缓冲罐10中部(圆管偏下部)相连,煤浆球阀8入口连接于煤浆管道接口3,煤浆球阀8出口通过原有的水平取样短管连接至缓冲罐10上的进样口11(进样口与取样短管通过法兰连接),连接位置与第二冲洗水阀6正对,且煤浆球阀8与进样口11之间的连接管(取样短管)尽可能短,通过第二冲洗水阀6可将水自进样口喷入取样短管从而清除取样后的残留煤浆。此外,在顶盖上还设置有排气口9。Referring to FIG. 1 , the low-pressure coal slurry pipeline sampling device of the present invention consists of a flushing water pipeline and a buffer tank 10 . The upper part of the buffer tank 10 is a Φ150mm circular tube, the lower part is a concentric conical tube, the top of the circular tube is closed with a top cover, and the bottom is welded with the conical tube. The flushing water pipeline includes a flushing water distributor 4 and a first flushing water valve 5 , a second flushing water valve 6 and a third flushing water valve 7 . The flushing water distributor 4 is fixed in the top of the buffer tank 10 , and the outer side of the coil of the distributor is evenly distributed with water spray holes of Φ5mm for flushing the coal slurry adhering to the inner wall of the buffer tank 10 . One end of the third flushing water valve 7 is connected to the flushing water port 1, and the other end is divided into two branches, one branch is connected to the flushing water distributor 4 through the first flushing water valve 5, and the other branch is connected through the second flushing water The water valve 6 is connected to the middle part of the buffer tank 10 (the lower part of the circular pipe), the inlet of the coal slurry ball valve 8 is connected to the coal slurry pipeline interface 3, and the outlet of the coal slurry ball valve 8 is connected to the inlet on the buffer tank 10 through the original horizontal sampling short pipe. Sampling port 11 (the sampling port and the sampling short pipe are connected by flange), the connection position is directly opposite to the second flushing water valve 6, and the connecting pipe (sampling short pipe) between the coal slurry ball valve 8 and the sampling port 11 is exhausted. It may be short, water can be sprayed from the sample inlet into the short sampling pipe through the second flushing water valve 6 to remove the residual coal slurry after sampling. In addition, an exhaust port 9 is also provided on the top cover.

使用时,先打开第一冲洗水阀5、第二冲洗水阀6以及第三冲洗水阀7,通过喷水润湿缓冲罐10并保证进样口11处畅通后关闭第一冲洗水阀5、第二冲洗水阀6以及第三冲洗水阀7;再打开煤浆球阀8,在锥形管底部取样口2处采样(即于取样口2收集一定量的煤浆),然后关闭煤浆球阀8;再打开第一冲洗水阀5、第二冲洗水阀6以及第三冲洗水阀7,当进样口11处冲洗干净,取样口2处无煤浆流出后即可关闭各个冲洗水阀。When in use, first open the first flushing water valve 5, the second flushing water valve 6 and the third flushing water valve 7, wet the buffer tank 10 by spraying water and ensure that the sample inlet 11 is unblocked, and then close the first flushing water valve 5 , the second flushing water valve 6 and the third flushing water valve 7; then open the coal slurry ball valve 8, sample at the sampling port 2 at the bottom of the conical tube (that is, collect a certain amount of coal slurry at the sampling port 2), and then close the coal slurry Ball valve 8; then open the first flushing water valve 5, the second flushing water valve 6 and the third flushing water valve 7, when the sample inlet 11 is rinsed clean, and no coal slurry flows out from the sampling port 2, each flushing water can be closed valve.

上述低压煤浆管道取样装置为非标设备,可在设备安装的现场进行加工。安装高度要根据煤浆泵进口管线的高度决定,并进行固定,取样口2下方设有导流槽或地沟,以排放冲洗出缓冲罐10的极少量的残留煤浆。The above-mentioned low-pressure coal slurry pipeline sampling device is non-standard equipment and can be processed on the site where the equipment is installed. The installation height should be determined and fixed according to the height of the coal slurry pump inlet pipeline. A diversion groove or a trench is provided below the sampling port 2 to discharge a very small amount of residual coal slurry flushed out of the buffer tank 10 .

