CN211449113U - Single-sided bladeless diffuser structure of centrifugal fan - Google Patents
Single-sided bladeless diffuser structure of centrifugal fan Download PDFInfo
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- CN211449113U CN211449113U CN201921951723.4U CN201921951723U CN211449113U CN 211449113 U CN211449113 U CN 211449113U CN 201921951723 U CN201921951723 U CN 201921951723U CN 211449113 U CN211449113 U CN 211449113U
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Abstract
本实用新型公开了一种离心风机的单边无叶扩压器结构,包括蜗壳、转动设置在蜗壳内的叶轮和与蜗壳连通的进风口,在所述蜗壳内靠近进风口的一侧壁上固定一无叶扩压器,所述无叶扩压器与叶轮位置对应,且所述无叶扩压器包括一环形设置的侧板和两环形支撑板,所述侧板贴合叶轮的叶片设置,两所述环形支撑板同心设置,分别固定在侧板内侧并与蜗壳内壁固定。本实用新型通过在蜗壳侧壁上通过两环形支撑板固定一侧板,形成一无叶扩压器结构,能够对叶轮驱动的具有较大动能的空气起到初步减速的作用,提高离心风机静压和静压效率。
The utility model discloses a unilateral bladeless diffuser structure of a centrifugal fan, comprising a volute, an impeller rotatably arranged in the volute, and an air inlet communicated with the volute. A vaneless diffuser is fixed on one side wall, the vaneless diffuser corresponds to the position of the impeller, and the vaneless diffuser includes an annularly arranged side plate and two annular support plates, the side plates are The blades of the impeller are arranged together, and the two annular support plates are arranged concentrically, respectively fixed on the inner side of the side plate and fixed with the inner wall of the volute. The utility model forms a bladeless diffuser structure by fixing one side plate on the side wall of the volute through two annular support plates, which can initially decelerate the air with relatively large kinetic energy driven by the impeller, thereby improving the centrifugal fan performance. Static pressure and static pressure efficiency.
Description
技术领域technical field
本实用新型涉及离心风机技术领域,尤其涉及一种离心风机的单边无叶扩压器结构。The utility model relates to the technical field of centrifugal fans, in particular to a unilateral bladeless diffuser structure of a centrifugal fan.
背景技术Background technique
传统低压离心风机结构如图1和图7所示,主要包括进风口(1),叶轮(2)和蜗壳(3)。The structure of a traditional low-pressure centrifugal fan is shown in Figures 1 and 7, and mainly includes an air inlet (1), an impeller (2) and a volute (3).
对于高压小流量离心风机,如图2所示,大流量工况时,由于叶轮(2)出口速度较大,出口动压比较大,因此在叶轮(2)出口设置有旋转无叶扩压器来降低气流速度;尽管如此,出口动压有所改善,但是还是较大。For a high-pressure small-flow centrifugal fan, as shown in Figure 2, when the impeller (2) is at a large flow rate, the outlet velocity of the impeller (2) is relatively large and the dynamic pressure at the outlet is relatively large, so a rotating bladeless diffuser is installed at the outlet of the impeller (2). to reduce the airflow velocity; despite this, the outlet dynamic pressure has improved, but it is still larger.
理论计算和试验表明在设计工况至大流量工况下,常规低压离心风机,其出口动压占风机全压的5-15%;常规高压离心风机,其出口动压占风机全压的10-25%。Theoretical calculations and tests show that under the design conditions to large flow conditions, the outlet dynamic pressure of conventional low-pressure centrifugal fans accounts for 5-15% of the total pressure of the fan; the outlet dynamic pressure of conventional high-pressure centrifugal fans accounts for 10% of the total pressure of the fan. -25%.
在实际使用中,往往由于出口管道突扩等原因,导致出口动压几乎都变成损失,使得离心风机全压和全压效率较高,而静压和静压效率较低的情况,而克服管网系统阻力的主要是风机的静压,所以提高离心风机的静压和静压效率,对风机节能有重要的意义。In actual use, due to the sudden expansion of the outlet pipe, the dynamic pressure at the outlet is almost lost, so that the centrifugal fan has high full pressure and full pressure efficiency, while static pressure and static pressure efficiency are low. The main resistance of the pipe network system is the static pressure of the fan, so improving the static pressure and static pressure efficiency of the centrifugal fan is of great significance to the energy saving of the fan.