Claims (8)

1.一种煤浆取样装置,其特征在于:该取样装置包括缓冲罐(10)以及冲洗水管路;所述缓冲罐(10)上设置有煤浆进样口(11)以及位于煤浆进样口(11)下方的取样口(2),缓冲罐(10)内设置有位于煤浆进样口(11)上方的冲洗水分布器(4);冲洗水管路包括用于给冲洗水分布器(4)供水的第一支路和用于冲洗煤浆进样口(11)的第二支路。1. A coal slurry sampling device, characterized in that: the sampling device comprises a buffer tank (10) and a flushing water pipeline; the buffer tank (10) is provided with a coal slurry sampling port (11) and a coal slurry inlet (11) located at the coal slurry inlet. A sampling port (2) below the sample port (11), a flushing water distributor (4) located above the coal slurry sampling port (11) is arranged in the buffer tank (10); A first branch for water supply to the device (4) and a second branch for flushing the coal slurry inlet (11). 2.根据权利要求1所述一种煤浆取样装置,其特征在于:所述缓冲罐(10)包括圆管段以及与圆管段下端相连的锥形管段,所述取样口(2)位于锥形管段底部。2 . The coal slurry sampling device according to claim 1 , wherein the buffer tank ( 10 ) comprises a circular pipe section and a conical pipe section connected to the lower end of the circular pipe section, and the sampling port ( 2 ) is located in the conical section. 3 . Bottom of pipe segment. 3.根据权利要求1所述一种煤浆取样装置,其特征在于:所述第一支路包括第一冲洗水阀(5),第一冲洗水阀(5)的一端与用于连接外部供水的冲洗水接口(1)相连,另一端与所述冲洗水分布器(4)相连。3. A coal slurry sampling device according to claim 1, characterized in that: the first branch comprises a first flushing water valve (5), and one end of the first flushing water valve (5) is connected to an external The flushing water interface (1) of the water supply is connected, and the other end is connected with the flushing water distributor (4). 4.根据权利要求1所述一种煤浆取样装置,其特征在于:所述第二支路包括第二冲洗水阀(6),第二冲洗水阀(6)的一端与用于连接外部供水的冲洗水接口(1)相连,另一端与所述缓冲罐(10)相连。4. A coal slurry sampling device according to claim 1, characterized in that: the second branch comprises a second flushing water valve (6), and one end of the second flushing water valve (6) is connected to an external The flushing water interface (1) of the water supply is connected, and the other end is connected with the buffer tank (10). 5.根据权利要求1所述一种煤浆取样装置,其特征在于:所述冲洗水分布器(4)上设置有多个沿所述缓冲罐(10)内壁分布的喷水孔。5 . The coal slurry sampling device according to claim 1 , wherein the flushing water distributor ( 4 ) is provided with a plurality of water spray holes distributed along the inner wall of the buffer tank ( 10 ). 6 . 6.根据权利要求1所述一种煤浆取样装置,其特征在于:所述缓冲罐(10)上还设置有排气口(9)。6 . The coal slurry sampling device according to claim 1 , wherein the buffer tank ( 10 ) is further provided with an exhaust port ( 9 ). 7 . 7.根据权利要求1所述一种煤浆取样装置,其特征在于:所述取样装置还包括与所述煤浆进样口(11)相连的取样管。7 . The coal slurry sampling device according to claim 1 , wherein the sampling device further comprises a sampling pipe connected to the coal slurry sampling port ( 11 ). 8 . 8.根据权利要求1所述一种煤浆取样装置,其特征在于:所述取样口(2)的下方设置有导流槽或地沟。8 . The coal slurry sampling device according to claim 1 , wherein a diversion groove or a trench is arranged below the sampling port ( 2 ). 9 .
CN202020156200.7U 2020-02-03 2020-02-03 A coal slurry sampling device Active CN211452978U (en)

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CN202020156200.7U CN211452978U (en) 2020-02-03 2020-02-03 A coal slurry sampling device

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