实用新型内容Utility model content
本实用新型旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本实用新型的一个目的在于提出一种离心风机,通过在离心风机内增加优化的单边无叶扩压器,在不改变现有加工条件和工艺水平的前提下,更能方便地应用单边无叶扩压器,提高离心风机的静压和静压效率,同时风机制造成本增加较少。The utility model aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, one purpose of the present utility model is to propose a centrifugal fan, by adding an optimized unilateral bladeless diffuser in the centrifugal fan, under the premise of not changing the existing processing conditions and technological level, more convenient The application of a unilateral bladeless diffuser improves the static pressure and static pressure efficiency of the centrifugal fan, and the manufacturing cost of the fan increases less.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种离心风机的单边无叶扩压器结构,包括蜗壳、转动设置在蜗壳内的叶轮和与蜗壳连通的进风口,在所述蜗壳内靠近进风口的一侧壁上固定一无叶扩压器,所述无叶扩压器与叶轮位置对应,所述无叶扩压器包括一环形设置的侧板和两环形支撑板,所述侧板贴合叶轮的叶片设置,两所述环形支撑板同心设置,分别固定在侧板内侧并与蜗壳内壁固定。A unilateral bladeless diffuser structure of a centrifugal fan comprises a volute, an impeller rotatably arranged in the volute and an air inlet communicated with the volute, and is fixed on a side wall of the volute close to the air inlet A vaneless diffuser, the vaneless diffuser corresponds to the position of the impeller, the vaneless diffuser includes an annularly arranged side plate and two annular support plates, the side plate is arranged in a fit with the blades of the impeller, The two annular support plates are concentrically arranged, respectively fixed on the inner side of the side plate and fixed with the inner wall of the volute.
进一步的,所述叶轮为二元叶片或三元叶片。Further, the impeller is a binary blade or a ternary blade.
进一步的,所述叶轮为带旋转的无叶扩压器或无扩压器的叶轮。Further, the impeller is a rotating vaneless diffuser or an impeller without a diffuser.
进一步的,所述侧板垂直向下设置。Further, the side plates are arranged vertically downward.
进一步的,所述侧板向进风口方向倾斜。Further, the side plate is inclined toward the air inlet.
进一步的,所述侧板的倾角α优选为5°-15°。Further, the inclination angle α of the side plate is preferably 5°-15°.
本实用新型的有益效果:在蜗壳侧壁上通过两环形支撑板固定一侧板,形成一无叶扩压器结构,能够对叶轮驱动的具有较大动能的空气起到初步减速的作用,提高离心风机静压和静压效率。The beneficial effect of the utility model is that one side plate is fixed on the side wall of the volute by two annular support plates to form a bladeless diffuser structure, which can initially decelerate the air with large kinetic energy driven by the impeller, Improve the static pressure and static pressure efficiency of centrifugal fans.
本实用新型可以应用于传统二元叶片离心风机,包括后弯叶片、径向叶片和前弯叶片,也可以应用于三元叶片的离心风机。可以应用不带旋转无叶扩压器的离心风机,也可以应用于带旋转无叶扩压器的离心风机。The utility model can be applied to a traditional two-element blade centrifugal fan, including backward-curved blades, radial blades and forward-curved blades, and can also be applied to a three-element blade centrifugal fan. Centrifugal fans without rotary vaneless diffusers can be applied as well as centrifugal fans with rotary vaneless diffusers.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是传统离心风机结构蜗壳内部剖视示意图;Fig. 1 is the internal sectional schematic diagram of traditional centrifugal fan structure volute;
图2是传统离心风机结构蜗壳内部剖视示意图(带旋转无叶扩压器);Fig. 2 is the internal sectional schematic diagram of the volute casing of the traditional centrifugal fan structure (with a rotating bladeless diffuser);
图3是本实用新型的离心风机蜗壳内部扩压器的剖视结构示意图(带单边无叶扩压器);3 is a cross-sectional structural schematic diagram of the diffuser inside the volute of the centrifugal fan of the present invention (with a unilateral bladeless diffuser);
图4是本实用新型的离心风机蜗壳内部扩压器的剖视结构示意图(带单边无叶扩压器);4 is a cross-sectional structural schematic diagram of the diffuser inside the volute of the centrifugal fan of the present invention (with a unilateral bladeless diffuser);
图5是本实用新型的离心风机蜗壳内部扩压器的剖视结构示意图(带旋转无叶扩压器、带单边无叶扩压器);5 is a cross-sectional structural schematic diagram of the diffuser inside the volute of the centrifugal fan of the present invention (with a rotating bladeless diffuser, with a unilateral bladeless diffuser);
图6是本实用新型的离心风机蜗壳内部扩压器的剖视结构示意图(带旋转无叶扩压器、带单边无叶扩压器)。6 is a schematic cross-sectional structural diagram of the diffuser inside the volute of the centrifugal fan of the present invention (with a rotary vaneless diffuser and a unilateral vaneless diffuser).
图7是传统离心风机进风口和叶轮的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the air inlet of traditional centrifugal fan and impeller;
图8是图3中不包含蜗壳的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of FIG. 3 without a volute.
图中:1-进风口;2-叶轮;3-蜗壳;4-侧板;5-环形支撑板。In the figure: 1-air inlet; 2-impeller; 3-volute; 4-side plate; 5-ring support plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Examples of such embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention.
参照图3和图8,一种离心风机的单边无叶扩压器结构,包括蜗壳3、转动设置在蜗壳3内的叶轮2和与蜗壳3连通的进风口1,在蜗壳3内壁靠近进风口1的一侧壁上固定一无叶扩压器,无叶扩压器与叶轮2位置对应(即无叶扩压器对应进风口1设置,并环绕的设置在叶轮2顶部侧面,使得进风后叶轮排出的空气经由单边无叶扩压器缓冲降速),无叶扩压器包括一环形设置的侧板4和两环形支撑板5,且侧板4贴合叶轮2的叶片设置(不接触,具有一定的间隙),两环形支撑板5同心设置,分别固定在侧板4内侧并与蜗壳3内壁固定。设置无叶扩压器,可起到气流缓冲作用,避免经过较大出口管道突扩造成的动压损失较大,静压转化率较低,可降低蜗壳3内气流速度,提高离心风机静压和静压效率。另外图3中,侧板4垂直向下设置(平行蜗壳3内壁)。3 and 8, a unilateral bladeless diffuser structure of a centrifugal fan includes a
参照图4,侧板4向进风口1方向倾斜,倾角α优选为5°-15°。Referring to FIG. 4 , the
进一步参照图5和图6,上述无叶扩压器结构可用于带旋转的无叶扩压器(旋转无叶扩压器是固定在叶轮叶片端部,现有技术),也可用于传统传统无扩压器离心风机。另外,除了应用于传统二元叶片离心风机,如后弯叶片、径向叶片和前弯叶片,也可以应用于三元叶片的离心风机。With further reference to Figures 5 and 6, the above-mentioned vaneless diffuser structure can be used for a vaneless diffuser with a rotation (a rotating vaneless diffuser is fixed at the end of the impeller blade, prior art), and can also be used for a traditional traditional diffuser. Diffuserless centrifugal fan. In addition, in addition to being applied to traditional binary blade centrifugal fans, such as backward curved blades, radial blades and forward curved blades, it can also be applied to ternary blade centrifugal fans.
通过增加一无叶扩压器,降低蜗壳内的气流速度,提高离心风机静压和静压效率。单边无叶扩压器相比与旋转无叶扩压器,它是单边扩压器,又是固定件,制造成本较低。By adding a vaneless diffuser, the airflow speed in the volute is reduced, and the static pressure and static pressure efficiency of the centrifugal fan are improved. Compared with the rotary vaneless diffuser, the unilateral vaneless diffuser is a unilateral diffuser and a fixed part, and the manufacturing cost is lower.
本申请中,未详细说明的结构及连接关系均为现有技术,其结构及原理已为公知技术,如传统离心风机的结构,在此不再赘述。In this application, the structures and connection relationships that are not described in detail are all in the prior art, and the structures and principles thereof are already known in the art, such as the structure of a traditional centrifugal fan, and will not be repeated here.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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| CN111005883A (en) * | 2019-11-13 | 2020-04-14 | 健龙(海宁)机械工业有限公司 | Single-side vaneless diffuser structure of centrifugal fan |
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| CN111005883A (en) * | 2019-11-13 | 2020-04-14 | 健龙(海宁)机械工业有限公司 | Single-side vaneless diffuser structure of centrifugal fan |
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